FLD display E2P CLR or EP CLR. Auto power off. MODEL : LH-T3039. NAME.
HEX. OPT 1. 17. OPT 2. CA. OPT 3 21. OPT 4 27. OPT 5 00. MODEL : LH-T3530.
Internal Use Only Website http://biz.lgservice.com SERVICE MANUAL
MAY, 2008
MODELS: LH-T3039X(LH-T3039, SH33SU-S/W) / LH-T3530X(LH-T3530, SH33SD-S/W)
P/NO : AFN37064424
DVD/CD RECEIVER SERVICE MANUAL
LH-T3039X
LH-T3530X
MODELS: LH-T3039X(LH-T3039, SH33SU-S/W) / LH-T3530X(LH-T3530, SH33SD-S/W)
[CONTENTS] ❍ SECTION 1. GENERAL • SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 • ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 • SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 • HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 • SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
❍ SECTION 2. ELECTRICAL PART • TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 • DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . .2-13 • INTERNAL BLOCK DIAGRAM OF ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25 • WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45 • OVERALL BLOCK DIAGRAM
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
• CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49 • PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69
❍ SECTION 3. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 • CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 • DECK MECHANISM EXPLODED VIEW(DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 • PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 • SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
❍ SECTION 4. MECHANISM (DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ❍ SECTION 5. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-1
LGE Internal Use Only
SECTION 1. GENERAL SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag
Drop impact
2. Repair notes 1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don’t allow contact with fingers or other exposed skin. 5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens.
Pressure Magnet
Pressure
How to hold the pick-up Cotton swab
Conductive Sheet 6) Never attempt to disassemble the pick-up. Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
LGE Internal Use Only
1-2
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care. 2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.
2. Notes for repair 1) Before replacing a component part, first disconnect the power supply lead wire from the unit 2) All equipment, measuring instruments and tools must be grounded. 3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.) 4) To prevent AC leakage, the metal part of the soldering iron should be grounded. 5) Workers should be grounded by an armband (1M Ω) 6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband. 7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin. Armband
Resistor (1 Mohm) Resistor (1 Mohm)
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Conductive Sheet
1-3
LGE Internal Use Only
ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
LGE Internal Use Only
1-4
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
SERVICE INFORMATION FOR EEPROM (DVD PART) POWER ON
DVD LOGO Status (NO Disk status)
Remote control Pause key-->1-->4-->7-->2 in order.
Press number 0~9, Press character A~F (1~6 for a while)
Use arrow key ( ) to move to appropriate position and make changes
DETECT NEW EEPROM (OPTION EDIT SCREEN) NAME
HEX
OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT
55 41 40 FF 52 05 FC 32 EC 00 00 00 00 00 00 00
1 2 3 4 5 6 7 8 9 A B C D E F G
Press pause key once
Change will be applied when power OFF-->ON.
Copyright © 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-5
LGE Internal Use Only
SERVICE INFORMATION FOR EEPROM (MICOM PART) POWER ON
FLD no disc status
Remote control ‘2’ + Front ‘STOP’ push same timing during 5s
FLD ‘OP-0….
Use arrow key ( ) move to appropriate position and make changes
DETECT NEW EEPROM (OPTION EDIT SCREEN) MODEL NAME OPT 1 OPT 2 OPT 3 OPT 4 OPT 5
: LH-T3039 HEX 17 CA 21 27 00
MODEL NAME OPT 1 OPT 2 OPT 3 OPT 4 OPT 5
: LH-T3530 HEX 17 CA 20 27 00
Press ENTER key once
FLD ‘write ok’ or ‘up ok’
Remote control ‘2’ + Front ‘STOP’ push same timing
FLD display E2P CLR or EP CLR
Auto power off
LGE Internal Use Only
1-6
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS 1. How to update AUDIO MICOM program. [Update using CD] 1. Change the filename to download as “(MODEL NAME)_(Version).HEX”. Only upper cases are permitted. ex) HT353 : “HT353_0709081.HEX” 2. Copy the file to the root folder of a CD and burn it. 3. Insert the CD to the SET, and move to the DVD function. Then the upgrade process will be started with the upgrade information. 4. If the upgrade process is complete, the set will be rebooted with “Complete” message. [Update using USB] 1. Change the filename to download as “(MODEL NAME)_(Version).HEX”. Only upper cases are permitted. ex) HT353 : “HT353_0709081.HEX” 2. Copy the file to the root folder of USB storage. 3. Put the USB into the SET, and move to the USB function. Then the upgrade process will be started with the upgrade information. 4. If the upgrade process is complete, the set will be rebooted with “Complete” message.
2. How to update DVD program. [Update using CD] 1. Rename the filename to download as “TARGET.BIN” in upper cases. 2. Copy the file to “\MTK_UPG\” folder of CD, and burn it. Ex) P:\MTK_UPG\TARGET.BIN 3. Insert the CD to the SET, then after a while the CD tray will be opened with upgrade information on the screen. 4. Remove the CD, and press UP key in remote controller. 5. Remove and reconnect the power cable when it changes to logo screen from upgrade information. Then the upgrade process is completed. [Update using USB] 1. Rename the filename to download as “TARGET.BIN” in upper cases. 2. Copy the file to “\MTK_UPG\” folder of the formatted USB, and burn it. Ex) P:\MTK_UPG\TARGET.BIN 3. Move to the USB function, and insert the USB to the set. The upgrade information will be shown on the screen. 4. Remove the USB, press UP key of the remote control. 5. Remove and reconnect the power cable when it changes to logo screen from upgrade information. Then the upgrade process is completed.
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-7
LGE Internal Use Only
SPECIFICATIONS
GENERAL Power supply Power consumption Net Weight External dimensions (W x H x D) Operating conditions Operating humidity
Refer to main label Refer to main label 2.5 kg 360 x 62 x 305 mm Temperature: 5°C to 35°C, Operation status: Horizontal 5% to 85%
AMPLIFIER Output Power (* Depending on the sound mode settings and the source, there may be no sound output.)
Front: 45W + 45W (Rated Output Power 30W, THD 10%) Center*: 45W Surround*: 45W + 45W (Rated Output Power 30W, 4 Ωat 1 kHz, THD 10%) Subwoofer*: 75W (Rated Output Power 60W, 8 Ωat 30 Hz, THD 10%)
SPEAKERS (SH33SU)
Impedance Net Dimensions (W x H x D) Net Weight (1EA)
Front/Rear/Center Speaker (SH33SU-S) 4Ω 99 x 114 x 86 mm
Passive Subwoofer (SH33SU-W) 8Ω 156 x 325 x 320 mm
0.35 kg
3.5 kg
Front/Rear/Center Speaker (SH33SD-S) 4Ω 99 x 114 x 86 mm
Passive Subwoofer (SH33SD-W) 8Ω 156 x 325 x 320 mm
0.35 kg
3.5 kg
SPEAKERS (SH33SD)
Impedance Net Dimensions (W x H x D) Net Weight (1EA)
Designs and specifications are subject to change without notice.
LGE Internal Use Only
1-8
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
SECTION 2. ELECTRICAL PART TROUBLESHOOTING GUIDE 1. Power Supply Circuit INSERT POWER CORD. YES Does red power led turn on?
NO
Check power plug and power supply circuit.
YES Turn power on. YES NO Check power supply circuit.
Is power on? YES Does red power led turn on?
NO Check laser circuit.
YES
Check focus circuit.
Check disc.
NO Check tracking servo circuit.
Does it play? YES Does it output audio?
NO Check audio circuit.
YES OK
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-1
LGE Internal Use Only
2. Front circuit (1/2)
POWER ON. YES
NO
Check if PN103 is ok?
Red LED turn off?
YES
NO
Reconnect it.
YES NO
Check if the front power is ok?
Is the Digitron on correctly?
NO
Refer to SMPS part.
YES YES Check if all buttons are ok?
1
YES
Check if the remote control is ok?
NO
2
Check if RC2 is ok?
NO
Check pattern and resoldering
YES Front B/D ok.
LGE Internal Use Only
2-2
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
3. Front circuit (2/2)
1
Check if the power part of the front is ok?
NO Refer to power(SMPS).
YES Check if R345~R350 ok?
NO
YES Replace R345 ~ R350.
Refer to MICOM circuit.
2
Check if the power part of the front is ok?
NO Refer to power(SMPS).
YES Check if the remote control waveform of PN301 pin5 is ok?
NO Refer to MICOM circuit.
YES Check if RC2 voltage is ok(5V)?
NO
YES Check RM circuit
Resolder or Replace RC2.
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-3
LGE Internal Use Only
4. System operation flow
POWER ON.
1. Initializes SERVO, DSP & RISC registers. 2.Write RISC code to SDRAM. 3. Reset RISC.
Show LOGO.
