lh-t3039x(lh-t3039, sh33su-s/w) / lh-t3530x(lh-t3530, sh33sd-s/w)

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FLD display E2P CLR or EP CLR. Auto power off. MODEL : LH-T3039. NAME. HEX. OPT 1. 17. OPT 2. CA. OPT 3 21. OPT 4 27. OPT 5 00. MODEL : LH-T3530.
Internal Use Only Website http://biz.lgservice.com SERVICE MANUAL

MAY, 2008

MODELS: LH-T3039X(LH-T3039, SH33SU-S/W) / LH-T3530X(LH-T3530, SH33SD-S/W)

P/NO : AFN37064424

DVD/CD RECEIVER SERVICE MANUAL

LH-T3039X

LH-T3530X

MODELS: LH-T3039X(LH-T3039, SH33SU-S/W) / LH-T3530X(LH-T3530, SH33SD-S/W)

[CONTENTS] ❍ SECTION 1. GENERAL • SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 • ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 • SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 • HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 • SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

❍ SECTION 2. ELECTRICAL PART • TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 • DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . .2-13 • INTERNAL BLOCK DIAGRAM OF ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25 • WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45 • OVERALL BLOCK DIAGRAM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47

• CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49 • PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69

❍ SECTION 3. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 • CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 • DECK MECHANISM EXPLODED VIEW(DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 • PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 • SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

❍ SECTION 4. MECHANISM (DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ❍ SECTION 5. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

1-1

LGE Internal Use Only

SECTION 1. GENERAL SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes 1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow contact with fingers or other exposed skin. 5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens.

Pressure Magnet

Pressure

How to hold the pick-up Cotton swab

Conductive Sheet 6) Never attempt to disassemble the pick-up. Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

LGE Internal Use Only

1-2

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care. 2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair 1) Before replacing a component part, first disconnect the power supply lead wire from the unit 2) All equipment, measuring instruments and tools must be grounded. 3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.) 4) To prevent AC leakage, the metal part of the soldering iron should be grounded. 5) Workers should be grounded by an armband (1M Ω) 6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband. 7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin. Armband

Resistor (1 Mohm) Resistor (1 Mohm)

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

Conductive Sheet

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LGE Internal Use Only

ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

LGE Internal Use Only

1-4

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

SERVICE INFORMATION FOR EEPROM (DVD PART) POWER ON

DVD LOGO Status (NO Disk status)

Remote control Pause key-->1-->4-->7-->2 in order.

Press number 0~9, Press character A~F (1~6 for a while)

Use arrow key ( ) to move to appropriate position and make changes

DETECT NEW EEPROM (OPTION EDIT SCREEN) NAME

HEX

OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT

55 41 40 FF 52 05 FC 32 EC 00 00 00 00 00 00 00

1 2 3 4 5 6 7 8 9 A B C D E F G

Press pause key once

Change will be applied when power OFF-->ON.

Copyright © 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

1-5

LGE Internal Use Only

SERVICE INFORMATION FOR EEPROM (MICOM PART) POWER ON

FLD no disc status

Remote control ‘2’ + Front ‘STOP’ push same timing during 5s

FLD ‘OP-0….

Use arrow key ( ) move to appropriate position and make changes

DETECT NEW EEPROM (OPTION EDIT SCREEN) MODEL NAME OPT 1 OPT 2 OPT 3 OPT 4 OPT 5

: LH-T3039 HEX 17 CA 21 27 00

MODEL NAME OPT 1 OPT 2 OPT 3 OPT 4 OPT 5

: LH-T3530 HEX 17 CA 20 27 00

Press ENTER key once

FLD ‘write ok’ or ‘up ok’

Remote control ‘2’ + Front ‘STOP’ push same timing

FLD display E2P CLR or EP CLR

Auto power off

LGE Internal Use Only

1-6

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS 1. How to update AUDIO MICOM program. [Update using CD] 1. Change the filename to download as “(MODEL NAME)_(Version).HEX”. Only upper cases are permitted. ex) HT353 : “HT353_0709081.HEX” 2. Copy the file to the root folder of a CD and burn it. 3. Insert the CD to the SET, and move to the DVD function. Then the upgrade process will be started with the upgrade information. 4. If the upgrade process is complete, the set will be rebooted with “Complete” message. [Update using USB] 1. Change the filename to download as “(MODEL NAME)_(Version).HEX”. Only upper cases are permitted. ex) HT353 : “HT353_0709081.HEX” 2. Copy the file to the root folder of USB storage. 3. Put the USB into the SET, and move to the USB function. Then the upgrade process will be started with the upgrade information. 4. If the upgrade process is complete, the set will be rebooted with “Complete” message.

2. How to update DVD program. [Update using CD] 1. Rename the filename to download as “TARGET.BIN” in upper cases. 2. Copy the file to “\MTK_UPG\” folder of CD, and burn it. Ex) P:\MTK_UPG\TARGET.BIN 3. Insert the CD to the SET, then after a while the CD tray will be opened with upgrade information on the screen. 4. Remove the CD, and press UP key in remote controller. 5. Remove and reconnect the power cable when it changes to logo screen from upgrade information. Then the upgrade process is completed. [Update using USB] 1. Rename the filename to download as “TARGET.BIN” in upper cases. 2. Copy the file to “\MTK_UPG\” folder of the formatted USB, and burn it. Ex) P:\MTK_UPG\TARGET.BIN 3. Move to the USB function, and insert the USB to the set. The upgrade information will be shown on the screen. 4. Remove the USB, press UP key of the remote control. 5. Remove and reconnect the power cable when it changes to logo screen from upgrade information. Then the upgrade process is completed.

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

1-7

LGE Internal Use Only

SPECIFICATIONS

GENERAL Power supply Power consumption Net Weight External dimensions (W x H x D) Operating conditions Operating humidity

Refer to main label Refer to main label 2.5 kg 360 x 62 x 305 mm Temperature: 5°C to 35°C, Operation status: Horizontal 5% to 85%

AMPLIFIER Output Power (* Depending on the sound mode settings and the source, there may be no sound output.)

Front: 45W + 45W (Rated Output Power 30W, THD 10%) Center*: 45W Surround*: 45W + 45W (Rated Output Power 30W, 4 Ωat 1 kHz, THD 10%) Subwoofer*: 75W (Rated Output Power 60W, 8 Ωat 30 Hz, THD 10%)

SPEAKERS (SH33SU)

Impedance Net Dimensions (W x H x D) Net Weight (1EA)

Front/Rear/Center Speaker (SH33SU-S) 4Ω 99 x 114 x 86 mm

Passive Subwoofer (SH33SU-W) 8Ω 156 x 325 x 320 mm

0.35 kg

3.5 kg

Front/Rear/Center Speaker (SH33SD-S) 4Ω 99 x 114 x 86 mm

Passive Subwoofer (SH33SD-W) 8Ω 156 x 325 x 320 mm

0.35 kg

3.5 kg

SPEAKERS (SH33SD)

Impedance Net Dimensions (W x H x D) Net Weight (1EA)

Designs and specifications are subject to change without notice.

LGE Internal Use Only

1-8

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

SECTION 2. ELECTRICAL PART TROUBLESHOOTING GUIDE 1. Power Supply Circuit INSERT POWER CORD. YES Does red power led turn on?

NO

Check power plug and power supply circuit.

YES Turn power on. YES NO Check power supply circuit.

Is power on? YES Does red power led turn on?

NO Check laser circuit.

YES

Check focus circuit.

Check disc.

NO Check tracking servo circuit.

Does it play? YES Does it output audio?

NO Check audio circuit.

YES OK

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-1

LGE Internal Use Only

2. Front circuit (1/2)

POWER ON. YES

NO

Check if PN103 is ok?

Red LED turn off?

YES

NO

Reconnect it.

YES NO

Check if the front power is ok?

Is the Digitron on correctly?

NO

Refer to SMPS part.

YES YES Check if all buttons are ok?

1

YES

Check if the remote control is ok?

NO

2

Check if RC2 is ok?

NO

Check pattern and resoldering

YES Front B/D ok.

LGE Internal Use Only

2-2

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

3. Front circuit (2/2)

1

Check if the power part of the front is ok?

NO Refer to power(SMPS).

YES Check if R345~R350 ok?

NO

YES Replace R345 ~ R350.

Refer to MICOM circuit.

2

Check if the power part of the front is ok?

NO Refer to power(SMPS).

YES Check if the remote control waveform of PN301 pin5 is ok?

NO Refer to MICOM circuit.

YES Check if RC2 voltage is ok(5V)?

NO

YES Check RM circuit

Resolder or Replace RC2.

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-3

LGE Internal Use Only

4. System operation flow

POWER ON.

