Integrated Microelectronics and Photonics Active

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1. AGENCY USE ONLY ( Leave Blank)

11MAR03

2. REPORT DATE

3. REPORT TYPE AND DATES COVERED

FINAL,01«ft9«99-31MAY02 4. TITLE AND SUBTITLE

Integrated Microelectronics and Photonics Active Cooling Technology (IMPACT)

5. FUNDING NUMBERS DAAD19-99-1-0158

6. AUTHOR(S)

J. Bowers, A. Shakourl, A. Majumdar, V. Narayanamurti, E. Croke 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) John Bovvers, Univci^lly of California al Sitnia Batbiira, ECE Dcpailmcnl Satita Barbara, CA 93106

8. PERFORMING ORGANIZATION REPORT NUMBER

9. SPONSORING / MONITORING AGENCY NAME(S) AND ADDRESS(ES)

10. SPONSORING/MONITORING AGENCY REPORT NUMBER

U. S. Army Research Office P.O. Box 12211 Research Triangle Park, NC 27709-2211

P-40068-EL

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12 b. DISTRIBUTION CODE

Approved for public release; distribution unlimited. 13. ABSTRACT (Maximum 200 words)

The primary goal of the IMPACT effort is to demonstrate the advantages of helerostructure integrated thermionic (HIT) coolers and their integration with microelectronics and photonics. The majority of our research involves the development of this new technology through nanostructured materials design and growth; device design and fabrication; simulation and modeling; novel measurements of thermoelectric and thermionic behavior; and systems integration and packaging.

14. SUBJECT TERMS

15. NUMBER OF PAGES

cooling technology, thermionic coolers, thermoelectric coolers, semiconductor heterostructures, integrated microelectronics and photonics, nanostructures, packaging

135 16. PRICE CODE

17. SECURITY CLASSIFICATION OR REPORT UNCLASSIFIED NSN 7540-01-280-5500

18. SECURITY CLASSIFICATION ON THIS PAGE UNCLASSIFIED

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20. LIMITATION OF ABSTRACT

III. Standard Furni 298 (Rev.^89) Pix!scrilicd by ANSI Sid. 239-18 298-102

20030326 082

Integrated Microelectronics and Photonics Active Cooling Technology (IMPACT) Final Report

Performers:

University of California Santa Barbara University of California Santa Cruz University of California Berkeley Harvard University HRL Laboratories

Professor John Bowers, UCSB (Director)

(805) 893-8447

Professor Mi Shakouri. UCSC (Technical Director) (831)459-3821

DISTRIBUTION STATEMENT A Approved for Public Release Distribution Unlimited Agent: Army Research Office Dwiqht Woolard (919) 549-4297

Table of Contents 1. Abstract

3

2. Scientific Personnel

4

3. Scientific Progress and Accomplishments

5

4. Awards

7

5. Inventions

7

6. Publication List

8

7. Reprints (peer-reviewed)

12

Abstract The primary goal of the IMPACT effort is to demonstrate the advantages of heterostructure integrated thermionic (HIT) coolers and their integration with microelectronics and photonics. The majority of our research involves the development of this new technology through nanostructured materials design and growth; device design and fabrication; simulation and modeling; novel measurements of thermoelectric and thermionic behavior; and systems integration and packaging. During our effort, SiGe/Si superlattice microcoolers have been integrated with thin film heaters. Use of a heat load on top of device allowed direct measurement of cooling power density. It was observed that smaller size cooler devices (40-50 micron in diameter) have cooling power density much larger than larger devices (100 micron in diameter). A detailed theory has been developed which predict accurately the maximum cooling temperature and cooling power density for various device sizes. We improved the characterization of cross sectional temperature profile in thin film thermionic coolers with 40-50kHz) is limited by the thermal mass of the metalization on top of the device and it is independent of the superlattice thickness or the device diameter. We continued S-co measurements of thermal conductivity (77-400K) of various superlattice structures in order to minimize the thermal conductivity. Electron transmission in various superlattices has also been experimentally studied using ballistic electron emission microscopy.

Scientific Personnel John E. Bowers

(UCSB)

PI

Chris Labounty

(UCSB)

PhD (earned under Heretic)

Xiaofeng Fan

(UCSB)

PhD (earned under Heretic)

Gehong Zeng

(UCSB)

Visiting Researcher

All Shakourl

(UCSC)

Co-PI

Daryoosh Vashaee

(UCSC)

PhD Student

Yan Zhang

(UCSC)

PhD Student

James Christofferson

(UCSC)

IVIS Student

Arun Majumdar

(UCB)

Co-PI

Andrew Miner

(UCB)

PhD Student

Scott Huxtable

(UCB)

PhD Student

Venky Narayanamurti

(Harvard)

Co-PI

R.G. Mani

(Harvard)

Research Associates

1. Aitfeder

(Harvard)

Research Associates

J. Yoon

(Harvard)

PhD Student

Ed Croke

(HRL)

Co-PI

Howard Dunlap

(HRL)

Researcher

Kevin Hoiabird

(HRL)

Researcher

Scientific Progress and Accomplishments Project Goals The primary goal of the IMPACT effort is to demonstrate the advantages of heterostructure integrated thermionic (HIT) coolers and their integration with microelectronics and photonics. The majority of our research involves the development of this new technology through nanostructured materials design and growth; device design and fabrication; simulation and modeling; novel measurements of thermoelectric and thermionic behavior; and systems integration and packaging.

Approach Materials design is focused on increasing the cooling power and efficiency with thermionics and phonon bandgap engineering in superlattices. Electrical and thermal transport measurements are used to verify model predictions and aid in further improvements in device and materials design. Simulations are used to determine device limitations and non-ideal effects. Ultimately, thermionic devices are to be integrated and packaged for systems demonstration.

Accomplished Milestones Design and fabrication of both n- and p-SiGe/Si superlattice coolers on a SOI (silicon on insulator) substrate. Detailed 2D and 3D electro thermal modeling of superlattice coolers. Accurate prediction of maximum cooling (4.5K at room temperature) and cooling power density (680W/cm2) for various device sizes and superlattice material. Integration of micro thin film heaters with cooler devices to characterize the cooling temperature and cooling power density of different superlattices thicknesses. Measured frequency response of SiGe superlattice micro coolers using thermoreflectance imaging technique (>40-50kHz for superlattice thickness 1-6um, device size 40-1 OOum in diameter). 3-co measurements of thermal conductivity (77-400K) of various superlattice structures. Cross sectional thermal microscopy of thin film thermionic coolers with