YES
YES
Tray closed? NO Tray close to closed position.
YES
SLED at inner side? NO SLED moves to inner position.
1. Judge whether have disc and disc type. 2. Jump to related disc reading procedure.
Recieve OPEN/ CLOSE Key? NO 1. Execute Pressed Key & IR Key. 2. System operation routine loop.
1. Stop Playback & Open Tray. 2. Display tray open message & LOGO. YES
NO
LGE Internal Use Only
Receive CLOSE Key?
2-4
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
5. Test & debug flow
TEST. YES Check the AC voltage Power PCBA (110V or 220V).
NO
Check the POWER PART.
YES Switch on the Power PCBA. YES Are the DC Voltage outputs OK? (12V, 5.6V, 3.5V, 5V,7V, 34V).
NO
Check the POWER PART.
YES Are 3.5V and 5V DC outputs normal on main PCBA?
NO
Check the regulators or diode.
YES Update FLASH successfully?
NO
YES
1. Check 2. Check 3. Check RWR. 4. Check
27MHz system clock. system reset circuit. FLASH R/W enable signal PRD, FLASH Memory related circuit. NO
A Replace FLASH.
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-5
LGE Internal Use Only
A YES Power On. YES
Show LOGO?
NO
Flash Memory operates properly?
NO
Check connection lines between FLASH &MT1389/L and the FLASH access time whether is suitable or not.
YES
YES
SDRAM works properly?
NO
Check connection lines between SDRAM(IC504) & MT1389/L and the SDRAM is damaged.
YES MT1389/L VIDEO outputs properly?
NO
Check the related circuit of MT1389/L IC501 Pins99, 102, 103, 104.
NO
Check the load OPEN & CLOSE switch.
NO
Check the Tray control IO pins on MT1389/L.
NO
Check the Tray control MOTOR & SERVO circuit IC401.
YES Check AV cable connection to TV set.
Does Tray move inside when it is not at closed position? YES
NO
Normal OPEN_SW, CLOSE_SW signal? YES Normal TROPEN & TRCLOSE signal? YES Normal LOAD+ & LOAD-signal?
B
LGE Internal Use Only
YES Check AV cable connection between main PCBA and loader. (MECHA) 2-6
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
B YES Does the SLED move to inner side when it is at outer position?
Motor Driver DRV_MUTE pin is high?
NO
NO
Check the connection line of DRV_MUTE.
NO
Check the related circuit of SLEGN.
YES
YES
Motor Driver DRV_MUTE pin is High? YES SLED+ and SLED- output properly?
NO
Check the amp circuit on motor driver.
YES Do not put in disc and close tray.
Optical Lens has movements for searching Focus?
Check the cable connection with MECHA.
NO
Proper Focus outputs to motor dricer?
NO
Check Focus connection on MT1389/L and motor driver.
NO
Check the amp circuit on motor driver.
YES
YES
Proper F+ & F- outputs?
YES Check cable connection with pick-up head.
C Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-7
LGE Internal Use Only
C YES
Laser turns on when reading disc?
NO
DVDLD or CDLD output property?
NO
Check the laser power circuit on MT1389/L and connecting to power transistor. (Q401, Q402).
YES
YES
Collector voltage of power transistor is OK?(Q401, Q402)
NO
Check the related circuit on laser power transistor.
YES Check cable connection between transistor output and pick-up head. NO Laser off.
Put disc in?
YES
Disc ID is correct?
NO
Proper RF signal on MT1389/L.
YES
NO
Check the related circuit on MT1389/L RF signal.
NO
Check the SPINDLE related circuit on MT1389/L.
NO
Check the spindle control amp circuit of motor driver.
YES Check the RF connection between AM5890 and MT1389/L.
Does spindle rotate?
YES
NO
Proper SPINDLE signal on MT1389/L. YES SPNP SPNN output properly?
D LGE Internal Use Only
YES Check the cable connection between spindle and main PCB. 2-8
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
D YES Proper signals on A, B, C, D of MT1389/L.
NO Focus on ok?
NO
Check connections between MT1389/L and pick-up head.
NO
Check the related circuit on MT1389/L CD-DVDCT.
YES
YES
Proper CD-DVDCT signal on MT1389/L. YES Check CD_DVDCT connection between AM5890 and MT1389/L.
Track On OK?
NO
Proper CD-DVDCT signal on MT1389/L.
YES
NO
Check the related circuit on MT1389/L.
NO
Check the TRACK connection on MT1389/L and motor driver.
NO
Check the tracking control amp circuit on motor driver.
YES Proper TRACK signal on MT1389/L.
YES
TR+ & TR-output properly?
YES Check cable connection on pick-up head.
Disc Playback?
NO
Check RF signal waveform.
YES
E Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-9
LGE Internal Use Only
E YES Normal Audio output when disc playback? YES
NO
PWM IC received correct data stream?
NO
Check connection between IC704 BCK, LRCK, ADATAO.
NO
Check the related circuit of PWM.(Check Audio out Pins 55, 59, 61, 62, 68, 71, 75).
YES Normal PWM IC out?(IC704).
YES TEST END.
LGE Internal Use Only
Check Digital Amp circuit (IC702, IC703).
2-10
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
6. AMP Protection
"PROTECTION" appears on the FLD. YES After unplug power cord, connect again. YES Power on. YES "PROTECTION" appears continuously on the FLD.
NO
OK.
YES Is the IC101 pin54 "LOW" signal(0V)?
NO
Replace IC101.
YES NO Is the Q701 and Q702 normal?
Replace the Q701 and Q702.
YES Replace ST AMP IC(IC702 and IC703)
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-11
LGE Internal Use Only
7. AUDIO µ-COM Circuit(DVD & AMP) Power On. YES Does CD/DVD appear at FLD?
NO
Does Aux, Scart, opt and FM 87.5 appear at FLD.
NO
Does no Disc or Time NO appear at FLD?
Check if DVD an audio micom insert is OK.
Check power part of Main B/D.
Check oscillator o X101.
NO Refer to SMPS.
NO Refer to oscillator circuit.
YES
YES
Check DVD Module.
NO
YES
YES
YES
Does it appear DVD Error at FLD? YES
YES
Check Power.
OK
NO
YES Does Loading appear at FLD?
YES
NO
Check if IC101 Pin5 is high.
NO
Check IC101 reset waveform.
YES Check if IC101 Pin9,36,59 are high(5V).
NO Check 3.3V line.
YES YES
Check SMPS.
Check if IC101 Pin49 is high.
NO Check power section circuit.
YES Replace IC101.
