Kap6 ST700 f r f rs lj.avd.engelsk - SMT Swedturn

SMT Swedturn AB

Technical Data

Utgåva 1: 2005-05-17 Ändrad:

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Page Contents

1

Spindle drive Spindle rpm Diagram over Power and Torque on spindle DIN 55026-A11 170 mm with 60 kW spindlemotor , max 2000 rpm DIN 55026-A11 170 mm with 60 kW spindlemotor , max 3000 rpm DIN 55026-A15 260 mm with 60 kW spindlemotor Max load on spindle DIN 55026-A11 170 mm Max load on spindle DIN 55026-A15 260 mm Spindle DIN 55026-A11- 170 mm Spindle DIN 55026-A15- 260 mm

2 2 3 4 5 6 7 8 9

Feed drives Rear slide Feed drives Front slide

10 11

Turret rear Sauter with disc VDI 60 Turret rear Sauter with disc VDI 60 & rot.tool Turret rear SMT with disc SMT10 Turret rear Sauter with Y-axis and disc VDI 60 Rear slide for ATC Rear slide ATC with Y-axis Spindledrive ATC Turret front Sauter with disc VDI 60 Turret front SMT with disc SMT8

12 13 14 15 16 17 18 19 20

Tailstock 2-axis machine Tailstock 4-axis machine Quill standard

21 22 23

Hydraulic unit Coolant pump Chip conveyor

24 24 24

Sound level

25

Floor space drawing for ST700 , 1300 mm Floor space drawing for ST700 , 1800 mm Floor space drawing for ST700 , 2800 mm Floor space drawing for ST700 , 4000 mm Foundation Recommendation for machine foundation

26 27 28 29 30 31

Capacitydrawing 2-axis ST700 with tailstock Capacitydrawing 4-axis ST700 with tailstock Capacitydrawing 2-axis ST700 with rot.tool and tailstock Capacitydrawing 2-axis ST700 with rot.tool , Y-axis and tailstock Capacitydrawing 4-axis ST700 with rot.tool and tailstock Capacitydrawing 4-axis ST700 with rot.tool , Y-axis and tailstock

SWEDTURN 700

Siemens 840D

32 33 34 35 36 37

1

SMT Swedturn AB

Technical Data General technical data

Machine size Max distance spindlenose - ref.plane tailstock 2-axis 4-axis

1300

1800

2800 4000

mm 1380 mm 1140

1880 1640

2880 4080 2640

Floorspace and weight see page 23 to 27

Spindledrive ( 60 kW ) Spindlemotor Spindlemotor , continous drive 60% intermittent drive Number of spindle speeds , manual run Number of spindle speeds , automatic run Reversible Max power and torque Max load on spindle Max spindle speed

Siemens 1PH7-186 kW 60 kW 71 Stepless Stepless Yes See page 3 to 6 See page 3 to 6 See page 3 to 6

During manual and automatic running the number of spindle speeds are infinitely variable and automatically adjustable.


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Range with a constant torque see page 3 to 6 Range with full power see page 3 to 6

SWEDTURN 700

Siemens 840D

2

SMT Swedturn AB

Technical Data Power and torque on spindle A11 , 170 mm , max 2000 rpm

Power:

60 kW continuous drive 71 kW 60 % intermittent drive highgear 2.50:1 lowgear 9.43:1


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Ratio between motor-spindle

SWEDTURN 700

Siemens 840D

3

SMT Swedturn AB

Technical Data Power and torque on spindle A11 , 170 mm , max 3000 rpm

Power:



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SWEDTURN 700

Siemens 840D

4

SMT Swedturn AB

Technical Data Power and torque on spindle A15 , 260 mm

Power:



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SWEDTURN 700

Siemens 840D

5

SMT Swedturn AB

Technical Data Max load on spindle DIN 55026-A11, 170 mm Note:

The diagram mentioned below shows only the load on the spindle. It does not mean that it is possible to machine under all circumstances.

The weight of the chuck: See manufactures catalogue. L = The distance between the spindlenose and the common centre of gravity for chuck and workpiece

F = Force from the weight of the chuck and workpiece.

Valid under the following circumstances: -Spindle average rpm = 50 % of max. rpm. -Spindlebearings lifetime = 30.000 hours

Corresponding weight


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F(N) 21000 19000 17000 15000 13000 11000 9000 7000 5000 3000 1000 100 200 300 400 500 600 700

L ( mm )

Max load between centers = 21600 N ( 2200 kg )

SWEDTURN 700

Siemens 840D

6

SMT Swedturn AB

Technical Data Max load on spindle DIN 55026-A15, 260 mm Note:

The diagram mentioned below shows only the load on the spindle. It does not mean that it is possible to machine under all circumstances.

