cables and wires for building and utility vehicles - Flexible Cables ...

SPECIAL CABLES · TEMPERATURE MEASUREMENT · HARNESSING

CABLES FOR BUILDING AND UTILITY VEHICLES

© Kara / Fotolia

WHO WE ARE A SURVEY 70

years of experience in temperature measurement and control technique as well as in cable production have made a one man business a company with nearly 500 staff members. Our strength is not only the production of standard products but also the development and manufacturing of special products acc. to customers’ specifications. Every year we manufacture more than 1500 special products on our customers’ request. Every single product is a challenge for our technical team. We at B BRÖCKSKES see ourselves as manufacturer and service provider - in the sense of real partnership and customer oriented work.

The quality of our products is known in more than 40 countries worldwide. Our customers have tested our products intensively and confirm that they have a longer service life than others. In all product ranges we are certified acc. to ISO 9001:2008. Besides we established an environmental management system for our company acc. to ISO 14001:2004, an occupational health and safety management acc. to NLF/ILO-OSH 2001 and OHSAS 18001:2007 as well as an energy management system acc. to DIN EN ISO 50001:2011. And our future slogan is: WE GO FORWARD!

FOUNDED:

1947 by Peter Bröckskes sen. an independent, medium-sized company.

CEO:

Peter Bröckskes and Sabine Bröckskes-Wetten

PLANT/LOCATION:

In Viersen (Lower Rhine) 110.000 m2 company site. Own manufacturing from copper conductor to outer sheath.

EMPLOYEES/WORKERS:

Approx. 420 at the plant in Viersen, 500 worldwide

YEARLY SALES:

Approx. 95 Mio. € worldwide

PRODUCTS:

Special Cables Temperature Measurement Cable Harnessing

CERTIFICATES AND APPROVALS:

k

VDE proved burnchamber and laboratory within the company.

Quality management system acc. to ISO 9001:2008 for every manufacturing field

Environmental management system acc. to ISO 14001:2004 Occupational health and safety management acc. to NLF/ILO-OSH 2001 and OHSAS 18001:2007

C

2

HAR EN IEC ISO

Energy management system acc. to DIN EN ISO 50001:2011

k


MR 460

Control cable with numbered cores and fibre-reinforced PUR sheath

3

D-VIERSEN · MR 460 12 x 0,75 mm2 34601207 C Marking for MR 460 34601207: SAB BRÖCKSKES · D-VIERSEN · MR 460 12 x 0,75 mm2 34601207 C

Construction: Conductor:

Technical data:

bare copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 6

Nominal voltage:

Uo/U 300/500 V

Insulation:

TPE

Testing voltage:

2000 V

Colour code:

black cores with consecutive numbers acc. to EN 50334; green-yellow earth wire from 3 cores

Min. bending radius fixed laying: flexible application:

5xd 10 x d

Stranding:

specially adjusted layering

Wrapping:

non-woven tape

Temperature range fixed laying: flexible application:

-50/+90 °C -40/+90 °C

Supporting screen:

Halogen-free:

acc. to DIN VDE 0472 part 815 and IEC 60754-1

high-tech yarn

Oil resistance:

Sheath material:

PUR, TMPU acc. to DIN VDE 0282 part 10 + HD 22.10

very good TMPU acc. to DIN VDE 0282 part 10 + HD 22.10

Sheath colour:

Chemical resistance:

black (similar RAL 9005)

good against acids, alkalines, solvents, hydraulic liquids, etc.

UV-resistance:

very good enhanced due to black sheath colour

Mechanical characteristics:

the main mechanical characteristics accomplished by the PUR outer sheath are: - high tensile strength - high tear strength - high abrasion resistance - high notch resistance - high transverse stregth

Outstanding features:

item no. 34600305 34600405 34600505 34600705 34601205 34601805 34602505 34600307 34600407 34600507 34600707 34601207 34601807 34602507 34600310 34600410 34600510 34600710

‰ ‰

halogenfree reinforced outer sheath for high mechanical stress

‰

notch resistant abrasion resistant

‰

good flexibility also at low temperatures

‰

weather resistant

‰

oil resistant

‰

good chemical resistance

‰

Sunlight resistant

‰

EAC approval

no. of cores x cross section n x mm2 3 x 0,50 4 x 0,50 5 x 0,50 7 x 0,50 12 x 0,50 18 x 0,50 25 x 0,50 3 x 0,75 4 x 0,75 5 x 0,75 7 x 0,75 12 x 0,75 18 x 0,75 25 x 0,75 3 x 1,00 4 x 1,00 5 x 1,00 7 x 1,00

Absence of harmful substances:

largest single wire ø mm

outer-ø ± 5% mm

copper figure kg/km

cable weight ≈ kg/km

item no.

