Electrical 2012 - Ford Fleet

Electrical ALTERNATOR SPECIFICATIONS Output (ampere)(1) Output (watts)

100 1377

110 1485

115 1725

120 1620

150 2250

155 2100

155 2200

157 2100

175 2362

2012 200 2700

220 3000

225 3035

(1) Actual output is temperature and application dependent.

BATTERY APPLICATIONS

Ampere-Hour Rating Cold-Cranking Amps at 0°F

50 500

58 540

60 500

E-SERIES 4.6L SOHC V8 5.4L SOHC V8 6.8L SOHC V10

72 650

75 625

Std. Std. Std.

Std. Std. Std. Std.

F-SERIES SUPER DUTY® 6.2L SOHC V8 6.8L SOHC V10 6.7L Power Stroke® V8 Turbo Diesel

Std.

Std. Std.(2)

F-53/F59 Motorhome/Chassis Cab 6.8L SOHC V10

Std.

F-650/F-750 SUPER DUTY 6.7L Cummins® I-6 Turbo Diesel

(1) Single battery — 750 CCA. (2) Dual batteries — 1500 CCA. (3) Dual batteries — 1350 CCA. (4) Dual batteries — 1800 CCA. (5) Triple batteries — 1875 CCA. (6) Triple batteries — 2700 CCA.

June 2011

96 900

Opt.(1, 2) Opt.(1, 2) Opt.(1, 2)

F-150 EcoBoostTM 3.5L DOHC V6 3.7L DOHC V6 5.0L DOHC V8 6.2L SOHC V8

TRANSIT CONNECT 2.0L DOHC I-4

78 750

Std.(3) Opt.(5) Std.

Opt.(4) Opt.(6)

Opt.

esourcebook.dealerconnection.com RE&T: 2012 Source Book

1

2012

Electrical

COLD WEATHER RECOMMENDATIONS Minimum Temperature

Equipment HD Battery

Engine Block Heater

0°F

Suggested

Not Needed

–10°F

Recommended

Suggested

–20°F

Recommended

Recommended

Below –20°F

Strongly Recommended

Strongly Recommended

DEFINITIONS

SUGGESTED: Helpful, but not needed. RECOMMENDED: Could improve reliability in less-than-ideal conditions. STRONGLY RECOMMENDED: Will give definite improvement over the standard components. HD Battery — Higher-capacity battery available as optional equipment. (Usage varies by model.) Engine Block Heater — Optional equipment available for all engines. (Usage and heater capacity vary with engine requirements.)

standard lighting/reflector equipment Light Reflector

Application

Headlamps (Halogen) Parking Lights Front/Rear Turn Signals Front Side Marker Lights Front Side Reflectors Rear Side Reflectors Front Cab Clearance and Identification Lights — Five Amber Rear Side Marker Lights License Plate Lights Two Combination Taillamps with Integral Stop, Turn Signal and Backup Lamps and Reflective Surface Rear Reflectors Rear Fender Side Marker Lights — Front Amber/Rear Red Rear Clearance and Identification Lights Below Tailgate — Three Red Front Daytime Running Lamps

All Series — Two replaceable bulbs with all models except Base E-Series which includes sealed beam All Series — Integral with turn signals All Series All Series All Series All Series F-Series Dual Rear Wheel Models, F-650/F-750 All E-Series with body equipment — all other models integral with taillamps. Ranger has a 2-bulb taillamp (one bulb for Reverse and a combined stop/turn/park lamp) All Series All Series All Series F-Series Dual Rear Wheel F-Series Dual Rear Wheel All Vehicles Registered in Canada

light specifications and usage Light

Cab Marker — (5 lights) Amber Daytime Running Lamps Headlamps

2

Code

STD STD STD

Description

Torpedo, Hella (2) Rectangular Halogen (2) Rectangular Halogen


Usage

All Model Series All Vehicles Registered in Canada All Vehicles Registered in U.S. and Canada

June 2011

2012

Electrical trailer towing wiring harness

E-SERIES, ESCAPE, EXPEDITION, EXPLORER, F-SERIES, F-150

Circuit Number

Circuit Description

Color Code

RAT08

Ground

White

CAT17

Park Lamps

Brown

CAT14

Trailer Battery Feed

Orange

CAT19

To Electric Brakes

Dark Blue

CAT09

RH Turn Signal and Stop Lamps

Dark Green

CAT06

LH Turn Signal and Stop Lamps

Yellow

CAT03/CAT16

Trailer Backup Lamps

Grey with Brown Stripe

CBP30

Front Brake Controller Running Lamp Feed/Park Lamp Feed

Yellow with Blue Stripe

CBP40

Rear Brake Controller Running Lamp Feed/Park Lamp Feed

Yellow with Green Stripe

CLS30

Brake Controller Running Lamp Feed/Park Lamp Feed

Violet with White Stripe

CCB08

Vehicle Stop Lamps

Violet with White Stripe

SBB18/SBB17

B+ to Electric Brake Controller

Yellow with Red Stripe

NOTE: E-Series with Class I Trailer Towing Package, available with 4-pin harness only.

trailer tow cable Circuit Description Ground

Location

—

Max. Load by Fuse Size Body (Amp.) Builder Type Harness

—

—

Circuit No.

Circuit Color

Circuit Recommended Gauge Insulation

—

PTO8-54297(1)

206

WH

10

BX

Rear Taillamp SPDJB#22/40 15/10

(2)

10

Mini

PTO8-54297(1)

CLS30/ CBP40

VT-WH/ 14 YE-GR

BX

LH Stop/Turn

SPDJB#6/14

20/15

10(3)

Mini

PTO8-54297(1)

CLS18

GY-BN

16

BX

RH Stop/Turn SPDJB#6/13

20/15

10

Mini

PTO8-54297(1)

CLS19

VT-OG

16

BX

Stop

PDB#30

10

7

Mini

PTO8-54297(1)

CCB08

VT-WH

20

BX

Stop

SPDJ31

5

7

Mini

PTO8-54297(1)

CCB08

VT-WH

20

BX

Side Marker

SPDJB#22/30 15

10(2)

Mini

PTO8-54297(1)

CLS30/ CBP30

VT-WH/ 18 YE-BL

BX

ABS Feed (Run Only)

PDB#53/54

7

Mini PTO8-54292 (LowProfile)

CBB53/ CBB54

GY-BN/ VT-OR

BX

10/5

(3)

20

(1) The proper harness can be determined by looking at PTO8-54297 for PDB information, PTO8-54149 for back of cab and PTO8-54150 for end of frame. (2) Sum of loads for side marker and taillamps not to exceed 21 amps. (3) Sum of loads for side LH stop/turn and RH stop/turn lamps not to exceed 21 amps.

June 2011


3

2012

Electrical

alternator performance curves 120 Amperes Engine

Pulley Ratio

4.6L 2V SOHC V8, 5.4L 2V SOHC V8, 6.8L 2V SOHC V10

Model Application

2.72:1

E-Series

120-Ampere Alternator Output 140

30°F

130

80°F

120

140°F

110 200°F 240°F

100

Amps

90 80 70 60 50 40 30 20 10 0 1000

3000

5000

7000

9000

11000

13000

15000

17000

19000

Alternator Speed (rpm)

4


June 2011

Electrical alternator performance curves 150 Amperes Engine

2012

2.0L DOHC I-4

2.42:1

Pulley Ratio

Model Application

5.4L 3V SOHC V8

2.96:1

Expedition

Transit Connect

150-Ampere Alternator Output 240.0 230.0 220.0 210.0 200.0 190.0 180.0 170.0

30°F 80°F

Amps

160.0 150.0

140°F 200°F 240°F

140.0 130.0 120.0 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 1000

3000

5000

7000

9000

11000

13000

15000

17000

19000


June 2011


5

2012

Electrical


Pulley Ratio

5.4L 2V SOHC V8, 6.8L 2V SOHC V10(1)

Model Application

2.72:1

E-Series (optional)

(1) Included on E-Series with School Bus Prep Package and Shuttle Bus Prep Package and available as an optional upgrade.

155-Ampere Alternator Alternator Output 155-Ampere Output 170

30°F

160

80°F

150

140°F

140

200°F

130

240°F

120

Amps

110 100 90 80 70 60 50 40 30 20 10 0 1000

3000

5000

7000

9000

11000

13000

15000

17000

19000


6


June 2011


Pulley Ratio

6.2L SOHC V8 2V

2012

Model Application

2.95:1

F-150

155-Ampere Alternator Output 180.0

30° F

170.0 160.0

80° F

150.0

140° F

140.0

200° F 240° F

130.0

Alternator Output (amps)

120.0 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 1000

2000

3000

4000

5000

6000

7000


June 2011


7

2012

Electrical


Pulley Ratio

6.2L 2V SOHC V8, 6.8L 3V SOHC V10

Model Application

2.95:1

F-Series Super Duty®

(1) Included on E-Series with School Bus Prep Package and Shuttle Bus Prep Package and available as an optional upgrade.

155-AmpereAlternator Alternator Output 157-Ampere Output 170

30°F

160

80°F

150

140°F

140

200°F

130

240°F

120

Amps

110 100 90 80 70 60 50 40 30 20 10 0 1000

3000

5000

7000

9000

11000

13000

15000

17000

19000


8


June 2011


2012

3.5L 4V DOHC V6

2.71:1

Pulley Ratio

Model Application

6.8L 3V SOHC V10

2.71:1

F-53 Motorhome Chassis/ F59 Chassis Cab

Explorer (Base)

175-Ampere Alternator Output 210.0 200.0

32°F

190.0

80°F

180.0

140°F

170.0

200°F 240°F

160.0 150.0 140.0 130.0

Amps

120.0 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 1000

3000

5000

7000

9000

11000

13000

15000

17000

19000


June 2011


9

2012

Electrical


3.5L 4V DOHC V6

2.71:1

Pulley Ratio

Model Application

6.2L 2V SOHC V8

2.95:1

F-150 (F-150 SVT Raptor)

Explorer (XLT, Limited)

Amps

200-Ampere AlternatorOutput Output 200-Ampere Alternator 270.0 260.0 250.0 240.0 230.0 220.0 210.0 200.0 190.0 180.0 170.0 160.0 150.0 140.0 130.0 120.0 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 1000

30° F 80° F 140° F 200° F 240° F

3000

5000

7000

9000

11000

13000

15000

17000

19000


10


June 2011


Pulley Ratio

6.7L Power Stroke® V8 Turbo Diesel

2012

Model Application

2.79:1


200-Ampere Alternator Output 200-Ampere Alternator Output 200

80°F 140°F

200°F 240°F

Amps

150

100

50

0

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

4000

5000

6000


June 2011


11

2012

Electrical


3.5L DOHC V6, 3.7L DOHC V6

2.67:1

Pulley Ratio

Model Application

5.0L DOHC V8

2.95:1

F-150

F-150

Amps

220-Ampere Alternator 220-Ampere AlternatorOutput Output 280.0 270.0 260.0 250.0 240.0 230.0 220.0 210.0 200.0 190.0 180.0 170.0 160.0 150.0 140.0 130.0 120.0 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 1000

30° F 80° F 140° F 200° F 240° F

3000

5000

7000

9000

11000

13000

15000

17000

19000


12


June 2011


Pulley Ratio

5.4L 2V SOHC V8, 6.8L 2V SOHC V10

2012

Model Application

3.00:1

E-Series (Optional)

Amps

225-Ampere Alternator Output 225-Ampere Alternator Output 270 260 250 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 1000

30°F 80°F 140°F 200°F 240°F

3000

5000

7000

9000

11000

13000

15000

17000

19000


June 2011


13

2012

Electrical

alternator performance curves 200/157 Amperes (DUAL) Engine

Pulley Ratio

6.7L Power Stroke® V8 Turbo Diesel

Model Application

2.79:1 & 3.00:1


200-Ampere Alternator Output 200

80°F 140°F

200°F 240°F

Amps

150

100

50

0

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

4000

5000

6000


155-AmpereAlternator Alternator Output 157-Ampere Output 170

30°F

160

80°F

150

140°F

140

200°F

130

240°F

120 Amps

110 100 90 80 70 60 50 40 30 20 10 0 1000

3000

5000

7000

9000

11000

13000

15000

17000

19000


14


June 2011

Electrical

2012

alternator specifications — F-650/F-750 SUPER DUTY® Alternator Output (Amp)

Alternator (Integral Regulator Type)

Order Code

Idle Maximum 65

185

Alternator Operating Specifications Maximum Rated Output Drive Output Cut-in Speed Ratio (watt) (rpm)(1) (rpm) Drive (to:1) 1846

1000

6000

Direct

2.5

220 Amp Leece-Neville 14951PA (Pad Mounting)

17C

70

220

2840

1400

6000

Direct

2.5

320 Amp Leece-Neville 4949PA (Pad Mounting)

17D

50

320

3834

1400

6000

Direct

2.5

185 Amp Leece-Neville 8LHP2170PH (Pad Mounting)

17B

(1) Alternator rpm, not engine rpm. NOTE: For alternator performance data curves, refer to the Medium Duty Component Information Data Book.

June 2011


15