1. Initializes SERVO, DSP & RISC registers. 2.Write RISC code to SDRAM. 3. Reset RISC.

Show LOGO.

YES

YES

Tray closed? NO Tray close to closed position.

YES

SLED at inner side? NO SLED moves to inner position.

1. Judge whether have disc and disc type. 2. Jump to related disc reading procedure.

Recieve OPEN/ CLOSE Key? NO 1. Execute Pressed Key & IR Key. 2. System operation routine loop.

1. Stop Playback & Open Tray. 2. Display tray open message & LOGO. YES

NO

LGE Internal Use Only

Receive CLOSE Key?

2-4

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

5. Test & debug flow

TEST. YES Check the AC voltage Power PCBA (110V or 220V).

NO

Check the POWER PART.

YES Switch on the Power PCBA. YES Are the DC Voltage outputs OK? (12V, 5.6V, 3.5V, 5V,7V, 34V).

NO

Check the POWER PART.

YES Are 3.5V and 5V DC outputs normal on main PCBA?

NO

Check the regulators or diode.

YES Update FLASH successfully?

NO

YES

1. Check 2. Check 3. Check RWR. 4. Check

27MHz system clock. system reset circuit. FLASH R/W enable signal PRD, FLASH Memory related circuit. NO

A Replace FLASH.

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-5

LGE Internal Use Only

A YES Power On. YES

Show LOGO?

NO

Flash Memory operates properly?

NO

Check connection lines between FLASH &MT1389/L and the FLASH access time whether is suitable or not.

YES

YES

SDRAM works properly?

NO

Check connection lines between SDRAM(IC504) & MT1389/L and the SDRAM is damaged.

YES MT1389/L VIDEO outputs properly?

NO

Check the related circuit of MT1389/L IC501 Pins99, 102, 103, 104.

NO

Check the load OPEN & CLOSE switch.

NO

Check the Tray control IO pins on MT1389/L.

NO

Check the Tray control MOTOR & SERVO circuit IC401.

YES Check AV cable connection to TV set.

Does Tray move inside when it is not at closed position? YES

NO

Normal OPEN_SW, CLOSE_SW signal? YES Normal TROPEN & TRCLOSE signal? YES Normal LOAD+ & LOAD-signal?

B

LGE Internal Use Only

YES Check AV cable connection between main PCBA and loader. (MECHA) 2-6

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

B YES Does the SLED move to inner side when it is at outer position?

Motor Driver DRV_MUTE pin is high?

NO

NO

Check the connection line of DRV_MUTE.

NO

Check the related circuit of SLEGN.

YES

YES

Motor Driver DRV_MUTE pin is High? YES SLED+ and SLED- output properly?

NO

Check the amp circuit on motor driver.

YES Do not put in disc and close tray.

Optical Lens has movements for searching Focus?

Check the cable connection with MECHA.

NO

Proper Focus outputs to motor dricer?

NO

Check Focus connection on MT1389/L and motor driver.

NO

Check the amp circuit on motor driver.

YES

YES

Proper F+ & F- outputs?

YES Check cable connection with pick-up head.

C Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-7

LGE Internal Use Only

C YES

Laser turns on when reading disc?

NO

DVDLD or CDLD output property?

NO

Check the laser power circuit on MT1389/L and connecting to power transistor. (Q401, Q402).

YES

YES

Collector voltage of power transistor is OK?(Q401, Q402)

NO

Check the related circuit on laser power transistor.

YES Check cable connection between transistor output and pick-up head. NO Laser off.

Put disc in?

YES

Disc ID is correct?

NO

Proper RF signal on MT1389/L.

YES

NO

Check the related circuit on MT1389/L RF signal.

NO

Check the SPINDLE related circuit on MT1389/L.

NO

Check the spindle control amp circuit of motor driver.

YES Check the RF connection between AM5890 and MT1389/L.

Does spindle rotate?

YES

NO

Proper SPINDLE signal on MT1389/L. YES SPNP SPNN output properly?

D LGE Internal Use Only

YES Check the cable connection between spindle and main PCB. 2-8

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

D YES Proper signals on A, B, C, D of MT1389/L.

NO Focus on ok?

NO

Check connections between MT1389/L and pick-up head.

NO

Check the related circuit on MT1389/L CD-DVDCT.

YES

YES

Proper CD-DVDCT signal on MT1389/L. YES Check CD_DVDCT connection between AM5890 and MT1389/L.

Track On OK?

NO

Proper CD-DVDCT signal on MT1389/L.

YES

NO

Check the related circuit on MT1389/L.

NO

Check the TRACK connection on MT1389/L and motor driver.

NO

Check the tracking control amp circuit on motor driver.

YES Proper TRACK signal on MT1389/L.

YES

TR+ & TR-output properly?

YES Check cable connection on pick-up head.

Disc Playback?

NO

Check RF signal waveform.

YES

E Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-9

LGE Internal Use Only

E YES Normal Audio output when disc playback? YES

NO

PWM IC received correct data stream?

NO

Check connection between IC704 BCK, LRCK, ADATAO.

NO

Check the related circuit of PWM.(Check Audio out Pins 55, 59, 61, 62, 68, 71, 75).

YES Normal PWM IC out?(IC704).

YES TEST END.

LGE Internal Use Only

Check Digital Amp circuit (IC702, IC703).

2-10

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

6. AMP Protection

"PROTECTION" appears on the FLD. YES After unplug power cord, connect again. YES Power on. YES "PROTECTION" appears continuously on the FLD.

NO

OK.

YES Is the IC101 pin54 "LOW" signal(0V)?

NO

Replace IC101.

YES NO Is the Q701 and Q702 normal?

Replace the Q701 and Q702.

YES Replace ST AMP IC(IC702 and IC703)

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-11

LGE Internal Use Only

7. AUDIO µ-COM Circuit(DVD & AMP) Power On. YES Does CD/DVD appear at FLD?

NO

Does Aux, Scart, opt and FM 87.5 appear at FLD.

NO

Does no Disc or Time NO appear at FLD?

Check if DVD an audio micom insert is OK.

Check power part of Main B/D.

Check oscillator o X101.

NO Refer to SMPS.

NO Refer to oscillator circuit.

YES

YES

Check DVD Module.

NO

YES

YES

YES

Does it appear DVD Error at FLD? YES

YES

Check Power.

OK

NO

YES Does Loading appear at FLD?

YES

NO

Check if IC101 Pin5 is high.

NO

Check IC101 reset waveform.

YES Check if IC101 Pin9,36,59 are high(5V).

NO Check 3.3V line.

YES YES

Check SMPS.

Check if IC101 Pin49 is high.

NO Check power section circuit.

YES Replace IC101.

LGE Internal Use Only

2-12

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING 1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL 1) MT1389/L main clock is at 27MHz(X501)

1

1

FIG 1-1

2) MT1389/L reset is high active. Power Cord in

1 2

3 4 3

2

FIG 1-2

4 IC501 Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-13

LGE Internal Use Only

3) Flash R/W enable signal during download(Downloading)

1

2

2

1

FIG 1-4

2. SDRAM CLOCK 1) MT1389/L main clock is at 27MHz(X501) DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V

1

1

FIG 2-1

LGE Internal Use Only

2-14

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

3. TRAY OPEN/CLOSE SIGNAL 1) Tray open/close waveform

2) Tray close waveform

1 1 2 2 3

3

4

4

FIG 3-2

FIG 3-1

3) Tray open waveform

1

1 2 3 4

2

FIG 3-3

3 4

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-15

LGE Internal Use Only

4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

1 2

1

3

4

FIG 4-1

2

3 4

LGE Internal Use Only

2-16

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

1 2

1 3

FIG 5-1

3 2

6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)

1 3

1 2

2 3

FIG 6-1

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-17

LGE Internal Use Only

7. DISC TYPE JUDGEMENT WAVEFORMS

1

2 3

1

FIG 7-1 (DVD)

1

2

2 IC501

3

FIG 7-2 (DVD)

3

IC501 LGE Internal Use Only

2-18

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

1

2

3

1

FIG 7-3 (CD)

1

2

2 3

IC501

FIG 7-4 (CD)

3

IC501 Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-19

LGE Internal Use Only

8. FOCUS ON WAVEFORMS

1 2

1

3 IC501

4

FIG 8-1 (DVD)

1 2 3

2

4

FIG 8-2 (CD)

4 3 LGE Internal Use Only

2-20

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)

1 2

1 3

FIG 9-1

2 3

10. TRACKING CONTROL RELATED SIGNAL(System checking)

1 2 3

1 4 IC501

FIG 10-1(DVD)

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-21

LGE Internal Use Only

1 2 3 4

2

FIG 10-2(CD)