LGE Internal Use Only
2-12
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING 1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL 1) MT1389/L main clock is at 27MHz(X501)
1
1
FIG 1-1
2) MT1389/L reset is high active. Power Cord in
1 2
3 4 3
2
FIG 1-2
4 IC501 Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-13
LGE Internal Use Only
3) Flash R/W enable signal during download(Downloading)
1
2
2
1
FIG 1-4
2. SDRAM CLOCK 1) MT1389/L main clock is at 27MHz(X501) DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V
1
1
FIG 2-1
LGE Internal Use Only
2-14
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
3. TRAY OPEN/CLOSE SIGNAL 1) Tray open/close waveform
2) Tray close waveform
1 1 2 2 3
3
4
4
FIG 3-2
FIG 3-1
3) Tray open waveform
1
1 2 3 4
2
FIG 3-3
3 4
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-15
LGE Internal Use Only
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)
1 2
1
3
4
FIG 4-1
2
3 4
LGE Internal Use Only
2-16
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)
1 2
1 3
FIG 5-1
3 2
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)
1 3
1 2
2 3
FIG 6-1
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-17
LGE Internal Use Only
7. DISC TYPE JUDGEMENT WAVEFORMS
1
2 3
1
FIG 7-1 (DVD)
1
2
2 IC501
3
FIG 7-2 (DVD)
3
IC501 LGE Internal Use Only
2-18
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
1
2
3
1
FIG 7-3 (CD)
1
2
2 3
IC501
FIG 7-4 (CD)
3
IC501 Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-19
LGE Internal Use Only
8. FOCUS ON WAVEFORMS
1 2
1
3 IC501
4
FIG 8-1 (DVD)
1 2 3
2
4
FIG 8-2 (CD)
4 3 LGE Internal Use Only
2-20
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)
1 2
1 3
FIG 9-1
2 3
10. TRACKING CONTROL RELATED SIGNAL(System checking)
1 2 3
1 4 IC501
FIG 10-1(DVD)
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-21
LGE Internal Use Only
1 2 3 4
2
FIG 10-2(CD)
3 4 11. MT1389/L VIDEO OUTPUT WAVEFORMS 1) Full colorbar signal(COMPOSIT)
1 1
FIG 11-1 LGE Internal Use Only
2-22
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2) Y
1 1
IC501
FIG 11-2
12. AUDIO OUTPUT FROM mt1389/L 1) Audio related Signal
1 3
ASDATA3
2
1 2
3 IC501
FIG 12-1
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-23
LGE Internal Use Only
13. DVD & AMP WAVEFORMS 1)
2)
• R703 → TP704
• R720 → TP711
3)
4)
• R704 → TP707 or R717 → TP705
• R709 → TP713
5)
6)
• R707 → TP702
• R701 → TP708
6 5
4 3 2 1
LGE Internal Use Only
2-24
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
INTERNAL BLOCK DIAGRAM OF ICs 1. IC501 MPEG(MT1389L) • PIN CONFIGURATION
FS DACVSSC CVBS DACVDDB DACVDDA G B R AADVSS AKIN2 / GPIO19 / Audio_mute ADVCM / GPIO20 / AKIN1 / GPIO21 / Audio_mute AADVDD APLLVDD APLLCAP ADACVSS2 ADACVSS1 ARF / LFE / GPIO ARS / GPIO AR / GPIO0 AVCM AL / GPIO1 ALS / GPIO ALF / CENTER / GPIO ADACVDD1 ADACVDD2 AVDD18_1 AGND18 RFIP RFIN / OPOUT / RFG / OPINP / RFH / OPINN / 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128
RFA RFB RFC RFD RFE RFF AVDD18_2 AVDD33_1 XTALI XTALO AGND33 V20 V14 REXT MDI1 MDI2 LDO1 LDO2 AVDD33_2 DMO FMO TRAY_OPEN TRAY_CLOSE TRO FOO FG / GPIO2 USB_DP USB_DM VDD33_USB VSS33_USB PAD_VRT VDD18_USB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
MT1389L
96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65
VREF DACVDDC GPIO13 SPDIF / GPIO12 GPIO11 GPIO10 DVDD18 GPIO9 GPIO8 GPIO7 / CKE RA3 RA2 DVDD33 RA1 RA0 RA10 BA1 DVSS18 BA0 RAS# CAS# RWE# RA4 RA5 RA6 RA7 RA8 RA9 DVDD33 RA11 RCLK DQM1
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 RD8 RD9 RD10 RD11 DVSS33 RD12 RD13 RD14 RD15 DQM0 DVDD18 RD7 RD6 RD5 DVDD33 RD4 RD3 RD2 RD1 RD0 IR PRST# ICE UP1_7 / SDA UP1_6 / SCL SF_CK SF_DI SF_DO SF_CS_ GPIO6 GPIO4 GPIO3 / INT#
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-25
LGE Internal Use Only
1. IC501 MPEG(MT1389L) • BLOCK DIAGRAM
DVD PUH Module
Debug Port
CVBS, Y/C Component Video
108MHz TV Encoder
RF Amplifier Video DAC Servo IO
Motor Drive
Servo Processor
Video Processor
Spindle Control
FLASH ROM
Deinterlacer
MPEG-1/2/4 Memory Controller
Audio DSP
JPEG Video Decoder Internal 6ch Audio DACs 6ch Audio Analog outputs
DRAM PCM output
System Parser
Audio Ouptut
CPPM/CPR M DRM
GPIO
System CPU
SDPIF Audio Mic1
32-bit RISC
Audio Mic2 In ternal Audio ADC
IR/VFD
LGE Internal Use Only
Audio DAC
2-26
USB 2.0 High Speed controller
USB 2.0 High / Full Speed Device
MS/SD/MMC Card Controller
MS/SD/MMC Flash Card
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
1. IC501 MPEG(MT1389L) • PIN DESCRIPTION • Abbreviations: SR: Slew Rate PU: Pull Up PD: Pull Down SMT: Schmitt Trigger 4mA~16mA: Output buffer driving strength. Pin
Main
125 126 127 128 1 2 3 4 5 6 7 8 9 10 11 12 13
RFIP RFIN RFG RFH RFA RFB RFC RFD RFE RFF AVDD18_2 AVDD33_1 XTALI XTALO AGND33 V20 V14
14
REXT
15 16 17 18 19 20 21 22 23
MDI1 MDI2 LDO1 LDO2 AVDD33_2 DMO FMO TRAY_OPEN TRAY_CLOSE
24
TRO
25
FOO
26
FG
27 28 29 30 31 32 95 96 97 98 99
USB_DP USB_DM VDD33_USB VSS33_USB PAD_VRT VDD18_USB DACVDDC VREF FS DACVSSC CVBS
Alt.
OPOUT OPINP OPINN
GPIO2
Type Description Analog I nterface (66) Analog Input AC coupled DVD RF signal input RFIP Analog Input AC coupled DVD RF signal input RFIN Analog Input Main beam, RF AC input path Analog Input Main beam, RF AC input path Analog Input RF main beam input A Analog Input RF main beam input B Analog Input RF main beam input C Analog Input RF main beam input D Analog Input RF sub beam input E Analog Input RF sub beam input E Analog power Analog 1.8V power Analog power Analog 3.3V power Input 27MHz crystal input Output 27MHz crystal output Analog Ground Analog Ground Analog output Reference voltage 2.0V Analog output Reference voltage 1.4V Current reference input. It generates reference current for Analog Input RF path. Connect an external 15K resistor to this pin and AVSS Analog Input Laser power monitor input Analog Input Laser power monitor input Analog Output Laser driver output Analog Output Laser driver output Analog Power Analog 3.3V power Analog Output Disk motor control output. PWM output Analog Output Feed motor control. PWM output Analog Output Tray PWM output/Tray open output Analog Output Tray PWM output/Tray close output Tracking servo output. PDM output of tracking servo Analog Output compensator Focus servo output. PDM output of focus servo Analog Output compensator 1) Motor Hall sensor input Analog 2) GPIO Analog Input USB port DPLUS analog pin Analog Input USB port DMINUS analog pin USB Power USB Power pin 3.3V USB Ground USB ground pin Analog Inout USB generating reference current USB Power USB Power pin 1.8V Power Power Analog Bandgap reference voltage Analog Full scale adjustment (suggest to use 560 ohm) Ground Ground pin for video DAC circuitry Analog Analog composite output
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-27
LGE Internal Use Only
Pin 100 101 102 103 104 105 `
Main DACVDDB DACVDDA Y/G B/CB/PB R/CR/PR AADVSS
106
AKIN2
107
ADVCM
108
AKIN1
109 110 111 112 113
AADVDD APLLVDD3 APLLCAP ADACVSS2 ADACVSS1
114
ARF / LFE
GPIO
115
ARS
GPIO
116
AR
117
AV CM
118
AL
GPIO
119
ALS
GPIO
120
ALF /CENTER
GPIO
121 122 123 124
ADACVDD1 ADACVDD2 AVDD18_1 AGND18
54, 90
DVDD18
LGE Internal Use Only
Alt.
Type Power Power Analog Analog Analog Ground
Description 3.3V power pin for video DAC circuitry 3.3V power pin for video DAC circuitry Green, Y, SY, or CVBS Blue, CB/PB, or SC Red, CR/PR, CVBS, or SY Ground pin for 2ch audio ADC circuitry 1) Audio ADC input 2 2) MS_CLK set B 3) MCDATA Analog 4) Audio Mute 5) HSYN/VSYN output 6) C5 7) GPIO 1) 2ch audio ADC reference voltageC Analog 2) C6 3) GPIO 1) Audio ADC input 1 2) MS_D0 set B 3) Audio Mute Analog 4) HSYN/VSYN output 5) C7 6) GPIO Power 3.3V power pin for 2ch audio ADC circuitry Power 3.3V Power pin for audio clock circuitry Analog InOut APLL external capacitance connection Ground Ground pin for audio DAC circuitry Ground Ground pin for audio DAC circuitry 1) Audio DAC sub-woofer channel output 2) While internal audio DAC not used: Analog Output a. ACLK b. GPIO 1) Audio DAC right Surround channel output 2) While internal audio DAC not used: Analog Output a. ABCK b. GPIO 1) Audio DAC right channel output 2) While internal audio DAC not used: Analog Output a. SDATA2 b. GPIO c. RXD2 Analog Audio DAC reference voltage 1) Audio DAC left channel output 2) While internal audio DAC not used: Analog Output a. SDATA1 b. GPIO c. RXD1 1) Audio DAC left Surround channel output 2) While internal audio DAC not used: Analog Output a. ALRCK b. GPIO 1) Audio DAC center channel output 2) While internal audio DAC not used: Analog Output a. ASDATA0 b. GPIO Analog Power 3.3V power pin for audio DAC circuitry Analog Power 3.3V power pin for audio DAC circuitry Analog Power Analog 1.8V power Analog Ground Analog Ground General Power/ Ground (7) Power 1.8V power pin for internal digital circuitry
2-28
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Pin 79 50, 68,84 60
Main DVSS18 DVDD33 DVSS
Alt.
