Download presentation here

AEC Design Process Improvement with 3D Printing Olimpio DeMarco Director, Business Development

2012年1月13日

Topics

• • • • •

Applications in AEC Benefits of 3D printing Best practices Case studies 3DS Solutions for AEC

Model‐making Technologies •

Cardboard, X‐Acto knife and glue

•

Foam and band/jig saw or CNC

•

Chip board and cutting tools

•

Laser cutter with acrylics, wood, etc

•

Traditional woodshop tools/materials

•

3D Printers Ancient Chinese model of two residential towers, made of earthenware during the Han Dynasty, 2nd century BC to 2nd century AD

Applications in AEC • Early massing models • Shape • Fit into surrounding

• Detailed design models • Exterior features • Internal fixtures and details

• Design Reviews • • • •

Clients IPD teams Regulatory groups Faster approvals

Create More … Design Iterations “We make. We make and use models to articulate ideas and study possibilities during the design process. We make models to better understand. This is something that we have always done, but with the advancement of 3D printing technologies we can now make faster.” Wesley Wright Pelli Clarke Pelli Architects

Create More … Massing Models

1:750 Massing studies


Family portrait


The “short” family


Family portrait – subtle massing variations

Create More … Site Plans And we make models of all scales, creating beautiful and accurate topographical models.

1”=250’ topographical model_ campus master plan

Create More … Master Plans

1:2000 Urban Scale Master Plan


1:2000 Urban Scale Master Plan_ detail


1:2000 Urban Scale Master Plan_ detail

Create More … Neighborhoods

1:800 Urban Neighborhood study

Create More … Concepts

Conceptual sketch studies

Conceptual studies, moving pieces

2012年1月13日

Create More … Detail Designs

Studies for custom GFRC ceiling and fascia


Structural connection details studies


1:1 Structural node studies

Urban Planning

Midtown Manhattan model courtesy of Parsons Brinckerhoff

City Planning

Detail is Easy

CentreSky Architecture

Interior Design

Detailed Exterior Design

Sauna design, Juha Savisalo, Finland Revit Architecture design, Autodesk China

Impress Stakeholders

“ZPrinting enables us to quickly create early massing models and produce presentation models with accurate detail we never could have obtained even after weeks of handcrafting. The steering committee, mayor and city planners were simply amazed by our most recent models.” Michael Woods, Moody•Nolan, Inc.

More Applications in AEC • Clash Detection • Analysis • Lighting • Solar • Energy

• Construction Phasing

Courtesy Ramboll

Courtesy Arup Lighting

Courtesy Shinryo, Japan

MEP Systems

Plant model courtesy of Shinryo and Team‐S, Japan

Solar Energy Analysis

Autodesk Ecotect Analysis model courtesy of John Boehms, Autodesk AEC

Construction Administration

Waste water treatment plant ZPrint courtesy of HNTB

Construction Phasing Model







3D Printing for 4D Construction

Topics

• • • • •


Digital Design to Digital Fabrication

Faster Less expensive Higher quality and detail Directly linked to the data

Pre‐3D Printing

Hand Crafting to Digital Craftsmanship

ZPrint courtesy of Cadventure, UK

Model Details brought to Life

Process Collaboration and Innovation

Concept Design & Schematics

Design Development

Construction Documentation

Construction Administration

Process Collaboration and Innovation 12 10 8 # models

6

detail req

4 2 0 Concept

DD

CD

CA

Detail Resolution

Nautilus shell model courtesy of Bertol Space Ink

Conceptual Design with small features

Ultra Fine Details

Ultra Fine Details

Model courtesy Peter Testa Inc

Final Presentation model

3D model courtesy Fonco Fabrication and Design 49

Easy To Paint

Miniatures and Scale Models

Final Presentation Model Visit us at www.printin3D.com

Final Presentation Model Visit us at www.printin3D.com

“Feature‐Rich” Design Elements

Topics

• • • • •


Trend to 3D Data

BIM ArchiCAD Alibre?