3 4 11. MT1389/L VIDEO OUTPUT WAVEFORMS 1) Full colorbar signal(COMPOSIT)

1 1

FIG 11-1 LGE Internal Use Only

2-22

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2) Y

1 1

IC501

FIG 11-2

12. AUDIO OUTPUT FROM mt1389/L 1) Audio related Signal

1 3

ASDATA3

2

1 2

3 IC501

FIG 12-1

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-23

LGE Internal Use Only

13. DVD & AMP WAVEFORMS 1)

2)

• R703 → TP704

• R720 → TP711

3)

4)

• R704 → TP707 or R717 → TP705

• R709 → TP713

5)

6)

• R707 → TP702

• R701 → TP708

6 5

4 3 2 1

LGE Internal Use Only

2-24

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

INTERNAL BLOCK DIAGRAM OF ICs 1. IC501 MPEG(MT1389L) • PIN CONFIGURATION

FS DACVSSC CVBS DACVDDB DACVDDA G B R AADVSS AKIN2 / GPIO19 / Audio_mute ADVCM / GPIO20 / AKIN1 / GPIO21 / Audio_mute AADVDD APLLVDD APLLCAP ADACVSS2 ADACVSS1 ARF / LFE / GPIO ARS / GPIO AR / GPIO0 AVCM AL / GPIO1 ALS / GPIO ALF / CENTER / GPIO ADACVDD1 ADACVDD2 AVDD18_1 AGND18 RFIP RFIN / OPOUT / RFG / OPINP / RFH / OPINN / 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

RFA RFB RFC RFD RFE RFF AVDD18_2 AVDD33_1 XTALI XTALO AGND33 V20 V14 REXT MDI1 MDI2 LDO1 LDO2 AVDD33_2 DMO FMO TRAY_OPEN TRAY_CLOSE TRO FOO FG / GPIO2 USB_DP USB_DM VDD33_USB VSS33_USB PAD_VRT VDD18_USB

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

MT1389L

96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

VREF DACVDDC GPIO13 SPDIF / GPIO12 GPIO11 GPIO10 DVDD18 GPIO9 GPIO8 GPIO7 / CKE RA3 RA2 DVDD33 RA1 RA0 RA10 BA1 DVSS18 BA0 RAS# CAS# RWE# RA4 RA5 RA6 RA7 RA8 RA9 DVDD33 RA11 RCLK DQM1

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 RD8 RD9 RD10 RD11 DVSS33 RD12 RD13 RD14 RD15 DQM0 DVDD18 RD7 RD6 RD5 DVDD33 RD4 RD3 RD2 RD1 RD0 IR PRST# ICE UP1_7 / SDA UP1_6 / SCL SF_CK SF_DI SF_DO SF_CS_ GPIO6 GPIO4 GPIO3 / INT#

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-25

LGE Internal Use Only

1. IC501 MPEG(MT1389L) • BLOCK DIAGRAM

DVD PUH Module

Debug Port

CVBS, Y/C Component Video

108MHz TV Encoder

RF Amplifier Video DAC Servo IO

Motor Drive

Servo Processor

Video Processor

Spindle Control

FLASH ROM

Deinterlacer

MPEG-1/2/4 Memory Controller

Audio DSP

JPEG Video Decoder Internal 6ch Audio DACs 6ch Audio Analog outputs

DRAM PCM output

System Parser

Audio Ouptut

CPPM/CPR M DRM

GPIO

System CPU

SDPIF Audio Mic1

32-bit RISC

Audio Mic2 In ternal Audio ADC

IR/VFD

LGE Internal Use Only

Audio DAC

2-26

USB 2.0 High Speed controller

USB 2.0 High / Full Speed Device

MS/SD/MMC Card Controller

MS/SD/MMC Flash Card

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

1. IC501 MPEG(MT1389L) • PIN DESCRIPTION • Abbreviations: SR: Slew Rate PU: Pull Up PD: Pull Down SMT: Schmitt Trigger 4mA~16mA: Output buffer driving strength. Pin

Main

125 126 127 128 1 2 3 4 5 6 7 8 9 10 11 12 13

RFIP RFIN RFG RFH RFA RFB RFC RFD RFE RFF AVDD18_2 AVDD33_1 XTALI XTALO AGND33 V20 V14

14

REXT

15 16 17 18 19 20 21 22 23

MDI1 MDI2 LDO1 LDO2 AVDD33_2 DMO FMO TRAY_OPEN TRAY_CLOSE

24

TRO

25

FOO

26

FG

27 28 29 30 31 32 95 96 97 98 99

USB_DP USB_DM VDD33_USB VSS33_USB PAD_VRT VDD18_USB DACVDDC VREF FS DACVSSC CVBS

Alt.

OPOUT OPINP OPINN

GPIO2

Type Description Analog I nterface (66) Analog Input AC coupled DVD RF signal input RFIP Analog Input AC coupled DVD RF signal input RFIN Analog Input Main beam, RF AC input path Analog Input Main beam, RF AC input path Analog Input RF main beam input A Analog Input RF main beam input B Analog Input RF main beam input C Analog Input RF main beam input D Analog Input RF sub beam input E Analog Input RF sub beam input E Analog power Analog 1.8V power Analog power Analog 3.3V power Input 27MHz crystal input Output 27MHz crystal output Analog Ground Analog Ground Analog output Reference voltage 2.0V Analog output Reference voltage 1.4V Current reference input. It generates reference current for Analog Input RF path. Connect an external 15K resistor to this pin and AVSS Analog Input Laser power monitor input Analog Input Laser power monitor input Analog Output Laser driver output Analog Output Laser driver output Analog Power Analog 3.3V power Analog Output Disk motor control output. PWM output Analog Output Feed motor control. PWM output Analog Output Tray PWM output/Tray open output Analog Output Tray PWM output/Tray close output Tracking servo output. PDM output of tracking servo Analog Output compensator Focus servo output. PDM output of focus servo Analog Output compensator 1) Motor Hall sensor input Analog 2) GPIO Analog Input USB port DPLUS analog pin Analog Input USB port DMINUS analog pin USB Power USB Power pin 3.3V USB Ground USB ground pin Analog Inout USB generating reference current USB Power USB Power pin 1.8V Power Power Analog Bandgap reference voltage Analog Full scale adjustment (suggest to use 560 ohm) Ground Ground pin for video DAC circuitry Analog Analog composite output

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-27

LGE Internal Use Only

Pin 100 101 102 103 104 105 `

Main DACVDDB DACVDDA Y/G B/CB/PB R/CR/PR AADVSS

106

AKIN2

107

ADVCM

108

AKIN1

109 110 111 112 113

AADVDD APLLVDD3 APLLCAP ADACVSS2 ADACVSS1

114

ARF / LFE

GPIO

115

ARS

GPIO

116

AR

117

AV CM

118

AL

GPIO

119

ALS

GPIO

120

ALF /CENTER

GPIO

121 122 123 124

ADACVDD1 ADACVDD2 AVDD18_1 AGND18

54, 90

DVDD18

LGE Internal Use Only

Alt.

Type Power Power Analog Analog Analog Ground

Description 3.3V power pin for video DAC circuitry 3.3V power pin for video DAC circuitry Green, Y, SY, or CVBS Blue, CB/PB, or SC Red, CR/PR, CVBS, or SY Ground pin for 2ch audio ADC circuitry 1) Audio ADC input 2 2) MS_CLK set B 3) MCDATA Analog 4) Audio Mute 5) HSYN/VSYN output 6) C5 7) GPIO 1) 2ch audio ADC reference voltageC Analog 2) C6 3) GPIO 1) Audio ADC input 1 2) MS_D0 set B 3) Audio Mute Analog 4) HSYN/VSYN output 5) C7 6) GPIO Power 3.3V power pin for 2ch audio ADC circuitry Power 3.3V Power pin for audio clock circuitry Analog InOut APLL external capacitance connection Ground Ground pin for audio DAC circuitry Ground Ground pin for audio DAC circuitry 1) Audio DAC sub-woofer channel output 2) While internal audio DAC not used: Analog Output a. ACLK b. GPIO 1) Audio DAC right Surround channel output 2) While internal audio DAC not used: Analog Output a. ABCK b. GPIO 1) Audio DAC right channel output 2) While internal audio DAC not used: Analog Output a. SDATA2 b. GPIO c. RXD2 Analog Audio DAC reference voltage 1) Audio DAC left channel output 2) While internal audio DAC not used: Analog Output a. SDATA1 b. GPIO c. RXD1 1) Audio DAC left Surround channel output 2) While internal audio DAC not used: Analog Output a. ALRCK b. GPIO 1) Audio DAC center channel output 2) While internal audio DAC not used: Analog Output a. ASDATA0 b. GPIO Analog Power 3.3V power pin for audio DAC circuitry Analog Power 3.3V power pin for audio DAC circuitry Analog Power Analog 1.8V power Analog Ground Analog Ground General Power/ Ground (7) Power 1.8V power pin for internal digital circuitry

2-28

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

Pin 79 50, 68,84 60

Main DVSS18 DVDD33 DVSS

Alt.