33
GPIO3
INT#
34
GPIO4
35
GPIO6
36
SF_CS_
37
SF_DO
38
SF_DI
39
SF_CK
40
UP1_6
SCL
41
UP1_7
SDA
42
ICE
43
PRST#
44
IR Dram
45
RD0
46
RD1
47
RD2
48
RD3
49
RD4
51
RD5
52
RD6
53
RD7
55
DQM0
56
RD15
57
RD14
58
RD13
Type Description Ground 1.8V Ground pin for internal digital circuitry Power 3.3V power pin for internal digital circuitry Ground 3.3V Ground pin for internal digital circuitry Micro Controller , Flash I nterface and GPIO(12) InOut 1) General purpose IO 3 8mA, SR 2) Microcontroller external interrupt 1 PD, SMT InOut General purpose IO 4 4mA, PD InOut General purpose IO 6 4mA, PD InOut 8mA, SR Serial Flash Chip Select PU, SMT InOut 8mA, SR Serial Flash Dout PD, SMT InOut 8mA, SR Serial Flash Din PU, SMT InOut 8mA, SR Serial Flash Clock PD, SMT InOut 1) Microcontroller port 1-6 8mA, SR 2) I2C clock pin PU, SMT InOut 1) Microcontroller port 1-7 4mA, SR 2) I2C data pin PU, SMT Input Microcontroller ICE mode enable PD, SMT Input Power on reset input, active low PU, SMT Input IR control signal input SMT Interface (37) (Sorted by position) InOut DRAM data 0 4mA InOut DRAM data 1 4mA InOut DRAM data 2 4mA InOut DRAM data 3 4mA InOut DRAM data 4 4mA InOut DRAM data 5 4mA InOut DRAM data 6 4mA InOut DRAM data 7 4mA InOut Data mask 0 4mA, PD InOut DRAM data 15 4mA InOut DRAM data 14 4mA InOut DRAM data 13 4mA
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-29
LGE Internal Use Only
Pin
Main
59
RD12
61
RD11
62
RD10
63
RD9
64
RD8
65
DQM1
66
RCLK
67
RA11
69
RA9
70
RA8
71
RA7
72
RA6
73
RA5
74
RA4
75
RWE#
76
CAS#
77
RAS#
78
BA0
80
BA1
81
RA10
82
RA0
83
RA1
85
RA2
86
RA3
87
GPIO7
Alt.
CKE
Type InOut 4mA InOut 4mA InOut 4mA InOut 4mA InOut 4mA InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD Output 4mA, PD Output 4mA, PD Output 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD
InOut 4mA, PD
Description DRAM data 12 DRAM data 11 DRAM data 10 DRAM data 9 DRAM data 8 Data mask 1 Dram clock DRAM address bit 11 DRAM address 9 DRAM address 8 DRAM address 7 DRAM address 6 DRAM address 5 DRAM address 4 DRAM Write enable, active low DRAM column address strobe, active low DRAM row address strobe, active low DRAM bank address 0 DRAM bank address 1 DRAM address 10 DRAM address 0 DRAM address 1 DRAM address 2 DRAM address 3 1) 2) 3) 4) 5) 6)
GPIO 7 Dram Clock Enable MS_CLK set A Audio Mute HSYN/VSYN input C0
1) 2) 3) 4) 5)
GPIO8 MS_BS set A SD_CLK set A ASDATA2 ACLK
GPIO (6)
88
GPIO8
LGE Internal Use Only
InOut 4mA, PD
2-30
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Pin
Main
Alt.
89
GPIO9
InOut 4mA, PD
91
GPIO10
InOut 4mA, PD
92
GPIO11
InOut 4mA, PD
93
SPDIF
94
GPIO13
GPIO12
Type
InOut 2mA, PD InOut 4mA, PD
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Description 6) Audio Mute 7) HSYN/VSYN input 8) C1 1) GPIO9 2) MS_D0 set A 3) SD_CMD set A 4) ASDATA1 5) ABCK 6) C2 7) RXD1 1) GPIO10 2) SD_CLK set B 3) SD_D0 set A 4) ASDATA0 5) ALRCK 6) HSYN/VSYN output 7) C3 8) TXD1 1) GPIO11 2) SD_CMD set B 3) MS_BS set B 4) Audio Mute 5) HSYN/VSYN output 6) C4 1) SPDIF output 2) GPIO12 1) GPIO13 2) SD_D0 set B 3) ALRCK 4) Audio Mute 5) YUVCLK
2-31
LGE Internal Use Only
2. IC401 MOTOR DRIVER • PIN CONFIGURATION
• BLOCK DIAGRAM
LGE Internal Use Only
2-32
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
1. IC501 MPEG(MT1389L) • PIN DESCRIPTION
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-33
LGE Internal Use Only
3. IC101 MICOM1389L)
P31
P30
VSS3
VDD3
PC7/DBGP2
PC6DBGP1
PC5/DBGP0
PC4
PC3
PC2
PC1
PC0
P86/AN6
P85/AN5
P84/AN4
P83/AN3
• PIN CONFIGURATION
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 P70/INT0/T0LCP/AN8
49
32
P32/UTX1
P71/INT1/T0HCP/AN9
50
31
P33/URX1
P72/INT2/T0IN/NKIN
51
30
P34/UTX2
P73/INT3/T0IN
52
29
P35/URX2
RES
53
28
P36
XT1/AN10
54
27
P37
XT2/AN11
55
26
P27/INT5/T1IN
VSS1
56
25
P26/INT5/T1IN
CF1
57
24
P25/INT5/T1IN
CF2
58
23
P24/INT5/T1IN/INT7
VDD1
59
22
P23INT4/T1IN
P80/AN0
60
21
P22/INT4/T1IN
P81/AN1
61
20
P21/INT4/T1IN
P82/AN2
62
19
P20/INT4/T1IN/INT6
63
18
P07/T7O
64
17
P06/T6O
LGE Internal Use Only
8
9 10 11 12 13 14 15 16
P13/SO1
P14/SI1/SB1
P15/SCK1
P16/T1PWML
P17/T1PWMH/BUZ
PWM2
PWM3
VDD2
2-34
P05/CKO
7
P04
6
P03
5
P02
4
P01
3
P00
2
VSS2
1 P12/SCK0
P10/SO0 P11/SI0/SB0
LC87F5M64A
Top view
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
• BLOCK DIAGRAM
Interrupt control
IR
Standby control
ROM correct
CF
X’tal
Flash ROM Clock generator
RC
PLA
MRC PC SIO0
Bus interface
SIO1
Port 0
ACC
Timer 0
Port 1
B register
Timer 1
Port 2
C register
Timer 4
Port 7 ALU
Timer 5
Port 8
Timer 6
ADC
PSW
Timer 7
INT0 to INT7 Noise filter
RAR
Base timer
Port 3
RAM
PWM2/3
Port C
Stack pointer
UART1
Watchdog timer
UART2
On-chip Debugger
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-35
LGE Internal Use Only
3. IC101 MICOM • PIN DESCRIPTION Pin Name
I/O
Description
Option
VSS1, VSS2 VSS3
-
- Power supply pin
No
VDD1, VDD2 VDD3
-
+ Power supply pin
No
• 8-bit I/O port
Yes
Port 0
I/O
• I/O specifiable in 4-bit units
P00 to P07
• Pull-up resistor can be turned on and off in 4-bit units • HOLD release input • Port 0 interrupt input • Shared Pins P05 : Clock output (system clock / can selected from sub clock) P06 : Timer 6 toggle output P07 : Timer 7 toggle output Port 1
I/O
Yes
• 8-bit I/O port • I/O specifiable in 1-bit units
P10 to P17
• Pull-up resistor can be turned on and off in 1-bit units • Pin functions P10 : SIO0 data output P11 : SIO0 data input/bus I/O P12 : SIO0 clock I/O P13 : SIO1 data output P14 : SIO1 data input/bus I/O P15 : SIO1 clock I/O P16 : Timer 1 PWML output P17 : Timer 1 PWMH output/beeper output Port 2 P20 to P27
I/O
Yes
• 8-bit I/O port • I/O specifiable in 1-bit units • Pull-up resistor can be turned on and off in 1-bit units • Other functions P20: INT4 input/HOLD reset input/timer 1 event input/timer 0L capture input/ timer 0H capture input/INT6 input/timer 0L capture 1 input P21 to P23 : INT4 input/HOLD reset input/timer 1 event input/timer 0L capture input/ timer 0H capture input P24: INT5 input/HOLD reset input/timer 1 event input/timer 0L capture input/ timer 0H capture input/INT7 input/timer 0H capture 1 input P25 to P27: INT5 input/HOLD reset input/timer 1 event input/timer 0L capture input/ timer 0H capture input • Interrupt acknowledge type
LGE Internal Use Only
Rising
Falling
INT4
enable
enable
INT5
enable
enable
INT6
enable
INT7
enable
Rising/
H level
L level
enable
disable
disable
enable
disable
disable
enable
enable
disable
disable
enable
enable
disable
disable
2-36
Falling