The weight of the chuck: See manufactures catalogue. L = The distance between the spindlenose and the common centre of gravity for chuck and workpiece

F = Force from the weight of the chuck and workpiece.

Valid under the following circumstances: -Spindle average rpm = 50 % of max. rpm. -Spindlebearings lifetime = 30.000 hours

Corresponding weight


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F(N) 21000 19000 17000 15000 13000 11000 9000 7000 5000 3000 1000 100 200 300 400 500 600 700

L ( mm )

Max load between centers = 21600 N ( 2200 kg )

SWEDTURN 700

Siemens 840D

7

SMT Swedturn AB

Technical Data


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Spindle DIN 55026 - A11 , 170 mm , max 3000 rpm

Spindle bearings front Spindle bearings rear Spindle diameter at front bearing Spindle diameter at rear bearing Spindlebore Spindlenose, type Spindle cone Maxload on spindle Max speed

SWEDTURN 700

Angularcontact bearings NN-bearings mm 170 mm 160 mm 110 DIN 55026-A11 1:20 See page 6 rpm 3000

Siemens 840D

8

SMT Swedturn AB

Technical Data


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Spindel DIN 55026 - A15 , 260 mm

Spindle bearings front Spindle bearings rear Spindle diameter at front bearing Spindle diameter at rear bearing Spindlebore Spindlenose, type Spindle opening Maxload on spindle Max speed

SWEDTURN 700

Angularcontact bearings NN-bearings mm 260 mm 240 mm 180 DIN 55026-A15 d=190 l=120 See page 6 rpm 1500

Siemens 840D

9

SMT Swedturn AB

Technical Data Feed drives Rear slide Longitudinal travel 1Z Machine size

1300 1800 2800 4000

Lenght of travel Max feed force Rapid traverse Time: ret rapid - 0 Smallest programmable value Smallest tool offset Positioning accuracy over 300 mm lenght, excl. backlash Repeatability Minimum input Ballscrew, diameter x pitch Drive

mm 133011830 2830 4030 N 18600 m/min 15 15 15 10 acc 0 - rapid ms 250 ms 250 µm 1 µm 1 µm µm µm mm

±30 ±3 1 63x10 Digital servo

mm N m/min ms ms µm µm

490 13700 15 250 250 1 1

µm µm µm mm


63x20

Lenght of travel Max feed force Rapid traverse Time:acc. 0 - rapid ret. rapid - 0 Smallest programmable value Smallest tool offset Positioning accuracy over 300 mm lenght, excl. backlash Repeatability Minimum input Ballscrew, diameter x pitch Drive


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Cross travel 1X

SWEDTURN 700

Siemens 840D

10

SMT Swedturn AB

Technical Data Feed drives Front slide Longitudinal travel 2Z Machine size

1300 1800 2800 4000

Lenght of travel Max feed force Rapid traverse Time: ret rapid - 0 Smallest programmable value Smallest tool offset Positioning accuracy over 300 mm lenght, excl. backlash Repeatability Minimum input Ballscrew, diameter x pitch Drive

mm 980 1480 2480 ----N 18600 m/min 15 acc 0 - rapid ms 250 ms 250 µm 1 µm 1 µm µm µm mm


mm N m/min ms ms µm µm

260 17000 7.5 250 250 1 1

µm µm µm mm


Lenght of travel Max feed force Rapid traverse Time:acc. 0 - rapid ret. rapid - 0 Smallest programmable value Smallest tool offset Positioning accuracy over 300 mm lenght, excl. backlash Repeatability Minimum input Ballscrew, diameter x pitch Drive


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Cross travel 2X

SWEDTURN 700

Siemens 840D

11

SMT Swedturn AB

Technical Data Turret Rear Sauter with disc VDI 60 Type of turret Type of turretdisc Fixed toolpositions

SAUTER 0.5.480.532 DIN 69880 ( VDI 60 ) 12 pcs.

Tool dimension with right side up

mm

32x32

Tool dimension inverted tools

mm

32x32

Boringbars max diam

mm

60

Indexing accuracy Repeatability

arcsec arcsec

±4 ±1.6

0.86-1.25 2.50-3.75


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Indexingtime incl. locking is dependent of number of tools and weight Indexing 1 pos (30 gr.) s Indexing 6 pos (180 gr.) s

SWEDTURN 700

Siemens 840D

12

SMT Swedturn AB

Technical Data Turret Rear Sauter with disc VDI 60 and Rotating tool Type of turret Type of turretdisc Fixed positions Position for rotating tools

32x32 32x32 60 ±4 ±1.6

0.86-1.25 2.50-3.75 12.7 kW 100 Nm 2250 v/min.