33

GPIO3

INT#

34

GPIO4

35

GPIO6

36

SF_CS_

37

SF_DO

38

SF_DI

39

SF_CK

40

UP1_6

SCL

41

UP1_7

SDA

42

ICE

43

PRST#

44

IR Dram

45

RD0

46

RD1

47

RD2

48

RD3

49

RD4

51

RD5

52

RD6

53

RD7

55

DQM0

56

RD15

57

RD14

58

RD13

Type Description Ground 1.8V Ground pin for internal digital circuitry Power 3.3V power pin for internal digital circuitry Ground 3.3V Ground pin for internal digital circuitry Micro Controller , Flash I nterface and GPIO(12) InOut 1) General purpose IO 3 8mA, SR 2) Microcontroller external interrupt 1 PD, SMT InOut General purpose IO 4 4mA, PD InOut General purpose IO 6 4mA, PD InOut 8mA, SR Serial Flash Chip Select PU, SMT InOut 8mA, SR Serial Flash Dout PD, SMT InOut 8mA, SR Serial Flash Din PU, SMT InOut 8mA, SR Serial Flash Clock PD, SMT InOut 1) Microcontroller port 1-6 8mA, SR 2) I2C clock pin PU, SMT InOut 1) Microcontroller port 1-7 4mA, SR 2) I2C data pin PU, SMT Input Microcontroller ICE mode enable PD, SMT Input Power on reset input, active low PU, SMT Input IR control signal input SMT Interface (37) (Sorted by position) InOut DRAM data 0 4mA InOut DRAM data 1 4mA InOut DRAM data 2 4mA InOut DRAM data 3 4mA InOut DRAM data 4 4mA InOut DRAM data 5 4mA InOut DRAM data 6 4mA InOut DRAM data 7 4mA InOut Data mask 0 4mA, PD InOut DRAM data 15 4mA InOut DRAM data 14 4mA InOut DRAM data 13 4mA

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-29

LGE Internal Use Only

Pin

Main

59

RD12

61

RD11

62

RD10

63

RD9

64

RD8

65

DQM1

66

RCLK

67

RA11

69

RA9

70

RA8

71

RA7

72

RA6

73

RA5

74

RA4

75

RWE#

76

CAS#

77

RAS#

78

BA0

80

BA1

81

RA10

82

RA0

83

RA1

85

RA2

86

RA3

87

GPIO7

Alt.

CKE

Type InOut 4mA InOut 4mA InOut 4mA InOut 4mA InOut 4mA InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD Output 4mA, PD Output 4mA, PD Output 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD InOut 4mA, PD

InOut 4mA, PD

Description DRAM data 12 DRAM data 11 DRAM data 10 DRAM data 9 DRAM data 8 Data mask 1 Dram clock DRAM address bit 11 DRAM address 9 DRAM address 8 DRAM address 7 DRAM address 6 DRAM address 5 DRAM address 4 DRAM Write enable, active low DRAM column address strobe, active low DRAM row address strobe, active low DRAM bank address 0 DRAM bank address 1 DRAM address 10 DRAM address 0 DRAM address 1 DRAM address 2 DRAM address 3 1) 2) 3) 4) 5) 6)

GPIO 7 Dram Clock Enable MS_CLK set A Audio Mute HSYN/VSYN input C0

1) 2) 3) 4) 5)

GPIO8 MS_BS set A SD_CLK set A ASDATA2 ACLK

GPIO (6)

88

GPIO8

LGE Internal Use Only

InOut 4mA, PD

2-30

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

Pin

Main

Alt.

89

GPIO9

InOut 4mA, PD

91

GPIO10

InOut 4mA, PD

92

GPIO11

InOut 4mA, PD

93

SPDIF

94

GPIO13

GPIO12

Type

InOut 2mA, PD InOut 4mA, PD

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

Description 6) Audio Mute 7) HSYN/VSYN input 8) C1 1) GPIO9 2) MS_D0 set A 3) SD_CMD set A 4) ASDATA1 5) ABCK 6) C2 7) RXD1 1) GPIO10 2) SD_CLK set B 3) SD_D0 set A 4) ASDATA0 5) ALRCK 6) HSYN/VSYN output 7) C3 8) TXD1 1) GPIO11 2) SD_CMD set B 3) MS_BS set B 4) Audio Mute 5) HSYN/VSYN output 6) C4 1) SPDIF output 2) GPIO12 1) GPIO13 2) SD_D0 set B 3) ALRCK 4) Audio Mute 5) YUVCLK

2-31

LGE Internal Use Only

2. IC401 MOTOR DRIVER • PIN CONFIGURATION

• BLOCK DIAGRAM

LGE Internal Use Only

2-32

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

1. IC501 MPEG(MT1389L) • PIN DESCRIPTION

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-33

LGE Internal Use Only

3. IC101 MICOM1389L)

P31

P30

VSS3

VDD3

PC7/DBGP2

PC6DBGP1

PC5/DBGP0

PC4

PC3

PC2

PC1

PC0

P86/AN6

P85/AN5

P84/AN4

P83/AN3

• PIN CONFIGURATION

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 P70/INT0/T0LCP/AN8

49

32

P32/UTX1

P71/INT1/T0HCP/AN9

50

31

P33/URX1

P72/INT2/T0IN/NKIN

51

30

P34/UTX2

P73/INT3/T0IN

52

29

P35/URX2

RES

53

28

P36

XT1/AN10

54

27

P37

XT2/AN11

55

26

P27/INT5/T1IN

VSS1

56

25

P26/INT5/T1IN

CF1

57

24

P25/INT5/T1IN

CF2

58

23

P24/INT5/T1IN/INT7

VDD1

59

22

P23INT4/T1IN

P80/AN0

60

21

P22/INT4/T1IN

P81/AN1

61

20

P21/INT4/T1IN

P82/AN2

62

19

P20/INT4/T1IN/INT6

63

18

P07/T7O

64

17

P06/T6O

LGE Internal Use Only

8

9 10 11 12 13 14 15 16

P13/SO1

P14/SI1/SB1

P15/SCK1

P16/T1PWML

P17/T1PWMH/BUZ

PWM2

PWM3

VDD2

2-34

P05/CKO

7

P04

6

P03

5

P02

4

P01

3

P00

2

VSS2

1 P12/SCK0

P10/SO0 P11/SI0/SB0

LC87F5M64A

Top view

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

• BLOCK DIAGRAM

Interrupt control

IR

Standby control

ROM correct

CF

X’tal

Flash ROM Clock generator

RC

PLA

MRC PC SIO0

Bus interface

SIO1

Port 0

ACC

Timer 0

Port 1

B register

Timer 1

Port 2

C register

Timer 4

Port 7 ALU

Timer 5

Port 8

Timer 6

ADC

PSW

Timer 7

INT0 to INT7 Noise filter

RAR

Base timer

Port 3

RAM

PWM2/3

Port C

Stack pointer

UART1

Watchdog timer

UART2

On-chip Debugger

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-35

LGE Internal Use Only

3. IC101 MICOM • PIN DESCRIPTION Pin Name

I/O

Description

Option

VSS1, VSS2 VSS3

-

- Power supply pin

No

VDD1, VDD2 VDD3

-

+ Power supply pin

No

• 8-bit I/O port

Yes

Port 0

I/O

• I/O specifiable in 4-bit units

P00 to P07

• Pull-up resistor can be turned on and off in 4-bit units • HOLD release input • Port 0 interrupt input • Shared Pins P05 : Clock output (system clock / can selected from sub clock) P06 : Timer 6 toggle output P07 : Timer 7 toggle output Port 1

I/O

Yes

• 8-bit I/O port • I/O specifiable in 1-bit units

P10 to P17

• Pull-up resistor can be turned on and off in 1-bit units • Pin functions P10 : SIO0 data output P11 : SIO0 data input/bus I/O P12 : SIO0 clock I/O P13 : SIO1 data output P14 : SIO1 data input/bus I/O P15 : SIO1 clock I/O P16 : Timer 1 PWML output P17 : Timer 1 PWMH output/beeper output Port 2 P20 to P27