0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16

6,4 6,7 7,3 8,2 9,8 11,2 13,2 7,0 7,4 8,0 9,0 10,9 12,9 15,2 7,4 7,9 8,5 9,9

14,4 19,2 24,0 33,6 57,6 86,4 120,0 21,6 28,8 36,0 50,4 86,4 129,6 180,0 28,8 38,4 48,0 67,2

50 57 66 88 128 175 233 62 72 88 110 158 237 323 72 89 104 137

34601210 34601810 34602510 34600315 34600415 34600515 34600715 34601215 34601815 34602515 34600325 34600425 34600525 34600725 34601225 34601825 34602525

acc. to RoHS directive of the European Union

no. of cores x cross section n x mm2 12 x 1,00 18 x 1,00 25 x 1,00 3 x 1,50 4 x 1,50 5 x 1,50 7 x 1,50 12 x 1,50 18 x 1,50 25 x 1,50 3 x 2,50 4 x 2,50 5 x 2,50 7 x 2,50 12 x 2,50 18 x 2,50 25 x 2,50


outer-ø ± 5% mm

copper figure kg/km


0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16

11,9 13,6 16,6 8,0 8,6 9,3 10,9 13,1 15,5 18,4 9,8 10,5 11,5 13,5 16,7 19,4 23,4

115,2 172,8 240,0 43,2 57,6 72,0 100,8 172,8 259,2 360,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0

210 283 407 96 113 133 206 277 403 541 140 170 205 274 447 660 868

Other dimensions and colours are possible on request.

For unprotected usage with high mechanical stress e.g. in construction machines!

q

3


S A B

CC 550 P

PUR control cable with numbered cores, halogen-free and oil resistant

3

BRÖCKSKES · D-VIERSEN · CC 550 P 5 x 1,5 mm2 C Marking for CC 550 P: SAB BRÖCKSKES · D-VIERSEN · CC 550 P 5 x 1,5 mm2 C


Technical data:


Nominal voltage:

Uo/U 300/500 V

Insulation:

A

Testing voltage U:

2000 V acc. to DIN VDE 0281 part 2 + HD 21.2

Colour code:



4xd 6xd

Stranding:

in layers

Sheath material:

PUR


-40/+90 °C -30/+90 °C

Sheath colour:

black (RAL 9005)

Halogen-free:


Fire performance:

flame retardant and self-extinguishing acc. to IEC 60332-1-2 + EN 60332-1-2

Oil resistance:

very good - TMPU acc. to DIN VDE 0282 part 10 + HD 22.10

Chem. resistance:

good against acids, alkalines, solvents, hydraulic liquids etc.


item no. 52790210 52790310 52790510 52790710 52791210 52791810 52792410 52793610 52795010 52797210 52790215 52790315 52790515 52790715 52791215 52791815 52792415 52790325 52790425 52790540 52790460

‰

halogenfree

‰

very good mechanical strength

Flexibility:

very good

‰

abrasion resistant

Weather resistance:

good

‰

notch resistant

‰




‰

oil resistant

‰

flame retardant

‰

Sunlight resistant

‰

weather resistant

‰

EAC approval

no. of cores x cross section n x mm2


outer-ø mm

copper figure kg/km


2 x 1,00 3 x 1,00 5 x 1,00 7 x 1,00 12 x 1,00 18 x 1,00 24 x 1,00 36 x 1,00 50 x 1,00 72 x 1,00 2 x 1,50 3 x 1,50 5 x 1,50 7 x 1,50 12 x 1,50 18 x 1,50 24 x 1,50 3 x 2,50 4 x 2,50 5 x 4,00 4 x 6,00

0,21 0,21 0,21 0,21 0,21 0,21 0,21 0,21 0,21 0,21 0,26 0,26 0,26 0,26 0,26 0,26 0,26 0,26 0,26 0,31 0,31

6,2 6,5 7,7 8,3 11,1 12,9 15,4 17,5 20,8 25,3 6,8 7,2 8,5 9,2 12,4 14,4 17,2 8,5 9,2 12,1 12,7

19,2 28,8 48,0 67,2 115,2 172,8 230,0 345,6 480,0 691,2 28,8 43,2 72,0 100,8 172,8 259,2 345,6 72,0 96,0 192,0 230,4

52 63 93 118 196 262 369 526 722 1045 66 81 121 150 257 369 495 121 150 275 320


4


CC 550 CP

PUR-control cable with numbered cores, halogen-free, oil resistant and overall copper screen

S A B

3

BRÖCKSKES · D-VIERSEN · CC 550 CP 5 x 1

Marking for CC 550 CP 52950515: SAB BRÖCKSKES · D-VIERSEN · CC 550 CP 5 x 1,5 mm2 C


Technical data:


Nominal voltage:

Uo/U 300/500 V

Testing voltage U:

2000 V acc. to DIN VDE 0281 part 2 + HD 21.2 core/screen 2000 V

Insulation:

A

Colour code:



5xd 10 x d

Stranding:

in layers

Wrapping:

PETP foil


-40/+90 °C -30/+90 °C

Halogen-free:


Fire performance:

flame retardant and self-extinguishing acc. to IEC 60332-1-2 + EN 60332-1-2

Oil resistance:

very good - TMPU acc. to DIN VDE 0282 part 10 + HD 22.10

Chem. resistance:

good against acids, alkalines, solvents, hydraulic liquids etc.

Flexibility:

very good

Weather resistance:

good



Screen:

tinned copper braiding

Sheath material:

PUR

Sheath colour:

black (RAL 9005)


item no. 52950705 52951805 52953605 52951210 52954210 52950315 52950515 52951815 52950725

‰

halogenfree

‰

very good mechanical strength

‰

abrasion resistant

‰

notch resistant

‰


‰

good EMC characteristics

‰

oil resistant

‰

flame retardant

‰

Sunlight resistant

‰

weather resistant

‰

EAC approval

no. of cores x cross section n x mm2


outer-ø mm

copper figure kg/km


7 x 0,50 18 x 0,50 36 x 0,50 12 x 1,00 42 x 1,00 3 x 1,50 5 x 1,50 18 x 1,50 7 x 2,50

0,21 0,21 0,21 0,21 0,21 0,26 0,26 0,26 0,26

7,7 11,7 15,7 11,9 20,2 7,8 9,1 15,6 12,2

53,4 140,4 270,3 169,3 528,3 64,5 98,2 330,1 222,3

93 217 400 234 723 96 141 454 282


5

to acc. GVS /G ADR 55/ EG / 94


A B

S Truck 111 Thickwall (FLY)

3

BRÖCKSKES · D-VIERSEN · SAB Truck 111 Thickwal l gemäß ADR/GGVS 94/55/EG TÜV HES SEN

Marking for SAB Truck 111 Thickwall (FLY): SAB BRÖCKSKES · D-VIERSEN · SAB Truck 111 Thickwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN


Technical data:

bare copper strands with reference to ISO 6722 table A.1

Operating voltage:

60 V or 600 V

Insulation:

PVC acc. to ISO 6722 edition 2002-12-15

Min. bending radius:

6xd

Colour code:

acc. to ISO 4141-3 (priority colour code)

Temperature range:

-40/+85 °C class A



item group 3111 nominal cross-section of the conductor mm2 0,50 1,00 2,50 4,00 6,00 10,0

averange outer-ø mm

copper figure kg/km

2,1 2,5 3,5 4,2 4,7 6,3

4,8 9,6 24,0 38,4 57,6 96,0

Other dimensions and colours are possible on request. Dimension range 0,50 mm2 - 120,0 mm2

6



S Truck 112 Thinwall (FLRY) S A B

3

BRÖCKSKES · D-VIERSEN · SAB Truck 112 Thinwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN

Marking for SAB Truck 112 Thinwall (FLRY): SAB BRÖCKSKES · D-VIERSEN · SAB Truck 112 Thinwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN


Technical data:

bare copper strands, fine wires with reference to ISO 6722 table A.1

Operating voltage:

60 V or 600 V

Insulation:



6xd

Colour code:


Temperature range:

-40/+85 °C class A



item group 3112 nominal cross-section of the conductor mm2


copper figure kg/km

1,5 1,9 2,8 3,4 3,9 5,5

4,8 9,6 24,0 38,4 57,6 96,0

0,5 1,0 2,5 4,0 6,0 10,0


7



A B

S Truck 113 Ultra Thinwall (FLRY)