Visualization AutoCAD MicroStation

Challenges for AEC in 3DP • Shells Most buildings are made up of hundreds of thousands of parts • Scale Most AEC models are “scale” models, 1/100 to 1/1000 of real world scale • Solids Lines and planes have meaning in AEC CAD. They do not have meaning to a 3D printer • Subjective Interpretation Decisions need to be made about what and how to show objects

Surface Normals STL and VRML files use triangles to approximate model surfaces ‐ each triangle has three points and a direction The direction tells the printer where to add material All normals should face the outside of the part Inverted normals are often shown in dark colors

ZPrinter Scale Guidelines Problem: Things that start small get much smaller Solution: Remove or thicken Examples: Hand rails, windows, fences, interior fixtures

Tools Available

A tool for calculating real world minimum thicknesses is online at www.cadspan.com/tools

Subjective Interpretation Problem: Flat panel too thin to print Solution: Extrude to at least 3 mm to make them printable Other cases – Cables Sunshades Fabric structures

Exterior, Interior and Details • More difficult to make a one size fits all model than two or more smaller ones • Make a larger scale model if you are trying to communicate something specific • Consider what you would show in a 2D rendering or detail

Lionakis Beaumont Design Group

Topics

• • • • •


Selected AEC Customers – North America Andrew Chary Architect

Hatch Associates

Page Southerland Page

Antoine Predock Studio

Italinteriors

Payette Associates

Architectural Concrete

Jerde Partnership

Pelli Clarke Pelli Architects

Arquitectonica

JLS Design

Pei Cobb Freed & Partners

Arquitecturacme

Kiewit Engineering

Populous (fka HOK Sport)

BSA Life Structures

Kohn Pedersen Fox Assoc

RTKL – multisite

Beck Group

Larson Design Group

SHoP Architects

Cannon Design‐ Yadzani Studio

Lawrence Berkeley Labs

Shubin + Donaldson

Carrier Johnson

Lionakis Beaumont Design

Steinberg Architects

City of San Francisco

Merritt Woodworking

Steven Holl Architects

CO Architects

Meruelo Maddux

Talley Assoc

COLAB Architecture

Moody Nolan

Teeple Architects

Figg Engineering Group

Morphosis

The Port Authority of NY&NJ

Friedmutter Group

NADAAA

UNAM Arquitectura

Goettsch Partners

NBBJ

W. Morris Architects

Gruskin Group

New Urbanist Design

Haffey Architects & Engineers

OBM international

Selected AEC Customers – EMEA, ANZ Amanda Levete Architects ‐ UK

Foster + Partners ‐ UK

MH1 Architecten ‐ Holland

Arup – UK

Gilberts ‐ UK

OMA – Holland

ASA Studio ‐ Italy

Helin & Co Architecture ‐ Finland

PAD 10 – Kuwait

Atelier Oslo ‐ Norway

Henning Larsen Architects

Sagrada Familia ‐ Spain

Atelier RVD ‐ Slovenia

HTL Villach ‐ Austria

Silpa Ingegneria SRL ‐ Italy

Ballini Pitt – Luxembourg

Ian Ritchie Architects ‐ UK

Snohetta Arkitekter ‐ Norway

Barak Architekti S.R.O. ‐ Romania

Imaginary Reality ‐ Greece

Soren Jensen Rodgivende ‐ Denmark

BIMTAS ‐ Turkey

IDOM ‐ Spain

Standard Non Standard ‐ France

BDP ‐ UK

Juul & Frost ‐ Denmark

Tilke ‐ Germany

Centor Architectural ‐ Australia

Kohn Pedersen Fox Assoc

Vanderheym – Holland

ct‐architecture SE3D – France

Lebanese Group ‐ Lebanon

Via Drupsteen – Holland

Fa. Plankopie Helmut Eder ‐ Austria

M. Jarolin ‐ Austria

Wolski + Architekci ‐ Poland

Fachbereich Landschaftsarchitektur

Mayr Bau – Austria

Faisal BinLaden ‐ UK

MDM Group ‐ Russia

Selected AEC Customers – Asia/Pacific Korea

Greater China

Japan

Archihoon Design Lab

Archi ‐Union

Cosmo Fancy

DA Group

Hong Kong Housing Authority

DMP Jinsol Space Lab

Wan Tai Construction

CST

Hankook TM

Forum 8

Heerim Architects & Engineers

Leopalace21

MAC Architects

Marubeni Building Materials

Philip Construction Interior

Negi Pro

Samwoo Architects & Engineers Nikken Sekkei Ogino Construction Pelli Clarke Pelli