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Pin Name Port 7
I/O I/O
Description
Option
• 4-bit I/O port
No
• I/O specifiable in 1-bit units
P70 to P73
• Pull-up resistor can be turned on and off in 1-bit units • Shared pins P70 : INT0 input/HOLD reset input/timer 0L capture input/watchdog timer output P71 : INT1 input/HOLD reset input/timer 0H capture input P72 : INT2 input/HOLD reset input/timer 0 event input/timer 0L capture input/ high speed clock counter input P73 : INT3 input (with noise filter)/timer 0 event input/timer 0H capture input AD converter input port: AN8 (P70), AN9 (P71) • Interrupt acknowledge type
Port 8
I/O
Rising
Falling
INT0
enable
enable
INT1
enable
enable
INT2
enable
INT3
enable
Rising/
H level
L level
disable
enable
enable
disable
enable
enable
enable
enable
disable
disable
enable
enable
disable
disable
Falling
No
• 7-bit I/O port • I/O specifiable in 1-bit units
P80 to P86
• Shared pins AD converter input port : AN0 (P80) to AN6 (P86) PWM2
I/O
PWM3 Port 3
No
• PWM2 and PWM3 output ports • General-purpose I/O available
I/O
Yes
• 8-bit I/O port • I/O specifiable in 1-bit units
P30 to P37
• Pull-up resistor can be turned on and off in 1-bit units • Pin functions P32: UART1 transmit P33: UART1 receive P34: UART2 transmit P35: UART2 receive Port C
I/O
Yes
• 8-bit I/O port • I/O specifiable in 1-bit units
PC0 to PC7
• Pull-up resistor can be turned on and off in 1-bit units • Pin functions PC5 to PC7: On-chip Debugger RES
Input
Reset pin
No
XT1
Input
• 32.768kHz crystal oscillator input pin
No
• Shared pins General-purpose input port AD converter input port : AN10 Must be connected to VDD1 if not to be used. XT2
I/O
• 32.768kHz crystal oscillator output pin
No
• Shared pins General-purpose I/O port AD converter input port : AN11 Must be set for oscillation and kept open if not to be used. CF1
Input
Ceramic resonator input pin
No
CF2
Output
Ceramic resonator output pin
No
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-37
LGE Internal Use Only
4. IC201 ADC(CS5345)
TSTI
NC
NC
NC
SDOUT
SCLK
LRCK
MCLK
DGND
VD
INT
OVFL
• PIN CONFIGURATION
48 47 46 45 44 43 42 41 40 39 38 37 SDA/CDOUT
1
36
VLS
SCL/CCLK
2
35
TSTO
AD0/CS
3
34
NC
AD1/CDIN
4
33
NC
VLC
5
32
AGND
RESET
6
31
AGND
AIN3A
7
30
VA
AIN3B
8
29
PGAOUTB
AIN2A
9
28
PGAOUTA
AIN2B
10
27
AIN6B
AIN1A
11
26
AIN6A
AIN1B
12
25
MICBIAS
CS5345
LGE Internal Use Only
2-38
AIN5B
AIN5A
AIN4B/MICIN2
AIN4A/MICIN1
TSTO
FILT+
TSTO
VQ
AFILTB
AFILTA
VA
AGND
13 14 15 16 17 18 19 20 21 22 23 24
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
4. IC201 ADC(CS5345) • BLOCK DIAGRAM
+3.3V to +5V
10 µF
0.1 µF
0.1 µF
VD +1.8V to +5V
0.1 µF
0.1 µF
+3.3V to +5V
10 µF
VA
VA
3.3 µF
PGAOUTA
VLS
3.3 µF
PGAOUTB
MCLK SCLK
Digital Audio Capture
AIN1A 1800 pF *
LRCK SDOUT AIN1B INT
1800 pF
*
AIN2A
OVFL
1800 pF *
Left Analog Input 1
10 µF 100
100 k
10 µF
100 k
100
Right Analog Input 1 Left Analog Input 2
10 µF 100
100 k
10 µF
100 k
RESET MicroController
SCL/CCLK
AIN2B
1800 pF
*
100
Right Analog Input 2
SDA/CDOUT AIN3A
AD1/CDIN
1800 pF *
AD0/CS 2k
AIN3B
2k
See Note 1
+1.8V to +5V
VLC
1800 pF *
AIN4B/MICIN2
1800 pF
*
AIN5A
NC NC NC NC NC
Note 2 The value of RL is dictated by the microphone carteridge.
*
AIN4A/MICIN1
0.1 µF
Note 1: Resistors are required for IC control port operation
1800 pF
1800 pF *
AIN5B
1800 pF
*
AINA
TSTI TSTO TSTO TSTO
1800 pF *
AIN6B
1800 pF
*
10 µF
0.1 µF
47 µF
AGND AGND
0.1 µF
AFILTA AFILTB
AGND DGND
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-39
100 k
10 µF
100 k
100
Right Analog Input 3 Left Analog Input 4
10 µF 100
100 k
10 µF
100 k
100
Right Analog Input 4 Left Analog Input 5
10 µF 100
100 k
10 µF
100 k
100
Right Analog Input 5 Left Analog Input ;
10 µF 100
100 k
10 µF
100 k
100
Right Analog Input 6
See Note 2
MICBIAS VQ FILT+
Left Analog Input 3
10 µF 100
47 µF *
RL
* 2.2nF 2.2nF
* Capacitors must be C0G or equivalent
LGE Internal Use Only
• PIN DESCRIPTION Pin Name
#
Pin Description
SDA/CDOUT
1
Serial ControlData (Input/Output) - SDA is a data I/O in IC ® Mode. CDOUT is the output data line for the control port interface in SPITM Mode.
SCL/CCLK
2
Serial Control Port Clock (Input) - Serial clock for the serial control port.
AD0/CS
3
Address Bit 0 (IC) / Co ntrol Port Chip Select (SPI) (Input) - AD0 is a chip address pin in IC Mode; CS is the chip-select signal for SPI format.
AD1/CDIN
4
Address Bit 1 (IC) / Ser ial Control Data Input (SPI) (Input) - AD1 is a chip address pin in IC Mode; CDIN is the input data line for the control port interface in SPI Mode.
VLC
5
ControlPort Power (Input) - Determines the required signal level for the control port interface. Refer to the Recommended Operating Conditions for appropriate voltages.
RESET
6
Reset (Input) - The device enters a low-power mode when this pin is driven low.
AIN3A AIN3B
7 8
Stereo Analog Input 3 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.
AIN2A AIN2B
9 10
Stereo Analog Input 2 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.
AIN1A AIN1B
11 12
Stereo Analog Input 1 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.
AGND
13
Analog Ground (Input) - Ground reference for the internal analog section.
VA
14
Analog Power (Input) - Positive power for the internal analog section.
AFILTA
15
Antialias Filter Connection (Output) - Antialias filter connection for the channel A ADC input.
AFILTB
16
Antialias Filter Connection (Output) - Antialias filter connection for the channel B ADC input.
VQ
17
Quiescent Voltage (Output) - Filter connection for the internal quiescent reference voltage.
TSTO
18
Test Pin (Output) - This pin must be left unconnected.
FILT+
19
Positive Voltage Reference (Output) - Positive reference voltage for the internal sampling circuits.
TSTO
20
Test Pin - This pin must be left unconnected.
AIN4A/MICIN1 AIN4B/MICIN2
21 22
Stereo Analog Input 4 / MicrophoneInput 1 & 2 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.
AIN5A AIN5B
23 24
Stereo Analog Input 5 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.
MICBIAS
25
MicrophoneBias Supply (Output) - Low-noise bias supply for external microphone. Electrical characteristics are specified in the DC Electrical Characteristics specification table.
AIN6A AIN6B
26 27
Stereo Analog Input 6 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.
PGAOUTA PGAOUTB
28 29
PGA Analog AudioOutput(Output) - Either an analog output from the PGA block or high impedance.
VA
30
Analog Power (Input) - Positive power for the internal analog section.
AGND
31 32
Analog Ground (Input) - Ground reference for the internal analog section.
NC
33 34
No Connect - These pins are not connected internally and should be tied to ground to minimize any potential coupling effects.
TSTO
35
Test Pin (Output) - This pin must be left unconnected.
VLS
36
Serial Audio Interface Power (Input) - Determines the required signal level for the serial audio interface. Refer to the Recommended Operating Conditions for appropriate voltages.
TSTI
37
Test Pin (Input) - This pin must be connected to ground.
NC
38, 39, 40
No Connect - These pins are not connected internally and should be tied to ground to minimize any potential coupling effects.
SDOUT
41
Serial Audio Data Output (Output) - Output for two’s complement serial audio data.
SCLK
42
Serial Clock (Input/Output) - Serial clock for the serial audio interface.
LRCK
43
Left Right Clock (Input/Output) - Determines which channel, Left or Right, is currently active on the serial audio data line.
MCLK
44
Master Clock (Input/Output) - Clock source for the ADC’s delta-sigma modulators.
DGND
45
Digital Ground (Input) - Ground reference for the internal digital section.
VD
46
Digital Power (Input) - Positive power for the internal digital section.
INT
47
Interrupt (Output) - Indicates an interrupt condition has occurred.
OVFL
48
Overflow (Output) - Indicates an ADC overflow condition is present.
LGE Internal Use Only
2-40
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
5. IC704 PWM
PWM3_M
IO_VSS
PWM2_P
PWM2_M
53
52
51
PWM3_P
54
PWM4_M 58
55
PWM4_P 59
IO_VSS
IO_VSS 60
IO_VDD
PWM5_M 61
56
PWM5_P 62
57
IO_VSS
DVSS 63
PWM6_P 68
IO_VDD
IO_VSS 69
64
PWM7_M 70
65
PWM7_P 71
PWM6_M
IO_VDD 72
DVDD
IO_VSS 73
66
PWM8_M 74
67
PWM8_P 75
• PIN CONFIGURATION
OVERLOAD
76
50
IO_VSS
EPD_ENA
77
49
PWM1_P
SO/SDA
78
48
PWM1_M
SCK/SCL
79
47
IO_VDD
DVDD
80
46
PWM_HP_L_P
DVSS
81
45
PWM_HP_L_M
SI/I2C_AD0
82
44
IO_VSS
/CS/I2C_AD2
83
43
DVSS
SPI/I2C
84
42
DVDD
IO_VSS
85
41
PWM_HP_R_P
XIN
86
40
PWM_HP_R_M
XOUT
87
39
IO_VDD
DMIX_LRCK
88
38
IO_VSS
DMIX_BCK
89
37
PWM_SWL_P
DMIX_SDOUT
90
36
PWM_SWL_M
DVDD
91
35
DVSS
DVSS
92
34
DVDD
DMIX_MCLK
93
33
MIC_SDIN
IO_VDD
94
32
MIC_LRCK
IO_VSS
95
31
MIC_BCK
/RESET
96
30
MIC_MCLK
TEST_MODE1
97
29
IO_VDD
TEST_MODE2
98
28
IO_VSS
SCAN_ENA
99
27
EXT_MUTE
100
26
SSDIN3
14
15
16
17
18
19
20
21
22
23
24
25
DVSS
MSDIN0
MSDIN1
MSDIN2
MSDIN3
SBCK
SLRCK
IO_VSS
IO_VDD
SSDIN0
SSDIN1
SSDIN2
9 IO_VSS
13
8 PLL_AVSS
DVDD
7 IO_VSS
12
6 PLL_AVDD
11
5 IO_VSS
MBCK
4 IO_VDD
MLRCK
3 PLL_DVDD
10
2
IO_VDD
1 IO_VSS
PLL_DVSS
TEST_MODE3
PULSUS
• BLOCK DIAGRAM
Serial Audio Output interface
Down Mixer
Automatic Gain Limiter
Input Mapper
PWM3_P/M PWM4_P/M PWM5_P/M PWM6_P/M PWM7_P/M
Internal Reset
PWM8_P/M PWM_HP_L_P/M PWM_HP_R_P/M
Reset & Power Down
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
POP NR
2-41
EPD_ENA OVERLOAD
IO_VSS
IO_VDD
DVSS
Power Supply
PLL
DVDD
Crystal Oscillator
PWM_SWL_P/M
PLL_AVSS
Internal Controls
XOUT
Host Interface (I2C, SPI)
XI N
EXT_MUTE
Trim Volume
Main Volume
PWM Modulator Internal Clock
DMIX_SDOUT
PWM2_P/M
Mic. Input Processor
SPI/I2C SO/SDA SCK/SCL SI/I2C_AD0 /CS/I2C_AD2
Bass Manager
PLL_AVDD
MIC_BCK MIC_LRCK MIC_SDIN
EQ
/RESET
MIC_MCLK
Mixer
DMIX_MCLK OLRCK OBCK
PWM1_P/M
Output Mapper
Sample Rate Converter
Serial Audio Output interface
PLL_DVSS
SBCK SLRCK SSDIN[0:3]
Input & Output MUX
PLL_DVDD
MBCK MLRCK MSDIN[0:3]
LGE Internal Use Only
5. IC704 PWM • PIN DESCRIPTION Name
Pin NO.
Type
Description Power and Ground
PLL_AVDD
6
Analog Power
PLL analog power supply.
PLL_AVSS
8
Analog Ground
PLL analog ground.
PLL_DVDD
3
PLL Power
PLL digital power supply.
PLL_DVSS
2
PLL Ground
PLL digital ground.
DVDD
13, 34, 42, 66, 80, 91
Power
Core power supply.
DVSS
14, 35, 43, 63, 81, 92
Ground
Core digital ground.
IO_VDD
4, 10, 22, 29, 39, 47, 56, 65, 72, 94
Power
I/O power supply. 3.3V Digital power supply.
IO_VSS
1, 5, 7, 9, 21, 28, 38, 44, 50, 53, 57, 60, 64, 69, 73, 85, 95
Ground
I/O digital ground.
Reset and Clock /RESET
96
I
H/W reset signal. Active Low Schmitt-Trigger input. The Schmitt-Trigger input allows a slowly rising input to reset the chip reliably. The RESET signal must be asserted ‘Low’ during power up. De-assert ‘High’ for normal operation.
XIN
86
Analog
Crystal Oscillator input pin.
XOUT
87
Analog
Crystal Oscillator output pin.
PCM Audio Input/Output Interface MBCK
11
I/O
PCM bit clock input/output of main 8-channel audio. User can select the master/slave mode of this signal. Schmitt-Trigger input.
MLRCK
12
I/O
PCM Word clock (left-right clock) input/output of main 8-channel audio. User can select the master/slave mode of this signal. Schmitt-Trigger input.
MSDIN [3:0]
15, 16, 17, 18
I
SBCK
19
I/O
SLRCK
20
I/O
SSDIN [3:0]
23, 24, 25, 26
I/O
LGE Internal Use Only
PCM serial data input of main 8-channel audio. Schmitt-Trigger input. PCM bit clock input/output of 8-channel audio. User can select the master/slave mode of this signal. Schmitt-Trigger input. PCM word clock (left-right clock) input/output of sub 8-channel audio. User can select the master/slave mode of this signal. Schmitt-Trigger input. PCM serial data input of sub-channel audio. User can set this sub-channel data input pins to PCM serial data output pins. See the Control Register Description part. Schmitt-Trigger input
2-42
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
MIC_MCLK
30
O
Main clock for external microphone input A/DC. Clock frequency can be selected between 6.144MHz, 12.288MHz, and 24.576MHz.
MIC_BCK
31
I/O
PCM bit clock input/output of external microphone. Bit clock frequency is 3.072MHz (48kHz x 64, fixed)
MIC_LRCK
32
I/O
PCM Word clock (left-right clock) input/output of external microphone. Word clock rate is 48kHz (fixed).
MIC_SDIN
33
I
PCM serial data input of external microphone. Schmitt-Trigger input.
DMIX_MCLK
93
O
Main clock for external down-mix line output D/AC.
DMIX_BCK
89
O
PCM bit clock output of down-mix signal. Bit clock frequency is 6.144MHz (96kHz x 64, fixed)
DMIX_LRCK
88
O
PCM Word clock (left-right clock) output of down-mix signal. Word clock rate is 96kHz (fixed).
DMIX_SDOUT
90
O
PCM serial data output of down-mix signal.
PWM1_P
49
O
Positive PWM output of channel 1.
PWM1_M
48
O
Negative PWM output of channel 1.
PWM2_P
52
O
Positive PWM output of channel 2.
PWM2_M
51
O
Negative PWM output of channel 2.
PWM3_P
55
O
Positive PWM output of channel 3.
PWM3_M
54
O
Negative PWM output of channel 3.
PWM Audio Output
PWM4_P
59
O
Positive PWM output of channel 4.
PWM4_M
58
O
Negative PWM output of channel 4.
PWM5_P
62
O
Positive PWM output of channel 5.
PWM5_M
61
O
Negative PWM output of channel 5.
PWM6_P
68
O
Positive PWM output of channel 6.
PWM6_M
67
O
Negative PWM output of channel 6.
PWM7_P
71
O
Positive PWM output of channel 7.
PWM7_M
70
O
Negative PWM output of channel 7.
PWM8_P
75
O
Positive PWM output of channel 8.
PWM8_M
74
O
Negative PWM output of channel 8.
PWM_HP_L_P
46
O
Positive PWM output of headphone left channel.
PWM_HP_L_M
45
O
Negative PWM output of headphone left channel.
PWM_HP_R_P
41
O
Positive PWM output of headphone right channel.
PWM_HP_R_M
40
O
Negative PWM output of headphone right channel.
PWM_SWL_P
37
O
Positive PWM output of subwoofer line output.
PWM_SWL_M
36
O
Negative PWM output of subwoofer line output.
SPI/I2C
84
System Control Interface I
Host interface mode (SPI or I2C) selector. Assert ‘HIGH’ for SPI mode. De-assert ‘LOW’ for I2C mode. Internal pull-down resistor.
SO/SDA
78
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
I/O
SO for SPI mode or SDA for I2C mode.
2-43
LGE Internal Use Only
SCK/SCL
79
I
SCK for SPI mode or SCL for I2C mode. Schmitt-Trigger input.
SI/I2C_AD0
82
I
SI for SPI mode or Slave Address 0 for I2C mode. Schmitt-Trigger input. Internal pull-down resistor.
/CS/I2C_AD2
83
I
Chip selector (CS) for SPI mode or Slave Address 2 for I2C mode. Schmitt-Trigger input. Internal pull-down resistor.
Special Control Interface EXT_MUTE
27
I
OVERLOAD
76
I
EPD_ENA
77
O
External mute control input. Active High. Assert ‘HIGH’ to mute audio output. Internal pull-down resistor. Power stage overload indication input. Polarity is programmable. Schmitt-Trigger input. When OVERLOAD is asserted, all PWM audio outputs go to “LOW”. That shutdown process is programmable. Internal pull-down resistor. External amplifier power device enable output. Active High. Test Mode
TEST_MODE1
97
I
Test mode selection pin 1. In normal operation, it should be “LOW” or not connected. Internal pull-down resistor.
TEST_MODE2
98
I
Test mode selection pin 2. In normal operation, it should be “LOW” or not connected. Internal pull-down resistor.
SCAN_ENA
99
I
Scan enable. Active High. In normal operation, it should be “LOW” or not connected. Internal pull-down resistor.
TEST_MODE3
100
I
Test mode selection pin 3. In normal operation, it should be “LOW” or not connected. Internal pull-down resistor.
All inputs and bi-directional inputs are 5 Volt tolerant. The corresponding pins can be connected to the buses that can swing between 0V and 5V. The output-only pins are not 5V tolerant and the buses they are connected to can swing only between 0V and 3.3V.
LGE Internal Use Only
2-44
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
WIRING DIAGRAM
CABLE1
PN202
2007. 11. 30
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-45
2-46
LGE Internal Use Only
OVERALL BLOCK DIAGRAM
2007. 11. 30
LGE Internal Use Only
2-47
2-48
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
CIRCUIT DIAGRAMS 1. SMPS(POWER) CIRCUIT DIAGRAM IMPORTANT SAFETY NOTICE WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
12
COMPONENTS ARE SHADED ON THE SCHEMATIC NOTE : 1. Shaded( ) parts are critical for safety. Replace only FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFwith specified part number. 2. Voltages are DC-measured with a digital voltmeter FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode. PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.
11
10
9
8
7
6
5
4
3
2
1
A
B
NOTES)
Symbol denotes DC chassis ground.
NOTE) NOTE) NOTE) NOTE)
Warning Parts that are shaded are critical With respect to risk of fire or electricial shock.
C
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
D
E
2007. 11. 30 F
G
H
I
2-49
J
K
L
2-50
M
N
O
P
Q
R
S
T
LGE Internal Use Only
2. MPEG CIRCUIT DIAGRAM
12
11
10
9
8
7
6
5
4
3
2
1
2007. 11. 30 A
LGE Internal Use Only
B
C
D
E
F
G
H
I
2-51
J
K
L
2-52
M
N
O
P
Q
R
S
T
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
3. SERVO CIRCUIT DIAGRAM
12
11
10
9
8
7
6
5
4
3
2
1
2007. 11. 30 A
B
C
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
D
E
F
G
H
I
2-53
J
K
L
2-54
M
N
O
P
Q
R
S
T
LGE Internal Use Only
4. MICOM CIRCUIT DIAGRAM
12
11
10
9
8
7
6
5
4
3
2
1
2007. 11. 30 A
LGE Internal Use Only
B
C
D
E
F
G
H
I
2-55
J
K
L
2-56
M
N
O
P
Q
R
S
T
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
5. I/O CIRCUIT DIAGRAM
12
11
10
9
8
7
6
5
4
3
2
1
2007. 11. 30 A
B
C
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
D
E
F
G
H
I
2-57
J
K
L
2-58
M
N
O
P
Q
R
S
T
LGE Internal Use Only
6. AMP CIRCUIT DIAGRAM
12
11
10
9
8
7
6
5
4
3
2
1
2007. 11. 30 A
LGE Internal Use Only
B
C
D
E
F
G
H
I
2-59
J
K
L
2-60
M
N
O
P
Q
R
S
T
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
7. MIC CIRCUIT DIAGRAM
12
11
10
9
8
7
6
5
4
3
2
1
2007. 11. 30 A
B
C
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
D
E
F
G
H
I
2-61
J
K
L
2-62
M
N
O
P
Q
R
S
T
LGE Internal Use Only
8. FRONT CIRCUIT DIAGRAM
12
11
10
9
8
7
6
5
4
3
2
1
2007. 11. 30 A
LGE Internal Use Only
B
C
D
E
F
G
H
I
2-63
J
K
L
2-64
M
N
O
P
Q
R
S
T
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
9. PWR KEY CIRCUIT DIAGRAM
12
11
10
9
8
7
6
5
4
3
2
1
2007. 11. 30 A
B
C
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
D
E
F
G
H
I
2-65
J
K
L
2-66
M
N
O
P
Q
R
S
T
LGE Internal Use Only
10. MIC & USB & PTB CIRCUIT DIAGRAM
12
11
10
9
8
7
6
5
4
3
2
1
2007. 11. 30 A
LGE Internal Use Only
B
C
D
E
F
G
H
I
2-67
J
K
L
2-68
M
N
O
P
Q
R
S
T
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
PRINTED CIRCUIT BOARD DIAGRAMS 1. MAIN P.C. BOARD DIAGRAM ( TOP VIEW )
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-69
2-70
LGE Internal Use Only
MAIN P.C. BOARD DIAGRAM ( BOTTOM VIEW )
LGE Internal Use Only
2-71
2-72
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2. SMPS P.C. BOARD DIAGRAM
NOTE: Warning Parts that are shaded are critical With respect to risk of fire or electrical shock.
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2-73
2-74
LGE Internal Use Only
3. TIMER P.C BOARD DIAGRAM (LH-T3039)
TIMER P.C BOARD DIAGRAM (LH-T3530)
4. KEY P.C. BOARD DIAGRAM (LH-T3039)
KEY P.C. BOARD DIAGRAM (LH-T3530)
5. FRONT JACK P.C. BOARD DIAGRAM
LGE Internal Use Only
2-75
2-76
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
SECTION 3. EXPLODED VIEWS NOTES) THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
462
• CABINET AND MAIN FRAME SECTION 463 A
250 B
283
A
A50
B
463
463
463 A43 C
462 PN302
CABLE1 A47
MA E
SM D
PS
D
PN202
IN
C
300 465
467
A46 465 E
275
279
FR A41
ON
T
A44
JA
CK
262
261 260
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-1
3-2
261
LGE Internal Use Only
• DECK MECHANISM EXPLODED VIEW(DP-12TV)
001 002
A02
A01
003
439 018 013 014
020 017
435 016 015B 015 015A
440 026
010
442 012A 012
A03 037 019
LGE Internal Use Only
012
442
3-3
3-4
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
• PACKING ACCESSORY SECTION
832 KARAOKE DISC
818
827 MICRO PHONE
PORTABLE IN CABLE
824 AM LOOP ANTENNA
811 RCA CABLE VIDEO(1WAY)
825 FM WIRE ANTENNA
808 BATTERY
801
900 REMOTE CONTROL
OWNER'S MANUAL
804 BAG 803 PACKING, CASING 803 PACKING, CASING
802 BOX
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-5
LGE Internal Use Only
• SPEAKER SECTION 1. SATELLITE SPEAKER(SH33SU-S)
A80 A81
F.L SPK F.R SPK
A82
CENTER SPK
A83
R.L SPK
A84
R.R SPK
853
852
WIRE80
F.L SPK
WIRE81
F.R SPK
WIRE82
CENTER SPK
WIRE83
R.L SPK
WIRE84
R.R SPK
851
850
LGE Internal Use Only
3-6
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
2. PASSIVE SUBWOOFER(SH33SU-W)
A90
952
WIRE90
956
950
954 951
955
953
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-7
LGE Internal Use Only
3. SATELLITE SPEAKER(SH33SD-S)
A80 A81
F.L SPK F.R SPK
A82
CENTER SPK
A83
R.L SPK
A84
R.R SPK
853
WIRE80
852 851
F.L SPK
WIRE81
F.R SPK
WIRE82
CENTER SPK
WIRE83
R.L SPK
WIRE84
R.R SPK
850
LGE Internal Use Only
3-8
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
4. PASSIVE SUBWOOFER(SH33SD-W)
A90
952
WIRE90
956
950
954 951
955
953
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
3-9
LGE Internal Use Only
LGE Internal Use Only
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
SECTION 4. MECHANISM (DP-12TV) [CONTENTS] DECK MECHANISM PARTS LOCATIONS • Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 • Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 • Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
DECK MECHANISM DISASSEMBLY 1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1-1-1. Plate Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 3. Base Assembly Sled 3-1. Gear Feed . . . . . . 3-2. Gear Middle . . . . . 3-3. Gear Rack . . . . . .
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. 4-4 . 4-4 . 4-4 . 4-4
4. Rubber Rear . . . . . . . . . . . 5. Frame Assembly Up/Down 6. Belt Loading . . . . . . . . . . . 7. Gear Pulley . . . . . . . . . . . . 8. Gear Loading . . . . . . . . . . 9. Guide Up/Down . . . . . . . . 10. PWB Assembly Loading 11. Base Main . . . . . . . . . . . .
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. 4-4 . 4-5 . 4-5 . 4-5 . 4-5 . 4-5 . 4-5 . 4-5
EXPLODED VIEW 1. DECK MECHANISM EXPLODED VIEW (DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
4-1
LGE Internal Use Only
DECK MECHANISM PARTS LOCATIONS • Top View
Procedure Parts
Fixing Type
Starting No.
1
Disass Figembly ure
1
Main Base
4-1
2
Clamp Assembly
4-1
Disc 1, 2
3
Plate Clamp
4-1
1, 2, 3
4
Magnet Clamp
4-1
1, 2, 3, 4
5
Clamp Upper
4-1
1
6
Tray Disc
4-2
1, 6
7
Base Assembly Sled
4-3 4 Screws,
1, 2, 6
8
Gear Feed
1 Connector
4-3
1 Locking Tabs 1, 2, 6, 8
9
4-3
Gear Middle
• Top View(without Tray Disc) 1, 2, 6, 8,
10 Gear Rack
1 Screw
4-3
1 Screw
Bottom 4-4
9 1, 2, 7
11 Rubber Rear
1, 2, 7
12 Frame Assembly
1, 2
13 Belt Loading
1, 2 ,13
14 Gear Pulley
4-3
Up/Down
1, 2, 13, 14 15 Gear Loading 1, 2, 7, 12, 13,
16 Guide Up/Down
14
17 PWB Assembly
1, 2, 13
Loading
1 Locking Tab
4-4 4-4
1 Locking Tab
4-4
1 Locking Tab
Bottom 4-4
4-4
1 Hook 2Screw
1, 2, 7, 12, 13, 18 Base Main
2 Locking Tabs
4-4
14, 15, 16, 17
• Bottom View
Note When reassembling, perform the procedure in reverse order. The “Bottom” on Disassembly column of above Table indicates the part should be disassembled at the Bottom side. LGE Internal Use Only
4-2
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
DECK MECHANISM DISASSEMBLY
TRAY DISC MAIN BASE DISC CLAMP ASSEMBLY PLATE CLAMP MAGNET CLAMP CLAMP UPPER
(Fig. A)
BASE MAIN
HOLDER
LEVER BASE MAIN BASE MAIN BOTTOM SIDE VIEW
Fig. 4-1
Fig. 4-2
1. Main Base (Fig. 4-1)
2. Tray Disc (Fig. 4-2)
1-1. Clamp Assembly Disc 1) Place the Clamp Assembly Disc as Fig. (A) 2) Lift up the Clamp Assembly Disc in direction of arrow(A). 3) Separate the Clamp Assembly Disc from the Holder Clamp. 1-1-1. Plate Clamp 1) Turn the Plate Clamp to counterclockwise direction and then lift up the Plate Clamp. 1-1-2. Magnet Clamp 1-1-3. Clamp Upper
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
4-3
1) Insert and push a Driver in the emergency eject hole(A) at the right side, or put the Driver on the Lever(B) of the Gear Emergency and pull the Lever(B) in direction of arrow so that the Tray Disc is ejected about 15~20mm. 2) Pull the Tray Disc until it is separated from the Base Main completely.
LGE Internal Use Only
RUBBER DAMPER Distinguish upper and lower sides (Assemble with care)
RUBBER DAMPER Distinguish upper and lower sides (Assemble with care)
RUBBER DAMPER
BASE PU
(S2) (S2)
RUBBER DAMPER
GENERAL PICK UP ASSEMBLY GEAR RACK SPINDLE MOTOR ASSEMBLY
Fig. 4-3
3-3. Gear Rack
3. Base Assembly Sled (Fig. 4-3) 1) Release 4 Screw(S2). 2) Disconnect the FFC Connector(C1)
3-1. Gear Feed 3-2. Gear Middle
LGE Internal Use Only
1) Release the Scerw(S3)
4. Rubber Rear (Fig. 4-3)
4-4
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
GUIDE UP/DOWN GEAR LOADING
GEAR PULLEY
SCREW INSERTION TORGUE CONTROL (800gf DOWN)
(L6) (L6) BASE MAIN
(L4)
BELT LOADING (H1) (C2)
PWB ASSEMBLY LOADING (S5)
(S4)
BASE MAIN (S4) (A)
(A)
GUIDE UP/DOWN
(A)
(B)
(L5)
UP/DOWN FRAME ASSEMBLY
(B)
FIG. (A)
FIG. (B) GUIDE UP/DOWN
(C) (B) GUIDE UP/DOWN FIG. (C)
Fig. 4-4
5. Frame Assembly Up/Down (Fig. 4-4) Note
Put the Base Main face down(Bottom Side) 1) Release the screw(S4) 2) Unlock the Locking Tab(L3) in direction of arrow and then lift up the Frame Assembly Up/Down to separate it from the Base Main.
8. Gear Loading (Fig. 4-4) 9. Guide Up/Down (Fig. 4-4) 1) Move the Guide Up/Down in direction of arrow(A) as Fig.(A) 2) Push the Locking Tab(L5) down and then lift up the Guide Up/Down to separate it from the Base Main. Note When reassembling place the Guide Up/Down as Fig.(C) and move it in direction arrow(B) until it is locked by the Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
Note
• When reassembling move the Guide Up/Down in direction of arrow(C) until it is positioned as Fig.(C). • When reassembling insert (A) portion of the Frame Assembly Up/Down in the (B) portion of the Guide Up/Down as Fig.(B)
10. PWB Assembly Loading (Fig. 4-4) Note Put the Base Main face down(Bottom Side) 1) Release 1 Screws(S5) 2) Unlock the Loading Motor (C2) from the Hook (H1) on the Base Main. 3) Unlock 2 Locking Tabs(L6) and separate the PWB Assembly Loading from the Base Main.
6. Belt Loading(Fig. 4-4) Note Put the Base Main on original position(Top Side)
7. Gear pulley (Fig. 4-4) 1) Unlock the Locking Tab(L4) in direction of arrow(B) and then separate the Gear Pulley from the Base Main. Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
11. Base Main(Fig. 4-4)
4-5
LGE Internal Use Only
DECK MECHANISM EXPLODED VIEW (DP-12TV)
001 002
A02
A01
003
439 018 013 014
020 017
435 016 015B 015 015A
440 026
010
442 012A 012
A03 037
019
LGE Internal Use Only
4-6
012
442
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes