CLUB CAR PRECEDENT LIGHT PACKAGES, GAS CARTS, PAGES I-4. For
Basic Light Kits, .... ADDITIONAL INSTRUCTIONS FOR INSTALLING. CLUB CAR
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CLUB CAR PRECEDENT LIGHT PACKAGES, ELECTRIC CARTS, PAGES 1-3 CLUB CAR PRECEDENT LIGHT PACKAGES, GAS CARTS, PAGES I-4 For BasicLight Kits,steps5,8,11,12015,16and 17do not apply. On an electriccart,placetheTOWRUN switchin TOW position. RemovethreeTorx headscrewsto removeignitionswitchpanel. Drill 3/8-inchholein indentationadjacentto the switch. Removeknob,nut andwasherfrom push-pullswitchfoundon theharnessandpushit throughthe 3/8-inch hole. Replacethe knob. 5. Locatethe powerrelay(4-wiresattached-seePicturel) andsecureit to the dash(existingholes)with two number4 X 3/8-inchscrewssupplied. (For DeluxeandUltimateLight Kits only.) 6. Plug l2-pin connectors together.(Onefrom thecartandthe otherfrom the harness.) 7. Pushthe 6-pin connectorthroughthe hole (pictured)for theheadlight. togetherand 8. DELUXE PACKAGE: Mountthe hornbuttonto the steeringcolumn. Plug9-pin connectors installharnesscoveron steeringcolumnto hidewires. ULTIMATE PACKAGE: Mountthe turn signalswitchto the steeringcolumnusinga hoseclamp. Plug 9-pin connectors togetherandinstallharnesscoveron steeringcolumnto hidewires. combination. 9. Removethebumperandusethe samenutsandboltsto installheadlight/bumper 10.Plug6-pin connectorfrom harnessinto headlight.PushHarnessClip into existinghole in the frameto support Headlightloom. (SeePicture2.) l. 2. 3. 4.
Picture l
Picture 2
Page2 I 1. Horn Installation:On the driver'sside,locatethebolt holdingthe cowl to the frame. It is nextto thetop shockmount. Removethebolt andattachthe Horn Bracketwith the bolt youjust removed.(SeePicture3.) 12. Locatetwo loosewiresfrom the headliehtandattachthemto thehorn. (Picture3.)
Picture 3
1 3 .Positioningthetail lights-see Picture4: Fromthetop edgeof thebumper,measureup I l/2-inchesanddraw a horizontalline. Fromthe edgeof the ba.gwell measurehorizontally2 l/ -inchesandCrarva vertica!!ine. At the intersectionof the two lines,markwith a centerpunch. Usea I ll2-inch hole sawto drill thehole. After drilling the hole,look insideto locatethe cart'stail light connector.Pull it throughthe holeandplug in thetail light. Pushall wiring into the hole.
t 4 . Thoroughlycleanthe areaof the cartwherethetapeon thetail light will be sticking. Removetheprotective coveringfrom the doublesidedtapeon thebackofthe tail light, andpositionthe tail light sothat it restson thebumperandthe wide edgealignswith the bagwell.
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Page3 15. BrakeSwitchInstallation:(Deluxeor Ultimatepackages.)Removerubbermat andlocatefnger holein plastic panelfoundbetweenbrakepedalandbatterycompartment.Lift out panelto locatebrakelinkageandbrake adjustment.Find smallnotchedbracketin theharnesskit (3/4-inchx I l/2-inch ) andattachto brakeadjustmentasseenin Picture5. 16. Locatespringswitchandbracket(assembled) andusetwo self-tappingscrewsto mountbracketl/4 inchbelow floor board(to allow for floor panelto be seatedproperly)andpositionedsothatwhenthe brakepedalis depressed the springswitchis activated.(SeePicture5.) 17. Installingthetimer and 10-ampcircuitbreaker:Circuitbreakerhasa two-prongedconnectorthatplugsinto the springswitch. Underthe floor board,oppositefrom mountedspringswitch,locatea tan, ared,anda black wire. Thetan wire hasa malebullet connectorwhichyou connectto thebrownwire on the timer. Thered wire hasa femalebullet connectorthat is to be attachedto the red wire on the circuit breaker. The black wire with a spadeconnectorplugsinto the #3 spadeon thetimer. (Adjacentto red wire on timer.) UseVelcroto attachthe timer andbreakerasshownin Picture6.
Picture 6 Picture 5 1 8 .To powertheharnessseePicture7: In the wiring kit locatea circuitbreakerwith onelong andoneshort#12 blue wire. Removethe seatandremovethe centerconsolebetweenthebatteries.Locateblue wire coming from the batteryand connectit to the shortblue wire from the circuit breaker. The long blue wire from the circuitbreakerattaches to the bluewire underthe console.You havelights!
Usewire tiesto secureall loosewiressothey do not comein contractwith anyof the cart'smovingparts.
15-ampBreaker Attach with Velcro
Picture 7
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ADDITIONAL INSTRUCTIONSFOR INSTALLING CLUB CAR PRECEDENTLIGHT PACKAGEON GAS CARTS
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on bothends. Theywill plug in in only one Locatethe mainwiring harness.It has9-pinconnectors way.
2 , Pushthe greenandblackwiresfrom the harnessthroughthe sameopeningas6-pin plugto the headsideto the rearof the lights. Installthe voltagelimiter in the mountingholelocatedon passenger centerdashsupportandtowardthe centerof the cart. Pluggreenwire to greenwire andblackwire to blackwire from the hamessto the voltagelimiter. a J.
comingfrom the harnessnearthe solenoid. Installthe circuit breakerto thetwo connectors
4 . Usewire tiesto secureall loosewiressothatthey do not comein contactwith anymovingpartson the golf cart.
