EN 60598-2-9

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Page 2 of 11. Report No.: GZ12080675-1. TTRF EN 1935: 2002 B. Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch. Test item particulars .
Page 2 of 11

Report No.: GZ12080675-1

Test item particulars Classification of installation and use ........................... : Severe duty, use on door Test case verdicts Test case does not apply to the test object …………: N/A Test item does meet the requirement ………………:

P (Pass)

Test item does not meet the requirement …………:

F (Fail)

Testing Date of receipt of test item ……………………………: August 12, 2012 Date(s) of performance of test ………………………: August 13, 2012 to September 20, 2012 General remarks This report is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this report. Only the Client is authorized to permit copying or distribution of this report and then only in its entirety. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in writing by Intertek. The observations and test results in this report are relevant only to the sample tested. This report by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program. "(See remark #)" refers to a remark appended to the report. "(See Appendix #)" refers to an appendix appended to the report. Throughout this report a comma (point) is used as the decimal separator. When determining the test result, measurement uncertainty has been considered.

General product information: The door hinges named as ‘Stainless Steel Hinge’ by applicant, model: SS002 4x4x3; SS002 4x3,5x3; SS002 4x3x3. The report including three models: SS002 4x4x3; SS002 4x3,5x3; SS002 4x3x3, both are same in material and structure except for hinge width. The test data was base on model SS002 4x3,5x3. Schedule of Components: See Appendix B – Product Drawings and BOM for component list and raw material information. Detail “Ratings” information listed as following: First digit (Category of use): Grade 4 – severe duty, For use on door; Second digit (Durability): Grade 7 – 200 000 cycles; Third digit (Test door mass): Grade 6 – 120 Kg; Fourth digit (Suitability for use on fire/smoke compartmentation doors): – Excluded in this mechanical performance report;

Fifth digit (Safety): Grade 1 – Safety the essential requirement of safety in use; Sixth digit (Corrosion resistance): Grade 4 – very high corrosion resistance; Seventh digit (Security-Burglar-Resistance): Grade 0 – not suitable for use on burglar-resistant door assemblies; Eighth digit (Hinge Grade): Grade 13.

TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch

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Report No.: GZ12080675-1

BS EN 1935 Clause

Requirement − Test

4

CLASSIFICATION



4.2

Category of use.................................................... : Grade 4



4.3

Durability .............................................................. : Grade 7



4.4

Test door mass .................................................... : Grade 6



4.5

Suitability for use on fire/smoke

Result - Remark

Verdict



compartmentation doors ...................................... : — 4.6

Safety ................................................................... : Grade 1



4.7

Corrosion resistance ........................................... : Grade 4



4.8

Security-Burglar-Resistance ............................... : Grade 0



4.9

Hinge grade.......................................................... : Grade 13



5

REQUIREMENTS



5.1

Initial friction torque measurements

0 degree: 1,2 Nm

The maximum permissible frictional torque shall

30 degree: 1,2 Nm

be: 4 Nm for hinge grade 12 to 14 ....................... : 60 degree: 1,3 Nm

P

90 degree: 1,4 Nm 5.2

Static load

5.2.1

Load deformation The total mass of the hinged test element plus any additional load is equal to the load





deformation mass of 240Kg for hinge grade 13... : Mass: 240 Kg 5.2.1 (a)

The vertical displacement under load shall not exceed 2 mm........................................................ : 0,18 mm

5.2.1 (b)

The lateral displacement under load shall not exceed 4 mm........................................................ : 0,46mm

TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch

P

P

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Report No.: GZ12080675-1

BS EN 1935 Clause

Requirement − Test

5.2.1 (c)

Residual displacement after unloading shall be

Result - Remark

Verdict

within the shaped area of Figure G.1

P

Lateral displacement (mm) .................................. : 0,23 mm Vertical displacement (mm) ................................ : 0,10 mm 5.2.1 (d)

No visible cracking or breakage........................... : No defects were found

5.2.2

Overload The total mass of the hinged test element plus

P



any additional load is equal to the load overload mass of 360 Kg for hinge grade 13...................... : Overload mass: 360Kg 5.2.2 (e)

Shall be no breakage of any hinge leaf, knuckle, barrel, pin and no any cracking visible to normal

P

or corrected vision................................................ : No defects were found. 5.2.2 (f)

Shall remain connection to the frame even though Connected to the frame well the hinge may have been rendered inoperable ... : and operable

5.3

Shear strength

5.3 (g)

Shall be no breakage or cracking, or lateral

P —

There were no breakage or

deformation greater than 3 mm............................ : cracking, and the lateral deformation was less than 3 mm

TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch

P

Page 5 of 11

Report No.: GZ12080675-1

BS EN 1935 Clause

Requirement − Test

5.3 (h)

Additional lateral and vertical displacements after First sample:

Result - Remark

Verdict

test shall no exceed 1 mm ................................... : Lateral displacement: 0,37 mm Shall operate for 20 cycles without breakage of

Vertical displacement: 0,06 mm

any hinge leaf, knuckle, barrel or pin ................... : Second sample: Lateral displacement: 0,39 mm

P

Vertical displacement: 0,11 mm Both of the two hinges were operated 20 cycles without breakage. 5.3 (i)

Unlimited permanent deformation........................ : Only for grade 14 burglar resistant door hinge

5.4

Durability

5.4 (j)

The displacements from the datum surface shall

N/A —

be within the shaded area of Figure G.2.

P

After 200,000 cycles, Lateral wear of the hinge (mm) ............................ : 0,20 mm; Vertical wear of the hinge (mm) ........................... : 0,54 mm. 5.4 (k)

Maximum permissible frictional torque measured

Initial:

after the first 20 cycles and also after completion

0 degree: 1,4 Nm

of test shall be 4 Nm grade 12 to 14 .................... : 30 degree: 1,2 Nm 60 degree: 1,2 Nm 90 degree: 1,5 Nm Final: 0 degree: 1,1 Nm 30 degree: 1,0 Nm 60 degree: 1,1 Nm 90 degree: 1,2Nm TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch

P

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Report No.: GZ12080675-1

BS EN 1935 Clause

Requirement − Test

5.5

Corrosion resistance

5.5.1

Hinges not intended to be protected after fitting

Result - Remark

Verdict —

No corrosion occurred on

240 hours neutral salt spray exposure for grade 4 significant surface after salt

P

............................................................................. : spray exposure of 240 hours 5.5.2

Hinges intended to be protected after fitting ........ : No to be protected after fitting

5.6

Hinges for use on fire-resistant and/or smokecontrol doors ........................................................ :

5.7

Excluded in this mechanical

N/A —

performance report

Hinges for use on burglar-resistant doors............ : Not suitable for use on burglarresistant door assemblies ******************************************End of page****************************************

TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch

N/A

Page 7 of 11 Appendix A Product Photos

SS002 4x4x3

SS002 4x3,5x3

TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch

Report No.: GZ12080675-1

Page 8 of 11

Report No.: GZ12080675-1

SS002 4x3x3 ******************************************End of page****************************************

TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch

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Appendix B Product Drawings and BOM

Product Drawings of SS002 4x4x3

BOM of SS002 4x4x3

TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch

Report No.: GZ12080675-1

Page 10 of 11

Product Drawings of SS002 4x3,5x3

BOM of SS002 4x3,5x3

TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch

Report No.: GZ12080675-1

Page 11 of 11

Report No.: GZ12080675-1

Product Drawings of SS002 4x3x3

BOM of SS002 4x3x3 ******************************************End of report****************************************

TTRF EN 1935: 2002 B Originator: Intertek Testing Services Shenzhen Ltd. Guangzhou Branch