3

BRÖCKSKES · D-VIERSEN · SAB Truck 113 Ultra Th inwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN

Marking for SAB Truck 113 Ultra Thinwall (FLRY): SAB BRÖCKSKES · D-VIERSEN · SAB Truck 113 Ultra Thinwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN


Technical data:


Operating voltage:

60 V

Insulation:



6xd

Colour code:


Temperature range:

-40/+85 °C class A



item group 3113 nominal cross-section of the conductor mm2 0,13 0,22 0,35 0,50 0,75 1,00 1,50 2,00 2,50


copper figure kg/km

0,85 1,0 1,2 1,35 1,6 1,7 2,0 2,4 2,6

1,2 2,1 3,4 4,8 7,2 9,6 14,4 19,2 24,0


8



S Truck 114 P (FLRYY11Y)

3

VIERSEN · SAB Truck 114 P gemäß ADR/GGVS 94/55/EG TÜV HE

Marking for SAB Truck 114 P (FLRYY11Y): SAB BRÖCKSKES · D-VIERSEN · SAB Truck 114 P gemäß ADR/GGVS 94/55/EG TÜV HESSEN

Construction: Conductor: Insulation:

Technical data:


Operating voltage:

60 V

PVC acc. to ISO 6722 edition 2002-12-15 P (data pair optionally)


12 x d

Temperature range:

-40/+85 °C class A



Colour code:


Stranding:

in layers

Inner sheath:

PVC acc. to ISO 4141-1 edition 1998-02-01

Sheath material:

PUR acc. to ISO 4141-1 edition 1998-02-01

Sheath colour:

black (RAL 9005)

item group 3114 nominal crosssection of the conductor mm2

No. of cores

outer-ø mm

copper figure kg/km


0,5 0,5 0,5 0,5 0,5 0,5 0,75 0,75 0,75 0,75 0,75 0,75 1,0 1,0 1,0 1,0 1,0 1,0 1,5 1,5 1,5 1,5 1,5 1,5 2,5 2,5 2,5 2,5 2,5 2,5

2 3 4 5 7 13 2 3 4 5 7 13 2 3 4 5 7 13 2 3 4 5 7 13 2 3 4 5 7 13

5,0 5,1 5,5 5,9 6,4 8,4 5,6 5,9 6,3 6,9 7,4 9,9 5,8 6,1 6,6 7,1 7,7 10,4 6,4 6,7 7,3 7,9 8,6 11,7 7,6 8,0 8,7 9,6 10,4 14,9

9,6 14,4 19,2 24,0 33,6 62,4 14,4 21,6 28,8 36,0 50,4 93,6 19,2 28,8 38,4 48,0 67,2 124,8 28,8 43,2 57,6 72,0 100,8 187,2 48,0 72,0 96,0 120,0 168,0 312,0

35 40 48 57 71 120 46 54 65 79 97 169 52 63 77 93 116 203 64 80 99 120 152 267 99 124 153 188 240 446

q

Optional with additional data pair 2 x 1,50 mm2

Other dimensions and colours are possible on request. Cross-section range 0,13 0,13 0,13 0,13

mm2 mm2 mm2 mm2

-

6,00 mm2 2,50 mm2 2 - 25 cores 4,00 mm2 2 - 16 cores 6,00 mm2 2 - 7 cores

9



S Truck 115 (FLYY)

3

RSEN · SAB Truck 115 gemäß ADR/GGVS 94/55/EG TÜV HESSEN Marking for SAB Truck 115 (FLYY): SAB BRÖCKSKES · D-VIERSEN · SAB Truck 115 gemäß ADR/GGVS 94/55/EG TÜV HESSEN


Technical data:


Operating voltage:

60 V

Insulation:



12 x d

Colour code:


Temperature range:

-40/+85 °C class A

Sheath material:




Sheath colour:

black (RAL 9005)


No. of cores

outer-ø mm

copper figure kg/km


0,5 0,5 0,5 0,5 0,5 0,5 0,75 0,75 0,75 0,75 0,75 0,75 1,0 1,0 1,0 1,0 1,0 1,0 1,5 1,5 1,5 1,5 1,5 1,5 2,5 2,5 2,5 2,5 2,5 2,5

2 3 4 5 7 13 2 3 4 5 7 13 2 3 4 5 7 13 2 3 4 5 7 13 2 3 4 5 7 13

6,2 6,5 7,0 7,7 8,3 11,2 6,8 7,2 7,8 8,5 9,2 12,6 7,0 7,4 8,0 8,8 9,5 13,0 7,6 8,0 8,7 9,6 10,4 14,4 9,0 9,5 10,4 11,5 12,5 17,5

9,6 14,4 19,2 24,0 33,6 62,4 14,4 21,6 28,8 36,0 50,4 93,6 19,2 28,8 38,4 48,0 67,2 124,8 28,8 43,2 57,6 72,0 100,8 187,2 48,0 72,0 96,0 120,0 168,0 312,0

54 62 70 83 103 175 66 77 81 108 132 234 68 82 105 126 152 264 80 107 129 157 197 338 131 152 187 238 294 525

Other dimensions and colours are possible on request. Cross-section range 0,50 mm2 - 6,00 mm2 0,50 mm2 - 1,00 mm2 25 cores 1,50 mm2 - 2,50 mm2 16 cores 7 cores 3,00 mm2 - 6,00 mm2

10



S Truck 119 Thinwall (FLRYY)

3

D-VIERSEN · SAB Truck 119 gemäß ADR/GGVS 94/55/EG TÜV

Marking for SAB Truck 119 (FLRYY): SAB BRÖCKSKES · D-VIERSEN · SAB Truck 119 gemäß ADR/GGVS 94/55/EG TÜV HESSEN

Construction: Conductor: Insulation:

Technical data:


Operating voltage:

60 V

PVC acc. to ISO 6722 edition 2002-12-15 P (data pair optionally)


12 x d

Temperature range:

-40/+85 °C class A



Colour code:


Stranding:

in layers

Sheath material:


Sheath colour:

black (RAL 9005)


No. of cores

outer-ø mm

copper figure kg/km


0,5 0,5 0,5 0,5 0,5 0,5 0,75 0,75 0,75 0,75 0,75 0,75 1,0 1,0 1,0 1,0 1,0 1,0 1,5 1,5 1,5 1,5 1,5 1,5 2,5 2,5 2,5 2,5 2,5 2,5

2 3 4 5 7 13 2 3 4 5 7 13 2 3 4 5 7 13 2 3 4 5 7 13 2 3 4 5 7 13

5,0 5,1 5,5 5,9 6,4 8,4 5,6 5,9 6,3 6,9 7,4 9,9 5,8 6,1 6,6 7,1 7,7 10,4 6,4 6,7 7,3 7,9 8,6 11,7 7,6 8,0 8,7 9,6 10,4 14,4

9,6 14,4 19,2 24,0 33,6 62,4 14,4 21,6 28,8 36,0 50,4 93,6 19,2 28,8 38,4 48,0 67,2 124,8 28,8 43,2 57,6 72,0 100,8 187,2 48,0 72,0 96,0 120,0 168,0 312,0

36 41 49 58 72 122 47 55 66 81 99 172 53 64 79 95 118 206 65 82 101 122 155 272 101 126 156 192 245 455

q

Optional with additional data pair 2 x 1,50 mm2

Other dimensions and colours are possible on request. Cross-section range 0,13 0,13 0,13 0,13

mm2 mm2 mm2 mm2

-

6,00 mm2 2,50 mm2 2 - 25 cores 4,00 mm2 2 - 16 cores 6,00 mm2 2 - 7 cores

11

PRODUCT RANGE

FLEXIBLE CABLES n Halogen-free cables n Cable track cables n Servo motor cables n ETFE, FEP, PFA cables n Bus cables n Torsion cables n Hybrid and special cables n Control and connection cables n Data cables n Besilen® (Silicone) cables n Compensating and extension cables n Tray cables

TEMPERATURE MEASUREMENT n Protecting armatures and gauge slides n Mineral insulated thermocouples and Mineral insulated resistance thermometers n Temperature measurement in plastics processing industry/Hot runner technique n Diesel thermocouples n Probe with stainless steel sleeve n Temperature measurement in test vehicles n Measurement techniques

CABLE HARNESSING n Harnessed cables acc. to customer’s specification n Harnessed cable track cables n Helix cables n Cable harnesses n Harnessed motor and transmission cables for Siemens and Indramat drives

04/2017

12

S Bröckskes GmbH & Co. KG · Grefrather Str. 204 - 212 b · 41749 Viersen · GERMANY Tel.: +49/2162/898-0 · Fax: +49/2162/898-101 · www.sab-worldwide.com · [email protected]