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Tool dimensions with right side up mm Tool dimensions inverted tools mm Boring bars max diam mm Indexing accuracy arcsec Repeatability arcsec Indexingtime incl. locking is dependent of number of tools and weight Indexing 1 pos (30 gr.) s Indexing 6 pos (180 gr.) s Drivemotor power max Max torque on tool Max rpm on tool

SAUTER 0.5.473.532 DIN 69880 ( VDI 60 ) 6 pcs. 6 pcs

SWEDTURN 700

Siemens 840D

13

SMT Swedturn AB

Technical Data Turret rear SMT with disc SMT 10 SMT SMT 10 10 st 32x32 32x32 80 ±3

1.5 + 0.7 / pos


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Type of turret Type of turret disc Fixed positions Tool dimensions with right side up mm Tool dimensions inverted tools mm Boring bars max diam mm Indexing accuracy arcsec Indexingtime incl. locking is dependent of number of tools and weight Indexing s

SWEDTURN 700

Siemens 840D

14

SMT Swedturn AB

Technical Data Turret rear Sauter with disc VDI & rot. tool and Y-axis SAUTER 0.5.493.532 DIN 69880-60x94 ( VDI 60 ) 12 pcs 12 pcs 32x32 32x32 60 ±4 ±1.6

1.64 4.9 ±80 8000 10 10 12.7 kW 100 Nm 2250 v/min.


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Type of turret Type of turret disc Fixed positions Positions for rotating tool Tool dimensions with right side up mm Tool dimensions inverted tools mm Boring bars max diam mm Indexing accuracy arcsec Repeatability arcsec Indexingtime incl. locking is dependent of number of tools and weight Indexing 1 pos (30 gr.) s Indexing 6 pos (180 gr.) s Y-axis , movement mm Y-axis , max force N Y-axis , rapidfeed m/min Y-axis , pos.accuracy µm Drivemotor power max Max torque on tool Max rpm on tool

SWEDTURN 700

Siemens 840D

15

SMT Swedturn AB

Technical Data Rear slide with ATC Tooldimension Boringbar, diameter Max tool length Max tool weight

mm mm mm kg

32x32 80 800 50


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Rotating tool (option) Spindledrive see spage 18

SWEDTURN 700

Siemens 840D

16

SMT Swedturn AB

Technical Data Rear slide with ATC Tooldimension Boringbar, diameter Max tool length Max tool weight

mm mm mm kg

32x32 80 400 20


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Rotating tool (option) Spindledrive see spage 18

SWEDTURN 700

Siemens 840D

17

SMT Swedturn AB


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Technical Data

SWEDTURN 700

Siemens 840D

18

SMT Swedturn AB

Technical Data Turret Front Sauter with disc VDI 60 Type of turret Type of turretdisc Number of positions

SAUTER 0.5.480.520 DIN 69880 ( VDI 60 ) 6

Tool dimension with right side up

mm

32x32

Tool dimension inverted tools

mm

32x32

Indexing accuracy Repeatability

arcsec arcsec

±4 ±1.6

0.86 - 1.25 2.50 - 3.75


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Indexingtime incl. locking is dependent of number of tools and weight Indexing 1 pos (30 gr.) s Indexing 6 pos (180 gr.) s

SWEDTURN 700

Siemens 840D

19

SMT Swedturn AB

Technical Data Turret front SMT with disc SMT8 SMT SMT 8 8 32x32 32x32 ±3

1.0 + 0.3 / pos


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Type of turret Type of turret disc Fixed positions Tool dimensions with right side up mm Tool dimensions inverted tools mm Indexing accuracy arcsec Indexingtime incl. locking is dependent of number of tools and weight Indexing s

SWEDTURN 700

Siemens 840D

20

SMT Swedturn AB

Technical Data Tailstock for 2-axis machine Quill movement Quill diameter Max axial force Rapid speed Standard centre length

mm mm daN m/min mm

150 120 3000 12 84


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Ref.plane

SWEDTURN 700

Siemens 840D

21

SMT Swedturn AB

Technical Data Tailstock for 4-axis machine Quill movement Quill diameter Max axial force Rapid speed Standard centre length

mm mm daN m/min mm

150 120 3000 12 84


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Ref.plane

SWEDTURN 700

Siemens 840D

22

SMT Swedturn AB

Technical Data


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Quill standard

Front bearing Rear bearing Morsecone

NN-bearing

Angularcontact bearing MT 5

SWEDTURN 700

Siemens 840D

23

SMT Swedturn AB

Technical Data

Hydraulic unit Motor power Pressure Max flow Volume of the tank

kW Bar l/min l

4 70 25 76

kW l/min l

0.55 83 250

Coolant Motor power Capacity Volume coolant tank

Motor power Speed of belt Width of belt

kW m/min mm

0.37 3 600


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Chip conveyor

SWEDTURN 700

Siemens 840D

24

SMT Swedturn AB

Technical Data Sound level around the machine measured according to the mentioned below: Measuring 1: Idle running of the machine and hydraulics and motor fan are running. Measuring 2: Idle running of the machine with 1500 rpm and standard chuck and jaws. Measuring 3: Idle running of the machine with 3000 rpm and standard chuck and jaws. Measuring device: Brüel & Kjaer Type: 2203 Measpoints: 1,25m above floor, approx. 1m from machine cover. Backgroundnoise: 53-54 dB(A)