I/O

Yes

• 8-bit I/O port • I/O specifiable in 1-bit units • Pull-up resistor can be turned on and off in 1-bit units • Other functions P20: INT4 input/HOLD reset input/timer 1 event input/timer 0L capture input/ timer 0H capture input/INT6 input/timer 0L capture 1 input P21 to P23 : INT4 input/HOLD reset input/timer 1 event input/timer 0L capture input/ timer 0H capture input P24: INT5 input/HOLD reset input/timer 1 event input/timer 0L capture input/ timer 0H capture input/INT7 input/timer 0H capture 1 input P25 to P27: INT5 input/HOLD reset input/timer 1 event input/timer 0L capture input/ timer 0H capture input • Interrupt acknowledge type

LGE Internal Use Only

Rising

Falling

INT4

enable

enable

INT5

enable

enable

INT6

enable

INT7

enable

Rising/

H level

L level

enable

disable

disable

enable

disable

disable

enable

enable

disable

disable

enable

enable

disable

disable

2-36

Falling

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

Pin Name Port 7

I/O I/O

Description

Option

• 4-bit I/O port

No

• I/O specifiable in 1-bit units

P70 to P73

• Pull-up resistor can be turned on and off in 1-bit units • Shared pins P70 : INT0 input/HOLD reset input/timer 0L capture input/watchdog timer output P71 : INT1 input/HOLD reset input/timer 0H capture input P72 : INT2 input/HOLD reset input/timer 0 event input/timer 0L capture input/ high speed clock counter input P73 : INT3 input (with noise filter)/timer 0 event input/timer 0H capture input AD converter input port: AN8 (P70), AN9 (P71) • Interrupt acknowledge type

Port 8

I/O

Rising

Falling

INT0

enable

enable

INT1

enable

enable

INT2

enable

INT3

enable

Rising/

H level

L level

disable

enable

enable

disable

enable

enable

enable

enable

disable

disable

enable

enable

disable

disable

Falling

No

• 7-bit I/O port • I/O specifiable in 1-bit units

P80 to P86

• Shared pins AD converter input port : AN0 (P80) to AN6 (P86) PWM2

I/O

PWM3 Port 3

No

• PWM2 and PWM3 output ports • General-purpose I/O available

I/O

Yes

• 8-bit I/O port • I/O specifiable in 1-bit units

P30 to P37

• Pull-up resistor can be turned on and off in 1-bit units • Pin functions P32: UART1 transmit P33: UART1 receive P34: UART2 transmit P35: UART2 receive Port C

I/O

Yes

• 8-bit I/O port • I/O specifiable in 1-bit units

PC0 to PC7

• Pull-up resistor can be turned on and off in 1-bit units • Pin functions PC5 to PC7: On-chip Debugger RES

Input

Reset pin

No

XT1

Input

• 32.768kHz crystal oscillator input pin

No

• Shared pins General-purpose input port AD converter input port : AN10 Must be connected to VDD1 if not to be used. XT2

I/O

• 32.768kHz crystal oscillator output pin

No

• Shared pins General-purpose I/O port AD converter input port : AN11 Must be set for oscillation and kept open if not to be used. CF1

Input

Ceramic resonator input pin

No

CF2

Output

Ceramic resonator output pin

No

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-37

LGE Internal Use Only

4. IC201 ADC(CS5345)

TSTI

NC

NC

NC

SDOUT

SCLK

LRCK

MCLK

DGND

VD

INT

OVFL

• PIN CONFIGURATION

48 47 46 45 44 43 42 41 40 39 38 37 SDA/CDOUT

1

36

VLS

SCL/CCLK

2

35

TSTO

AD0/CS

3

34

NC

AD1/CDIN

4

33

NC

VLC

5

32

AGND

RESET

6

31

AGND

AIN3A

7

30

VA

AIN3B

8

29

PGAOUTB

AIN2A

9

28

PGAOUTA

AIN2B

10

27

AIN6B

AIN1A

11

26

AIN6A

AIN1B

12

25

MICBIAS

CS5345

LGE Internal Use Only

2-38

AIN5B

AIN5A

AIN4B/MICIN2

AIN4A/MICIN1

TSTO

FILT+

TSTO

VQ

AFILTB

AFILTA

VA

AGND

13 14 15 16 17 18 19 20 21 22 23 24

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

4. IC201 ADC(CS5345) • BLOCK DIAGRAM

+3.3V to +5V

10 µF

0.1 µF

0.1 µF

VD +1.8V to +5V

0.1 µF

0.1 µF

+3.3V to +5V

10 µF

VA

VA

3.3 µF

PGAOUTA

VLS

3.3 µF

PGAOUTB

MCLK SCLK

Digital Audio Capture

AIN1A 1800 pF *

LRCK SDOUT AIN1B INT

1800 pF

*

AIN2A

OVFL

1800 pF *

Left Analog Input 1

10 µF 100

100 k

10 µF

100 k

100

Right Analog Input 1 Left Analog Input 2

10 µF 100

100 k

10 µF

100 k

RESET MicroController

SCL/CCLK

AIN2B

1800 pF

*

100

Right Analog Input 2

SDA/CDOUT AIN3A

AD1/CDIN

1800 pF *

AD0/CS 2k

AIN3B

2k

See Note 1

+1.8V to +5V

VLC

1800 pF *

AIN4B/MICIN2

1800 pF

*

AIN5A

NC NC NC NC NC

Note 2 The value of RL is dictated by the microphone carteridge.

*

AIN4A/MICIN1

0.1 µF

Note 1: Resistors are required for IC control port operation

1800 pF

1800 pF *

AIN5B

1800 pF

*

AINA

TSTI TSTO TSTO TSTO

1800 pF *

AIN6B

1800 pF

*

10 µF

0.1 µF

47 µF

AGND AGND

0.1 µF

AFILTA AFILTB

AGND DGND

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-39

100 k

10 µF

100 k

100

Right Analog Input 3 Left Analog Input 4

10 µF 100

100 k

10 µF

100 k

100

Right Analog Input 4 Left Analog Input 5

10 µF 100

100 k

10 µF

100 k

100

Right Analog Input 5 Left Analog Input ;

10 µF 100

100 k

10 µF

100 k

100

Right Analog Input 6

See Note 2

MICBIAS VQ FILT+

Left Analog Input 3

10 µF 100

47 µF *

RL

* 2.2nF 2.2nF

* Capacitors must be C0G or equivalent

LGE Internal Use Only

• PIN DESCRIPTION Pin Name

#

Pin Description

SDA/CDOUT

1

Serial ControlData (Input/Output) - SDA is a data I/O in IC ® Mode. CDOUT is the output data line for the control port interface in SPITM Mode.

SCL/CCLK

2

Serial Control Port Clock (Input) - Serial clock for the serial control port.

AD0/CS

3

Address Bit 0 (IC) / Co ntrol Port Chip Select (SPI) (Input) - AD0 is a chip address pin in IC Mode; CS is the chip-select signal for SPI format.

AD1/CDIN

4

Address Bit 1 (IC) / Ser ial Control Data Input (SPI) (Input) - AD1 is a chip address pin in IC Mode; CDIN is the input data line for the control port interface in SPI Mode.

VLC

5

ControlPort Power (Input) - Determines the required signal level for the control port interface. Refer to the Recommended Operating Conditions for appropriate voltages.

RESET

6

Reset (Input) - The device enters a low-power mode when this pin is driven low.

AIN3A AIN3B

7 8

Stereo Analog Input 3 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.

AIN2A AIN2B

9 10

Stereo Analog Input 2 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.

AIN1A AIN1B

11 12

Stereo Analog Input 1 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.

AGND

13

Analog Ground (Input) - Ground reference for the internal analog section.

VA

14

Analog Power (Input) - Positive power for the internal analog section.

AFILTA

15

Antialias Filter Connection (Output) - Antialias filter connection for the channel A ADC input.

AFILTB

16

Antialias Filter Connection (Output) - Antialias filter connection for the channel B ADC input.

VQ

17

Quiescent Voltage (Output) - Filter connection for the internal quiescent reference voltage.

TSTO

18

Test Pin (Output) - This pin must be left unconnected.

FILT+

19

Positive Voltage Reference (Output) - Positive reference voltage for the internal sampling circuits.

TSTO

20

Test Pin - This pin must be left unconnected.

AIN4A/MICIN1 AIN4B/MICIN2

21 22

Stereo Analog Input 4 / MicrophoneInput 1 & 2 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.

AIN5A AIN5B

23 24

Stereo Analog Input 5 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.

MICBIAS

25

MicrophoneBias Supply (Output) - Low-noise bias supply for external microphone. Electrical characteristics are specified in the DC Electrical Characteristics specification table.

AIN6A AIN6B

26 27

Stereo Analog Input 6 (Input) - The full-scale level is specified in the ADC Analog Characteristics specification table.

PGAOUTA PGAOUTB

28 29

PGA Analog AudioOutput(Output) - Either an analog output from the PGA block or high impedance.

VA

30

Analog Power (Input) - Positive power for the internal analog section.

AGND

31 32

Analog Ground (Input) - Ground reference for the internal analog section.

NC

33 34

No Connect - These pins are not connected internally and should be tied to ground to minimize any potential coupling effects.

TSTO

35

Test Pin (Output) - This pin must be left unconnected.

VLS

36

Serial Audio Interface Power (Input) - Determines the required signal level for the serial audio interface. Refer to the Recommended Operating Conditions for appropriate voltages.

TSTI

37

Test Pin (Input) - This pin must be connected to ground.

NC

38, 39, 40

No Connect - These pins are not connected internally and should be tied to ground to minimize any potential coupling effects.

SDOUT

41

Serial Audio Data Output (Output) - Output for two’s complement serial audio data.

SCLK

42

Serial Clock (Input/Output) - Serial clock for the serial audio interface.

LRCK

43

Left Right Clock (Input/Output) - Determines which channel, Left or Right, is currently active on the serial audio data line.

MCLK

44

Master Clock (Input/Output) - Clock source for the ADC’s delta-sigma modulators.

DGND

45

Digital Ground (Input) - Ground reference for the internal digital section.

VD

46

Digital Power (Input) - Positive power for the internal digital section.

INT

47

Interrupt (Output) - Indicates an interrupt condition has occurred.

OVFL

48

Overflow (Output) - Indicates an ADC overflow condition is present.

LGE Internal Use Only

2-40

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

5. IC704 PWM

PWM3_M

IO_VSS

PWM2_P

PWM2_M

53

52

51

PWM3_P

54

PWM4_M 58

55

PWM4_P 59

IO_VSS

IO_VSS 60

IO_VDD

PWM5_M 61

56

PWM5_P 62

57

IO_VSS

DVSS 63

PWM6_P 68

IO_VDD

IO_VSS 69

64

PWM7_M 70

65

PWM7_P 71

PWM6_M

IO_VDD 72

DVDD

IO_VSS 73

66

PWM8_M 74

67

PWM8_P 75

• PIN CONFIGURATION

OVERLOAD

76

50

IO_VSS

EPD_ENA

77

49

PWM1_P

SO/SDA

78

48

PWM1_M

SCK/SCL

79

47

IO_VDD

DVDD

80

46

PWM_HP_L_P

DVSS

81

45

PWM_HP_L_M

SI/I2C_AD0

82

44

IO_VSS

/CS/I2C_AD2

83

43

DVSS

SPI/I2C

84

42

DVDD

IO_VSS

85

41

PWM_HP_R_P

XIN

86

40

PWM_HP_R_M

XOUT

87

39

IO_VDD

DMIX_LRCK

88

38

IO_VSS

DMIX_BCK

89

37

PWM_SWL_P

DMIX_SDOUT

90

36

PWM_SWL_M

DVDD

91

35

DVSS

DVSS

92

34

DVDD

DMIX_MCLK

93

33

MIC_SDIN

IO_VDD

94

32

MIC_LRCK

IO_VSS

95

31

MIC_BCK

/RESET

96

30

MIC_MCLK

TEST_MODE1

97

29

IO_VDD

TEST_MODE2

98

28

IO_VSS

SCAN_ENA

99

27

EXT_MUTE

100

26

SSDIN3

14

15

16

17

18

19

20

21

22

23

24

25

DVSS

MSDIN0

MSDIN1

MSDIN2

MSDIN3

SBCK

SLRCK

IO_VSS

IO_VDD

SSDIN0

SSDIN1

SSDIN2

9 IO_VSS

13

8 PLL_AVSS

DVDD

7 IO_VSS

12

6 PLL_AVDD

11

5 IO_VSS

MBCK

4 IO_VDD

MLRCK

3 PLL_DVDD

10

2

IO_VDD

1 IO_VSS

PLL_DVSS

TEST_MODE3

PULSUS

• BLOCK DIAGRAM

Serial Audio Output interface

Down Mixer

Automatic Gain Limiter

Input Mapper

PWM3_P/M PWM4_P/M PWM5_P/M PWM6_P/M PWM7_P/M

Internal Reset

PWM8_P/M PWM_HP_L_P/M PWM_HP_R_P/M

Reset & Power Down

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

POP NR

2-41

EPD_ENA OVERLOAD

IO_VSS

IO_VDD

DVSS

Power Supply

PLL

DVDD

Crystal Oscillator

PWM_SWL_P/M

PLL_AVSS

Internal Controls

XOUT

Host Interface (I2C, SPI)

XI N

EXT_MUTE

Trim Volume

Main Volume

PWM Modulator Internal Clock

DMIX_SDOUT

PWM2_P/M

Mic. Input Processor

SPI/I2C SO/SDA SCK/SCL SI/I2C_AD0 /CS/I2C_AD2

Bass Manager

PLL_AVDD

MIC_BCK MIC_LRCK MIC_SDIN

EQ

/RESET

MIC_MCLK

Mixer

DMIX_MCLK OLRCK OBCK

PWM1_P/M

Output Mapper

Sample Rate Converter

Serial Audio Output interface

PLL_DVSS

SBCK SLRCK SSDIN[0:3]

Input & Output MUX

PLL_DVDD

MBCK MLRCK MSDIN[0:3]

LGE Internal Use Only

5. IC704 PWM • PIN DESCRIPTION Name

Pin NO.

Type

Description Power and Ground

PLL_AVDD

6

Analog Power

PLL analog power supply.

PLL_AVSS

8

Analog Ground

PLL analog ground.

PLL_DVDD

3

PLL Power

PLL digital power supply.

PLL_DVSS

2

PLL Ground

PLL digital ground.

DVDD

13, 34, 42, 66, 80, 91

Power

Core power supply.

DVSS

14, 35, 43, 63, 81, 92

Ground

Core digital ground.

IO_VDD

4, 10, 22, 29, 39, 47, 56, 65, 72, 94

Power

I/O power supply. 3.3V Digital power supply.

IO_VSS

1, 5, 7, 9, 21, 28, 38, 44, 50, 53, 57, 60, 64, 69, 73, 85, 95

Ground

I/O digital ground.

Reset and Clock /RESET

96

I

H/W reset signal. Active Low Schmitt-Trigger input. The Schmitt-Trigger input allows a slowly rising input to reset the chip reliably. The RESET signal must be asserted ‘Low’ during power up. De-assert ‘High’ for normal operation.

XIN

86

Analog

Crystal Oscillator input pin.

XOUT

87

Analog

Crystal Oscillator output pin.

PCM Audio Input/Output Interface MBCK

11

I/O

PCM bit clock input/output of main 8-channel audio. User can select the master/slave mode of this signal. Schmitt-Trigger input.

MLRCK

12

I/O

PCM Word clock (left-right clock) input/output of main 8-channel audio. User can select the master/slave mode of this signal. Schmitt-Trigger input.

MSDIN [3:0]

15, 16, 17, 18

I

SBCK

19

I/O

SLRCK

20

I/O

SSDIN [3:0]

23, 24, 25, 26

I/O

LGE Internal Use Only

PCM serial data input of main 8-channel audio. Schmitt-Trigger input. PCM bit clock input/output of 8-channel audio. User can select the master/slave mode of this signal. Schmitt-Trigger input. PCM word clock (left-right clock) input/output of sub 8-channel audio. User can select the master/slave mode of this signal. Schmitt-Trigger input. PCM serial data input of sub-channel audio. User can set this sub-channel data input pins to PCM serial data output pins. See the Control Register Description part. Schmitt-Trigger input

2-42

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

MIC_MCLK

30

O

Main clock for external microphone input A/DC. Clock frequency can be selected between 6.144MHz, 12.288MHz, and 24.576MHz.

MIC_BCK

31

I/O

PCM bit clock input/output of external microphone. Bit clock frequency is 3.072MHz (48kHz x 64, fixed)

MIC_LRCK

32

I/O

PCM Word clock (left-right clock) input/output of external microphone. Word clock rate is 48kHz (fixed).

MIC_SDIN

33

I

PCM serial data input of external microphone. Schmitt-Trigger input.

DMIX_MCLK

93

O

Main clock for external down-mix line output D/AC.

DMIX_BCK

89

O

PCM bit clock output of down-mix signal. Bit clock frequency is 6.144MHz (96kHz x 64, fixed)

DMIX_LRCK

88

O

PCM Word clock (left-right clock) output of down-mix signal. Word clock rate is 96kHz (fixed).

DMIX_SDOUT

90

O

PCM serial data output of down-mix signal.