Selected AEC Schools – Asia/Pacific Griffith University

Kookmin University

Royal Melbourne Institute of Technology

Myongji University

Tsinghua University dept Architecture

Sejong University

Kanto Gakuin Univ dept Architecture

KyungHee University

East China Arch Design & Research Institute

Hangyang University

Chongqing Univ dept Architecture

Ansan University

Xiamen City Prof College

Sunmoon University

Tokyo Metropolitan Univ school of Architecture

Seoil University

Tongji Univ dept Architecture

Shenzen University

Sushou Univ dept Architecture

Meijo University

Induk Institute of Tech Arch school

Mukogawa Women’s University

Seoul National University

Waseda University

Korea Advanced Institute of Science and Technology

Kumatomo University

Selected AEC Schools AA School of Architecture

Instituto Statale d’Arte – Italy

Tulane Univ school of Architecture

American University Arch Dept – Dubai

KTH Royal Institute – Sweden

Tyumen State school of Architecture

Arizona State School of Architecture

Loyalist Univ School of Architecture

University of Cincinnati

Barcelona Institute of Architecture

MIT School of Architecture

UCLA School of Architecture

Bartlett School

Moscow State Civil Engineering

U. Gent – Belgium

Carnegie Mellon

Ohio State school of Architecture

U. Houston School of Architecture

Catholic University – Washington DC

Pratt Institute of Architecture

U. Huddersfield ‐ UK

Cal Polytechnic State

Politecnico di Milano

U. Kentucky School of Architecture

Chile Catholic University

Portland State – Arch dept

U. Liverpool School of Architecture

CITA ‐ Denmark

Poznan Univ of Tech. Arch.dept – Poland

U. Michigan School of Architecture

Columbia University Cooper Union School of Architecture Cornell School of Architecture Czech Tech School of Architecture DeMontfort U School of Architecture Harvard University – GSD IaaC ‐ Barcelona Instituto Empressa Univ – Spain

Pratt Institute Princeton Univ ‐ Architecture dept RPI School of Architecture RMIT School of Architecture Roger Williams University SCI‐Arc Syracuse Univ Arch School

U. Minnesota School of Architecture U. Pennsylvania School of Architecture USC School of Architecture U. Texas – Austin U. Toronto School of Architecture UMEA Univ ‐ Sweden Yale School of Architecture Westminster Univ ‐ Architecture dept

OBM International

“There’s something about walking around a site, even a scale model, that reveals the truth of the proposal.” Clients are fascinated with the model and impressed with us for presenting it. The mood of the meeting brightens.” Robin Lockhart, OBMI

Henning Larsen

“Thanks to 3D printing, our models are more refined and more precise, which gives us an advantage. There’s no doubt that beautiful models help us win commissions.” ‐Morton Steffensen, Henning Larsen

Andrew Chary Architect

“BIM doesn’t reach its full persuasive potential on a computer screen. The model comes to life when you hold a 3D print in your hands.” Andrew R Chary, Andrew Chary Architect PLLC

Fonco Fabrication and Design – The Company

• Creative design and fabrication agency specializing in custom objects and images for film, videos, displays and presentations.

• Develop sculptural and hard‐ edged models, robotic props, prototypes, artwork, molds and castings for a wide range of clients

Fonco Fabrication and Design – Challenges

• Increasingly complex design and fabrication projects and tighter deadlines required moving to a new level of rapid fabrication technology.

• Produce multiple pieces for assembled structures

• Perform advance post processing such as painting and finishing

• Meet seemingly impossible time deadlines

Fonco Fabrication and Design – The Results

• Fonco was able to print multiple pieces of the assembly in record time and complete challenging projects without sacrificing quality

Topics

• • • • •


Why AEC Customers Choose 3D Systems

Speed & Throughput Low Cost‐of‐Ownership Printer Consumables

Model Detail & Accuracy Colors & Textures Office Friendly, Easy‐to‐Use

Solutions for 3DP in AEC

Solutions for 3DP in AEC

Need ProJet product line here

Summary Communication and collaboration are critical to good design and successful projects Technology providing architects and engineers better access to physical models as a design tool Leading firms innovate with 3D printing in their entire design process Design Process Improvement Æ Competitive Advantage

Create with Confidence!