C

B D


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A

Measpoint

A B C D

Measuring 1 Level dB(A) 66 66 66 66

SWEDTURN 700


Siemens 840D


25

SMT Swedturn AB

Technical Data


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Floorspacedrawing for ST500 . Machinesize 1300

Machineweight apprx. 10000 kg.

SWEDTURN 700

Siemens 840D

26

SMT Swedturn AB

Technical Data


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Floorspacedrawing for ST500. Machinesize 1800

Machineweight approx. 12000 kg.

SWEDTURN 700

Siemens 840D

27

SMT Swedturn AB

Technical Data


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SWEDTURN 700

Siemens 840D

28

SMT Swedturn AB

Technical Data


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SWEDTURN 700

Siemens 840D

29

SMT Swedturn AB

Technical Data


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Foundation

A correct installation is of great importance for the machine accuracy and it's function in general. If the workshop has a firm floor made of concrete the machine can be placed directly on this floor without any need for special reinforcements. In this respect the machine is placed on the machine shoes which are delivered with the machine. If however the floor is soft and resilient a special foundation is required. This foundation must be suitable dimensioned and reinforced. The figure below shows the location of the machine shoes and the the adjusting screws as well as the dimension of the foundation. The required depth of the foundation is depending on the condition of the floor and type of soul as the floor is built on and has to be determed by the customer. The space requirements of the machine is shown in the space drawing,

Machinesize A B C D E F G

1300 2170 2235 2765 1510

SWEDTURN 700

1800 2670 2735 3265 1510

2800 3670 3735 4265 1630 1850 400

Siemens 840D

4000 4870 4935 5465 1630 1640 1500 400 30

SMT Swedturn AB

Technical Data

ATC or see the you also Note! installed recommend and shape

A special machine foundation is necessary when the existing floor is too soft and elastic for the machine to be placed on. Thickness recommendation of the foundation is shown in the figure below. The machine it self is placed on machine shoes and the CPC are fixed on the foundation by expanding screws. Please installation recommendations in, the instruction manual where will find the other measurements of the foundation. When it is risk for extreme vibrations from machines which are nearby, machines like presses and punching machines, we you to consult a building specialist regarding the the isolation of the foundation.

Ground mum

The foundation has to be placed on soil which should have a modular of subgrade reaction of 10 MN/m3.

Recommendation for machine foundation

mini-

Example:

there must necessary, it must be 23:4. If which

Soft sand, medium compact clay 10-50 MN/m3 compact clay 100 MN/m3 moraine 100-200 MN/m3 The ground should consists of homogeneous material, in which be no remaining building materials, etc. If filling is friction material and it must be packed according to SBN dept there is a risk for variable settlement of remaining foundations, cannot be removed, a specialist should be consulted. Structural concrete grade >K25. Blinding concrete K10

Reinforcement Surface table

Ks 400 Steel trowelled surface. Tolerances according to Hus AMA Tolerances/3A.

83,


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Concrete

Skyddsbetong

SWEDTURN 700

Siemens 840D

31

SMT Swedturn AB

Technical Data


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Capacitydrawing 2-axis ST700 with tailstock

SWEDTURN 700

Siemens 840D

32

SMT Swedturn AB

Technical Data


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Capacitydrawing 4-axis ST700 with tailstock

SWEDTURN 700

Siemens 840D

33

SMT Swedturn AB

Technical Data


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Capacitydrawing 2-axis ST700 ATC w. rot.tool and tailstock

SWEDTURN 700

Siemens 840D

34

SMT Swedturn AB

Technical Data


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Capacitydrawing 2-axis ST700 ATC with. rot.tool, Y-ax. and tailstock

SWEDTURN 700

Siemens 840D

35

SMT Swedturn AB

Technical Data


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Capacitydrawing 4-axis ST700 ATC w. rot.tool and tailstock

SWEDTURN 700

Siemens 840D

36

SMT Swedturn AB

Technical Data


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Capacitydrawing 4-axis ST700 ATC with. rot.tool, Y-ax. and tailstock

SWEDTURN 700

Siemens 840D

37