PWM1_P

49

O

Positive PWM output of channel 1.

PWM1_M

48

O

Negative PWM output of channel 1.

PWM2_P

52

O

Positive PWM output of channel 2.

PWM2_M

51

O

Negative PWM output of channel 2.

PWM3_P

55

O

Positive PWM output of channel 3.

PWM3_M

54

O

Negative PWM output of channel 3.

PWM Audio Output

PWM4_P

59

O

Positive PWM output of channel 4.

PWM4_M

58

O

Negative PWM output of channel 4.

PWM5_P

62

O

Positive PWM output of channel 5.

PWM5_M

61

O

Negative PWM output of channel 5.

PWM6_P

68

O

Positive PWM output of channel 6.

PWM6_M

67

O

Negative PWM output of channel 6.

PWM7_P

71

O

Positive PWM output of channel 7.

PWM7_M

70

O

Negative PWM output of channel 7.

PWM8_P

75

O

Positive PWM output of channel 8.

PWM8_M

74

O

Negative PWM output of channel 8.

PWM_HP_L_P

46

O

Positive PWM output of headphone left channel.

PWM_HP_L_M

45

O

Negative PWM output of headphone left channel.

PWM_HP_R_P

41

O

Positive PWM output of headphone right channel.

PWM_HP_R_M

40

O

Negative PWM output of headphone right channel.

PWM_SWL_P

37

O

Positive PWM output of subwoofer line output.

PWM_SWL_M

36

O

Negative PWM output of subwoofer line output.

SPI/I2C

84

System Control Interface I

Host interface mode (SPI or I2C) selector. Assert ‘HIGH’ for SPI mode. De-assert ‘LOW’ for I2C mode. Internal pull-down resistor.

SO/SDA

78

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

I/O

SO for SPI mode or SDA for I2C mode.

2-43

LGE Internal Use Only

SCK/SCL

79

I

SCK for SPI mode or SCL for I2C mode. Schmitt-Trigger input.

SI/I2C_AD0

82

I

SI for SPI mode or Slave Address 0 for I2C mode. Schmitt-Trigger input. Internal pull-down resistor.

/CS/I2C_AD2

83

I

Chip selector (CS) for SPI mode or Slave Address 2 for I2C mode. Schmitt-Trigger input. Internal pull-down resistor.

Special Control Interface EXT_MUTE

27

I

OVERLOAD

76

I

EPD_ENA

77

O

External mute control input. Active High. Assert ‘HIGH’ to mute audio output. Internal pull-down resistor. Power stage overload indication input. Polarity is programmable. Schmitt-Trigger input. When OVERLOAD is asserted, all PWM audio outputs go to “LOW”. That shutdown process is programmable. Internal pull-down resistor. External amplifier power device enable output. Active High. Test Mode

TEST_MODE1

97

I

Test mode selection pin 1. In normal operation, it should be “LOW” or not connected. Internal pull-down resistor.

TEST_MODE2

98

I

Test mode selection pin 2. In normal operation, it should be “LOW” or not connected. Internal pull-down resistor.

SCAN_ENA

99

I

Scan enable. Active High. In normal operation, it should be “LOW” or not connected. Internal pull-down resistor.

TEST_MODE3

100

I

Test mode selection pin 3. In normal operation, it should be “LOW” or not connected. Internal pull-down resistor.

All inputs and bi-directional inputs are 5 Volt tolerant. The corresponding pins can be connected to the buses that can swing between 0V and 5V. The output-only pins are not 5V tolerant and the buses they are connected to can swing only between 0V and 3.3V.

LGE Internal Use Only

2-44

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

WIRING DIAGRAM

CABLE1

PN202

2007. 11. 30

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-45

2-46

LGE Internal Use Only

OVERALL BLOCK DIAGRAM

2007. 11. 30

LGE Internal Use Only

2-47

2-48

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

CIRCUIT DIAGRAMS 1. SMPS(POWER) CIRCUIT DIAGRAM IMPORTANT SAFETY NOTICE WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

12

COMPONENTS ARE SHADED ON THE SCHEMATIC NOTE : 1. Shaded( ) parts are critical for safety. Replace only FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFwith specified part number. 2. Voltages are DC-measured with a digital voltmeter FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode. PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.

11

10

9

8

7

6

5

4

3

2

1

A

B

NOTES)

Symbol denotes DC chassis ground.

NOTE) NOTE) NOTE) NOTE)

Warning Parts that are shaded are critical With respect to risk of fire or electricial shock.

C

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

D

E

2007. 11. 30 F

G

H

I

2-49

J

K

L

2-50

M

N

O

P

Q

R

S

T

LGE Internal Use Only

2. MPEG CIRCUIT DIAGRAM

12

11

10

9

8

7

6

5

4

3

2

1

2007. 11. 30 A

LGE Internal Use Only

B

C

D

E

F

G

H

I

2-51

J

K

L

2-52

M

N

O

P

Q

R

S

T

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

3. SERVO CIRCUIT DIAGRAM

12

11

10

9

8

7

6

5

4

3

2

1

2007. 11. 30 A

B

C

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

D

E

F

G

H

I

2-53

J

K

L

2-54

M

N

O

P

Q

R

S

T

LGE Internal Use Only

4. MICOM CIRCUIT DIAGRAM

12

11

10

9

8

7

6

5

4

3

2

1

2007. 11. 30 A

LGE Internal Use Only

B

C

D

E

F

G

H

I

2-55

J

K

L

2-56

M

N

O

P

Q

R

S

T

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

5. I/O CIRCUIT DIAGRAM

12

11

10

9

8

7

6

5

4

3

2

1

2007. 11. 30 A

B

C

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

D

E

F

G

H

I

2-57

J

K

L

2-58

M

N

O

P

Q

R

S

T

LGE Internal Use Only

6. AMP CIRCUIT DIAGRAM

12

11

10

9

8

7

6

5

4

3

2

1

2007. 11. 30 A

LGE Internal Use Only

B

C

D

E

F

G

H

I

2-59

J

K

L

2-60

M

N

O

P

Q

R

S

T

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

7. MIC CIRCUIT DIAGRAM

12

11

10

9

8

7

6

5

4

3

2

1

2007. 11. 30 A

B

C

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

D

E

F

G

H

I

2-61

J

K

L

2-62

M

N

O

P

Q

R

S

T

LGE Internal Use Only

8. FRONT CIRCUIT DIAGRAM

12

11

10

9

8

7

6

5

4

3

2

1

2007. 11. 30 A

LGE Internal Use Only

B

C

D

E

F

G

H

I

2-63

J

K

L

2-64

M

N

O

P

Q

R

S

T

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

9. PWR KEY CIRCUIT DIAGRAM

12

11

10

9

8

7

6

5

4

3

2

1

2007. 11. 30 A

B

C

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

D

E

F

G

H

I

2-65

J

K

L

2-66

M

N

O

P

Q

R

S

T

LGE Internal Use Only

10. MIC & USB & PTB CIRCUIT DIAGRAM

12

11

10

9

8

7

6

5

4

3

2

1

2007. 11. 30 A

LGE Internal Use Only

B

C

D

E

F

G

H

I

2-67

J

K

L

2-68

M

N

O

P

Q

R

S

T

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

PRINTED CIRCUIT BOARD DIAGRAMS 1. MAIN P.C. BOARD DIAGRAM ( TOP VIEW )

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-69

2-70

LGE Internal Use Only

MAIN P.C. BOARD DIAGRAM ( BOTTOM VIEW )

LGE Internal Use Only

2-71

2-72

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2. SMPS P.C. BOARD DIAGRAM

NOTE: Warning Parts that are shaded are critical With respect to risk of fire or electrical shock.

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-73

2-74

LGE Internal Use Only

3. TIMER P.C BOARD DIAGRAM (LH-T3039)

TIMER P.C BOARD DIAGRAM (LH-T3530)

4. KEY P.C. BOARD DIAGRAM (LH-T3039)

KEY P.C. BOARD DIAGRAM (LH-T3530)

5. FRONT JACK P.C. BOARD DIAGRAM

LGE Internal Use Only

2-75

2-76

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

SECTION 3. EXPLODED VIEWS NOTES) THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

462

• CABINET AND MAIN FRAME SECTION 463 A

250 B

283

A

A50

B

463

463

463 A43 C

462 PN302

CABLE1 A47

MA E

SM D

PS

D

PN202

IN

C

300 465

467

A46 465 E

275

279

FR A41

ON

T

A44

JA

CK

262

261 260

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-1

3-2

261

LGE Internal Use Only

• DECK MECHANISM EXPLODED VIEW(DP-12TV)

001 002

A02

A01

003

439 018 013 014

020 017

435 016 015B 015 015A

440 026

010

442 012A 012

A03 037 019

LGE Internal Use Only

012

442

3-3

3-4

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

• PACKING ACCESSORY SECTION

832 KARAOKE DISC

818

827 MICRO PHONE

PORTABLE IN CABLE

824 AM LOOP ANTENNA

811 RCA CABLE VIDEO(1WAY)

825 FM WIRE ANTENNA

808 BATTERY

801

900 REMOTE CONTROL

OWNER'S MANUAL

804 BAG 803 PACKING, CASING 803 PACKING, CASING

802 BOX

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-5

LGE Internal Use Only

• SPEAKER SECTION 1. SATELLITE SPEAKER(SH33SU-S)

A80 A81

F.L SPK F.R SPK

A82

CENTER SPK

A83

R.L SPK

A84

R.R SPK

853

852

WIRE80

F.L SPK

WIRE81

F.R SPK

WIRE82

CENTER SPK

WIRE83

R.L SPK

WIRE84

R.R SPK

851

850

LGE Internal Use Only

3-6

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

2. PASSIVE SUBWOOFER(SH33SU-W)

A90

952

WIRE90

956

950

954 951

955

953

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-7

LGE Internal Use Only

3. SATELLITE SPEAKER(SH33SD-S)

A80 A81

F.L SPK F.R SPK

A82

CENTER SPK

A83

R.L SPK

A84

R.R SPK

853

WIRE80

852 851

F.L SPK

WIRE81

F.R SPK

WIRE82

CENTER SPK

WIRE83

R.L SPK

WIRE84

R.R SPK

850

LGE Internal Use Only

3-8

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

4. PASSIVE SUBWOOFER(SH33SD-W)

A90

952

WIRE90

956

950

954 951

955

953

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-9

LGE Internal Use Only

LGE Internal Use Only

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

SECTION 4. MECHANISM (DP-12TV) [CONTENTS] DECK MECHANISM PARTS LOCATIONS • Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 • Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 • Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

DECK MECHANISM DISASSEMBLY 1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1-1-1. Plate Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 3. Base Assembly Sled 3-1. Gear Feed . . . . . . 3-2. Gear Middle . . . . . 3-3. Gear Rack . . . . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. 4-4 . 4-4 . 4-4 . 4-4

4. Rubber Rear . . . . . . . . . . . 5. Frame Assembly Up/Down 6. Belt Loading . . . . . . . . . . . 7. Gear Pulley . . . . . . . . . . . . 8. Gear Loading . . . . . . . . . . 9. Guide Up/Down . . . . . . . . 10. PWB Assembly Loading 11. Base Main . . . . . . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

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. 4-4 . 4-5 . 4-5 . 4-5 . 4-5 . 4-5 . 4-5 . 4-5

EXPLODED VIEW 1. DECK MECHANISM EXPLODED VIEW (DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

4-1

LGE Internal Use Only

DECK MECHANISM PARTS LOCATIONS • Top View

Procedure Parts

Fixing Type

Starting No.

1

Disass Figembly ure

1

Main Base

4-1

2

Clamp Assembly

4-1

Disc 1, 2

3

Plate Clamp

4-1

1, 2, 3

4

Magnet Clamp

4-1

1, 2, 3, 4

5

Clamp Upper

4-1

1

6

Tray Disc

4-2

1, 6

7

Base Assembly Sled

4-3 4 Screws,

1, 2, 6

8

Gear Feed

1 Connector

4-3

1 Locking Tabs 1, 2, 6, 8

9

4-3

Gear Middle

• Top View(without Tray Disc) 1, 2, 6, 8,

10 Gear Rack

1 Screw

4-3

1 Screw

Bottom 4-4

9 1, 2, 7

11 Rubber Rear

1, 2, 7

12 Frame Assembly

1, 2

13 Belt Loading

1, 2 ,13

14 Gear Pulley

4-3

Up/Down

1, 2, 13, 14 15 Gear Loading 1, 2, 7, 12, 13,

16 Guide Up/Down

14

17 PWB Assembly

1, 2, 13

Loading

1 Locking Tab

4-4 4-4

1 Locking Tab

4-4

1 Locking Tab

Bottom 4-4

4-4

1 Hook 2Screw

1, 2, 7, 12, 13, 18 Base Main

2 Locking Tabs

4-4

14, 15, 16, 17

• Bottom View

Note When reassembling, perform the procedure in reverse order. The “Bottom” on Disassembly column of above Table indicates the part should be disassembled at the Bottom side. LGE Internal Use Only

4-2

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

DECK MECHANISM DISASSEMBLY

TRAY DISC MAIN BASE DISC CLAMP ASSEMBLY PLATE CLAMP MAGNET CLAMP CLAMP UPPER

(Fig. A)

BASE MAIN

HOLDER

LEVER BASE MAIN BASE MAIN BOTTOM SIDE VIEW

Fig. 4-1

Fig. 4-2

1. Main Base (Fig. 4-1)

2. Tray Disc (Fig. 4-2)

1-1. Clamp Assembly Disc 1) Place the Clamp Assembly Disc as Fig. (A) 2) Lift up the Clamp Assembly Disc in direction of arrow(A). 3) Separate the Clamp Assembly Disc from the Holder Clamp. 1-1-1. Plate Clamp 1) Turn the Plate Clamp to counterclockwise direction and then lift up the Plate Clamp. 1-1-2. Magnet Clamp 1-1-3. Clamp Upper

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

4-3

1) Insert and push a Driver in the emergency eject hole(A) at the right side, or put the Driver on the Lever(B) of the Gear Emergency and pull the Lever(B) in direction of arrow so that the Tray Disc is ejected about 15~20mm. 2) Pull the Tray Disc until it is separated from the Base Main completely.

LGE Internal Use Only

RUBBER DAMPER Distinguish upper and lower sides (Assemble with care)

RUBBER DAMPER Distinguish upper and lower sides (Assemble with care)

RUBBER DAMPER

BASE PU

(S2) (S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY GEAR RACK SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3-3. Gear Rack

3. Base Assembly Sled (Fig. 4-3) 1) Release 4 Screw(S2). 2) Disconnect the FFC Connector(C1)

3-1. Gear Feed 3-2. Gear Middle

LGE Internal Use Only

1) Release the Scerw(S3)

4. Rubber Rear (Fig. 4-3)

4-4

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

GUIDE UP/DOWN GEAR LOADING

GEAR PULLEY

SCREW INSERTION TORGUE CONTROL (800gf DOWN)

(L6) (L6) BASE MAIN

(L4)

BELT LOADING (H1) (C2)

PWB ASSEMBLY LOADING (S5)

(S4)

BASE MAIN (S4) (A)

(A)

GUIDE UP/DOWN

(A)

(B)

(L5)

UP/DOWN FRAME ASSEMBLY

(B)

FIG. (A)

FIG. (B) GUIDE UP/DOWN

(C) (B) GUIDE UP/DOWN FIG. (C)

Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4) Note

Put the Base Main face down(Bottom Side) 1) Release the screw(S4) 2) Unlock the Locking Tab(L3) in direction of arrow and then lift up the Frame Assembly Up/Down to separate it from the Base Main.

8. Gear Loading (Fig. 4-4) 9. Guide Up/Down (Fig. 4-4) 1) Move the Guide Up/Down in direction of arrow(A) as Fig.(A) 2) Push the Locking Tab(L5) down and then lift up the Guide Up/Down to separate it from the Base Main. Note When reassembling place the Guide Up/Down as Fig.(C) and move it in direction arrow(B) until it is locked by the Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)

Note

• When reassembling move the Guide Up/Down in direction of arrow(C) until it is positioned as Fig.(C). • When reassembling insert (A) portion of the Frame Assembly Up/Down in the (B) portion of the Guide Up/Down as Fig.(B)

10. PWB Assembly Loading (Fig. 4-4) Note Put the Base Main face down(Bottom Side) 1) Release 1 Screws(S5) 2) Unlock the Loading Motor (C2) from the Hook (H1) on the Base Main. 3) Unlock 2 Locking Tabs(L6) and separate the PWB Assembly Loading from the Base Main.

6. Belt Loading(Fig. 4-4) Note Put the Base Main on original position(Top Side)

7. Gear pulley (Fig. 4-4) 1) Unlock the Locking Tab(L4) in direction of arrow(B) and then separate the Gear Pulley from the Base Main. Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

11. Base Main(Fig. 4-4)

4-5

LGE Internal Use Only

DECK MECHANISM EXPLODED VIEW (DP-12TV)

001 002

A02

A01

003

439 018 013 014

020 017

435 016 015B 015 015A

440 026

010

442 012A 012

A03 037

019

LGE Internal Use Only

4-6

012

442

Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes