LIFTING & RIGGING PRODUCTS FOR The eNTeRTaINmeNT ...

LIFTING & Rigging PRODUCTS for the entertainment industry Lift Turn Move Ltd, September 2013

CONTROL / HOISTS / TRACK / TRUSS / WINCHES – ALL IN ONE PLACE

lifting equiPMent and systeMs for industrial and entertainMent industries

Lift turn move ltd LTM – Lift Turn Move Ltd

2

Lift Turn Move Ltd (LTM) supply Lifting Equipment and Components to be incorporated into systems for Entertainment and Industrial applications. Established in September 2004 and based in Bromborough- Wirral, we are an independent company, wholly owned and operated by the people who run the business day by day. This ensures decisions are made swiftly and customer service is our top priority. LTM currently offers sales and after sales support in the UK, Europe, Middle East and Africa with continued expansion into new markets.

Markets, Clients and Products

LTM supply equipment to assist with the Lifting, Handling, Supporting, Turning or Moving of many types of loads. We supply an extensive range of Equipment for use within the Entertainment Market, including Venues, Production, Theatres and Professional Leisure. Our main clients are dealers, system integrators, entertainment production companies, stage engineering companies and project installers, OEM’s and equipment hire companies. LTM products include Equipment and Solutions including LoadGuard® Electric Chain Hoists, Motion Control Systems, Truss, Manual Lifting Equipment, Winches, Light Crane Systems and Loose Rigging Gear.

Premium Brands

LTM offer LoadGuard® Electric Chain Hoists, Guardian and Guardian- Pro Hoists Controllers, Interal Truss and XLNT Cyber Motion equipment. Standard and high integrity chain hoists and control systems are our speciality. This includes equipment that meets or exceeds current safety regulations and standards.

Also included is an EC Declaration of Conformity or Incorporation. Operating anuals, spare parts lists, wiring diagrams, maintenance instructions and drawings etc. are available on request or from our website

Workshop Services

Our products are available through many local stockists of equipment throughout the UK, who can undertake repairs, installation and servicing. Our sales and workshop staff are pleased to help on Technical issues

Training

LTM continues to offer high quality equipment familiarisation and product training courses for our clients. Please consult either our web site or your normal contact at LTM if you would like to attend any of the courses that we run. We are constructing a new lifting equipment training centre in Bromborough. The school will provide a variety of courses to help employers and users operate, maintain and service LoadGuard hoists, winches and other equipment that we offer. Experienced LTM training staff with experience of use and maintenance of lifting equipment ensure practical and thorough training in line with current legislation. As well as providing training for users, the centre will be available for companies who wish to run their own specific training courses or host meetings.

Why use LTM

We have 17 staff, all LEEA (Lifting Equipment Engineers Association) qualified with over 300 man years of lifting experience. Our sales and workshop staff are friendly, experienced, trained and knowledgeable. We understand you always have a range of suppliers so why choose LTM

Our Websites

• We supply only the highest quality products- our stance is simple, if we won’t stand under it we won’t sell it

• Facebook- liftturnmove

• Customer service is a priority not an afterthought- when we deal with suppliers we expect a fast response, in-depth product knowledge and exceptional service- so we offer nothing less to our clients.

• Twitter- @LiftTurnMove

• We offer value for money

For further information about LTM and its products, people and services please visit; www.liftturnmove.co.uk and follow us on:

• Linkedin- @Lift Turn Move Ltd All LTM products are supplied with comprehensive operating instructions.

When to deal with LTM, you get experience, problem solving and most of all flexibility – free of charge.

HOISTS / CONTROL / TRUSS / SUPPORT - ALL IN ONE PLACE Contact Details

LTM - Lift Turn Move Ltd Tel: +44 (0)151 649 0467 Unit 2 Stadium Court Fax: +44 (0)151 649 0099 Wirral International Business Park Email: [email protected] Plantation Road www.liftturnmove.co.uk Bromborough Wirral CH62 3QG

Sales Contacts:

Mobile Ric Nuttall 07989 355 007 Robert Price 07939 592 025 Jenny Steenson -

Direct dial 0151 649 1050 0151 649 1052 0151 649 1054

ENTERTAINMENT DIVISION DIRECTOR: Dan Holme

07737 939 124

0151 559 1059

email [email protected] [email protected] [email protected] [email protected]

TECHNICAL CONTACT: ACCOUNTS CONTACT: [email protected]

[email protected]

Opening Hours: Monday - Friday 9.00am - 5.00pm the office is often open outside these times. Deliveries: We use various methods of delivery and can deliver more or less whenever you need.

liftturnmove

@LiftTurnMove

@Lift Turn Move Ltd

loadguard Applications

LoadGuard

®

3

LoadGuard® Entertainment Chain Hoists for General Rigging Purposes

4

LoadGuard

®

• Modern design, manufacture and assembly mean long life and competitive pricing. The hoist is quiet, reliable and proven • Modular unit meets current international hoisting regulations for rigging hoists to BGV D8 and FEM 9.751 standards: 0ptional extra features allow the hoist to conform to higher safety standards- both current and in development • These options include second brake, standard and ultimate limit switches, load sensing eye or hook suspension, brake monitor and encoders for positional feedback. These can be fitted or retrofitted to standard hoists due to the modular design • Lifting capacities from 250kg to 5000kg • Supplied with Direct Control or Low Voltage Control (42V) which has upper/ lower geared electrical limit switches. • Light in weight, small in size; a 500kg hoist weighs only 18.5kg • The clutch overload device is mounted outside the drive train; In the event of clutch problems the load will not be compromised. • Hoists can be used for either upright- motor up or climbing- motor down applications • The hoist and chain are black in colour, ideal for entertainment applications. Zinc plated chain also available on request, ideal for outdoor applications • LoadGuard® hoists are fitted with moveable mechanical stops to prevent over-travel in an emergency situation • Speeds; a range of speeds are available including standard 4 or 8 m/ min. Faster hoists and dual speed versions are also available • 5 or 6 pocket load chain wheel gives smoother running and quieter operation • Eye suspension on body is standard, hook suspension and locking hooks on request • The chain bag is close coupled, available in 5 sizes plus specials are available on request. • Available for 400V, 3Ph, or 220V, 1Ph power supplies, others on request • Flight cases are available to hold 1, 2 or 4 hoists reducing pack and truck sizes, see page 11

LoadGuard - for when you need to lift, lower, position or suspend a load in entertainment rigging applications Why should I use a loadguard® rigging hoist? Available in Direct Control or Low Voltage Control with Limit Switches. The LoadGuard® chain motor meets the requirements of all current hoisting standards. Optional extra features can be added later to allow the hoists to conform to entertainment safety standards Modern design and manufacturing means the hoist is quiet, compact, lightweight and competitively priced. When combined with a Guardian® Hoist Control System - one source of supply

LoadGuard® Entertainment Chain Hoists for General Rigging Purposes

LoadGuard

®

Modular unit meets current international hoisting regulations for standard rigging hoists to BGV D8 and FEM 9.751 standards. Lifting capacities from 250kg to 5000kg

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Specifications Type

Lifting capacity (kg)

Nominal Lifting speed (m/min)

Motor power (kW)

No. of chain falls

Chain dimensions (mm)

Chain safety factor

Weight hoist only (kg)

Weight per metre lift (kg)

LG25/1/4

250

4

0.18

1

4 x 12.3

8.2

18

0.32

LG25/1/8

250

8

0.36

1

4 x 12.3

8.2

18

0.32

LG25/2/2

500

2

0.18

2

4 x 12.3

8.2

20.5

0.64

LG25/2/4

500

4

0.36

2

4 x 12.3

8.2

20.5

0.64

LG50/1/4

500

4

0.36

1

5 x 15.3

6.4

18.5

0.52

LG50/1/8

500

8

0.72

1

5 x 15.3

6.4

18.5

0.52

LG50/2/2

1000

2

0.36

2

5 x 15.3

6.4

21.5

1.04

LG50/2/4

1000

4

0.72

2

5 x 15.3

6.4

21.5

1.04

LG10/1/4

1000

4

0.72

1

7 x 22

6.28

42

1.04

LG10/1/8

1000

8

1.45

1

7 x 22

6.28

42

1.04

LG10/2/2

2000

2

0.72

2

7 x 22

6.28

44

2.08

LG10/2/4

2000

4

1.45

2

7 x 22

6.28

44

2.08

LG16/1/4

1600

4

1.22

1

9 x 27

6.48

58

1.75

LG16/1/8

1600

8

2.44

1

9 x 27

6.48

58

1.75

LG16/2/2

3200

2

1.22

2

9 x 27

6.48

62.5

3.5

LG16/2/4

3200

4

2.44

2

9 x 27

6.48

62.5

3.5

LG20/1/4

2000

4

1.55

1

10 x 28

6.4

58

2.25

LG20/1/8

2000

8

3.05

1

10 x 28

6.4

58

2.25

LG20/2/2

4000

2

1.55

2

10 x 28

6.4

62.5

4.5

LG20/2/4

4000

4

3.05

2

10 x 28

6.4

62.5

4.5

LG250/1/3.2

2500

3.2

1.55

1

10 x 28

5.12

58

2.25

LG250/1/6.4

2500

6.4

3.05

1

10 x 28

5.12

58

2.25

LG250/2/1.6

5000

1.6

1.55

2

10 x 28

5.12

62.5

4.5

LG250/2/3.2

5000

3.2

3.05

2

10 x 28

5.12

62.5

4.5

Faster speed or dual speed hoists available on request

LoadGuard® Hoists Prepared to BS7906: Part 1 - Category A

LoadGuard

Lifting capacities from 200 to 3200kg

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High integrity Hoists prepared for incorporation into a BS 7906: Part 1: 2005-Category A system. Category A Hoists are declared by the manufacturer as intended for use by the entertainment industry for lifting and suspending loads and meeting the requirements of BS 7905-1 or DIN 56925.

The following features are included: • 2 Separate brakes • Brake Position - brake acts directly to stop the load - the clutch is outside the drive train • Limit Switches - limit switches and emergency limit switches • Mechanical Stops - end of travel stops essential • Emergency Stop - essential • Secondary Suspension - not necessary • Controller – desirable • Chain Container - 50% fullness maximum • Factor of safety- 8:1

Loadguard® hoists have the following features: • Modern design, manufacturing and assembly; the latest technology means long life and competitive pricing. Quiet, reliable, and proven time after time • Optional extra features can be added to meet higher integrity standards that may evolve in the future • Low Voltage control incorporates upper and lower geared electrical limit switches with ultimate switches • Hoists are fitted with moveable mechanical stops as an additional safety feature • Speeds: a range of speeds are available including standard 4 or 8 m/min. Faster speeds and 2 speed versions are also available • The clutch overload device is mounted in the rotor shaft outside the drive train; In the event of clutch problems the load will not be compromised. • 5 or 6 pocket load chain wheel gives smoother running and quiet operation • The hoist can be used for upright - motor up or climbing - motor down applications. The chain bag is close coupled and available in 5 sizess • The hoist and chain are black in colour with handles as standard, ideal for entertainment applications; Zinc plated chain is available for outdoor applications • Light in weight, small in size; a 500kg hoist weighs only 18.5kg • Upper eye Suspension is standard, hook and locking hook available on request • Available for 400V, 3Ph, 50Hz power supply • Option of load sensors and encoders for load monitoring and positional control

Why should I use a LoadGuard® Hoist prepared to BS 7906: Part 1- Category A? LoadGuard® meets the requirements of current entertainment hoisting standards. Extra features are added to the modular LoadGuard® hoist to enable incorporation into a to BS 7906; Part 1- Category A system. Hoists to this standard are widely used in theatres, schools, multi-purpose venues, sports centres, arenas and convention centres.

Always consult a professional before undertaking lifting and/or rigging operations and ensure a risk assessment is carried out.

®

LoadGuard® Hoists Prepared to BS7906: Part 1 - Category A

LoadGuard

®

Specifications

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Specification - Single lifting speed Hoist Type



Motor power (kW)

No. of chain falls



Weight per extra metre lift (kg) 0.32

LG25/1/4/BS

200

4

0.18

1

4 x 12.3

18

LG25/1/8/BS

200

8

0.36

1

4 x 12.3

18

0.32

LG25/2/2/BS

400

2

0.18

2

4 x 12.3

20.5

0.64

LG25/2/4/BS

400

4

0.36

2

4 x 12.3

20.5

0.64

LG50/1/4/BS

400

4

0.36

1

5 x 15.3

18.5

0.52

LG50/1/8/BS

400

8

0.72

1

5 x 15.3

18.5

0.52

LG50/2/2/BS

800

2

0.36

2

5 x 15.3

21

1.04

LG50/2/4/BS

800

4

0.72

2

5 x 15.3

21

1.04

LG10/1/4/BS

800

4

0.72

1

7 x 22

42

1.04

LG10/1/8/BS

800

8

1.45

1

7 x 22

42

1.04

LG10/2/2/BS

1600

2

0.72

2

7 x 22

44

2.08

LG10/2/4/BS

1600

4

1.45

2

7 x 22

44

2.08

LG16/1/4/BS

1250

4

1.22

1

9 x 27

58

1.75

LG16/1/8/BS

1250

8

2.44

1

9 x 27

58

1.75

LG16/2/2/BS

2500

2

1.22

2

9 x 27

62.5

3.5

LG16/2/4/BS

2500

4

2.44

2

9 x 27

62.5

3.5

LG20/1/4/BS

1600

4

1.55

1

10 x 28

58

2.25

LG20/1/8/BS

1600

8

3.05

1

10 x 28

58

2.25

LG20/2/2/BS

3200

2

1.55

2

10 x 28

62.5

4.5

LG20/2/4/BS

3200

4

3.05

2

10 x 28

62.5

4.5

Hoist Type



Motor power (kW)

No. of chain falls



Weight per extra metre lift (kg)

LG25/1/8&2/BS

200

8/2

0.36/0.09

1

4 x 12.3

21

0.32

LG25/1/12.5&3/BS

160

12.5/3

0.36/0.09

1

4 x 12.3

21

0.32

LG25/1/20&5/BS

100

20/5

0.36/0.09

1

4 x 12.3

21

0.32

Specification - Dual hoisting speeds

LG25/2/4&1/BS

400

4/1

0.36/0.09

2

4 x 12.3

21

0.64

LG25/2/6.25&1.5/BS

320

6.25/1.5

0.36/0.09

2

4 x 12.3

21

0.64

LG50/1/8&2/BS

400

8/2

0.72/0.18

1

5 x 15.3

21

0.52

LG50/1/12.5&3/BS

320

12.5/3

0.72/0.18

1

5 x 15.3

21

0.52

LG50/1/20&5/BS

200

20/5

0.72/0.18

1

5 x 15.3

21

0.52

LG50/2/4&1/BS

800

4/1

0.72/0.18

2

5 x 15.3

22

1.04

LG50/2/6.25&1.5/BS

630

6.25/1.5

0.72/0.18

2

5 x 15.3

22

1.04

LG10/1/8&2/BS

800

8/2

1.45/0.36

1

7 x 22

45

1.04

LG10/1/16&4/BS

800

16/4

1.45/0.36

1

7 x 22

45

1.04

LG10/2/4&1/BS

1600

4/1

1.45/0.36

2

7 x 22

47

2.08

LG10/2/8&2/BS

1600

8/2

1.45/0.36

2

7 x 22

47

2.08

LG16/1/8&2/BS

1250

8/2

2.44/0.61

1

9 x 27

60

1.75

LG16/1/12.5&3/BS

1000

12.5/3

2.39/0.58

1

9 x 27

60

1.75

LG16/2/4&1/BS

2500

4/1

2.44/0.61

2

9 x 27

64.5

3.5

LG16/2/6.25&1.5/BS

2000

6.25/1.5

2.39/0.58

2

9 x 27

64.5

3.5

LG20/1/8&2/BS

1600

8/2

3.05/0.77

1

10 x 28

60

2.25

LG20/1/12.5&3/BS

1250

12.5/3

2.98/0.72

1

10 x 28

60

2.25

LG20/2/4&1/BS

3200

4/1

3.05/0.77

2

10 x 28

64.5

4.5

LG20/2/6.25&1.5/BS

2500

6.25/1.5

2.98/0.72

2

10 x 28

64.5

4.5

LoadGuard® Hoists Prepared to BGV D8 Plus German Safety regulations for load holding above people when loads are static Lifting capacities from 160 to 2000kg

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A range of high integrity hoists prepared to BGV D8 Plus German Safety Regulation (published by VPLT) for hoists with the special characteristic of being able to hold loads at rest above people without using a secondary safety component. The hoists allow (when people are present below the load): • Load holding when loads are static The hoists do not allow (when people are present below the load): • Assembly/ disassembly during set up • Staging processes involving movement. LoadGuard® Hoists to BGV D8 Plus have the following features: • 2 separate brakes • Limit switches not required (but available on some hoists) • Overload monitoring – shutdown. A friction clutch is permitted if it is not within the load path when the electric Chain Hoist is disconnected from the power supply. • Underload monitoring- not required • Factor of Safety – 10:1. The lifting capacity is de-rated Based on instructions from the German Employer’s Liability Insurance Association the ratings of BGV D8 Plus Hoists have to change. The lifting capacity now becomes Rated Lifting Capacity, this is calculated by dividing the maximum lifting capacity (with 10:1 safety factor) by the dynamic factor. Note* the BGV D8 Plus standard calls for Direct Control Hoists (without low voltage controls and electrical limit switches). LTM can supply the LoadGuard® as direct or low voltage control.

Specifications Type

Maximum Rated Capacity (kg)

Dynamic Factor

Lifting Speed (m/min)

Motor Power (kW)

No. of Chain Falls

Chain Dimensions (mm)

Chain Safety Factor

LG25/1/4/D8P

160

25%

4

0.18

1

4 x 12.3

10.24

LG25/1/8/D8P

160

25%

8

0.36

1

4 x 12.3

10.24

LG25/2/2/D8P

320

25%

2

0.18

2

4 x 12.3

10.24

LG25/2/4/D8P

320

25%

4

0.36

2

4 x 12.3

10.24

LG50/1/4/D8P

250

25%

4

0.36

1

5 x 15.3

10.24

LG50/1/8/D8P

250

25%

8

0.72

1

5 x 15.3

10.24

LG50/2/2/D8P

500

25%

2

0.36

2

5 x 15.3

10.24

LG50/2/4/D8P

500

25%

4

0.72

2

5 x 15.3

10.24

LG10/1/4/D8P

500

25%

4

0.72

1

7 x 22

10.04

LG10/1/8/D8P

500

25%

8

1.45

1

7 x 22

10.04

LG10/2/2/D8P

1000

25%

2

0.72

2

7 x 22

10.04

LG10/2/4/D8P

1000

25%

4

1.45

2

7 x 22

10.04

LG16/1/4/D8P

800

25%

4

1.22

1

9 x 27

10.39

LG16/1/8/D8P

800

25%

8

2.44

1

9 x 27

10.39

LG16/2/2/D8P

1600

25%

2

1.22

2

9 x 27

10.39

LG16/2/4/D8P

1600

25%

4

2.44

2

9 x 27

10.39

LG20/1/4/D8P

1000

25%

4

1.55

1

10 x 28

10.27

LG20/1/8/D8P

1000

25%

8

3.05

1

10 x 28

10.27

LG20/2/2/D8P

2000

25%

2

1.55

2

10 x 28

10.27

LG20/2/4/D8P

2000

25%

4

3.05

2

10 x 28

10.27

Faster speeds and dual speeds are available - please consult us

LoadGuard® Hoists Prepared to BGV C1 German Safety Regulations for moving loads above people without using a secondary suspension system Lifting capacities from 160 to 2000kg

9

High integrity Hoists prepared to BGV C1 German safety regulation These hoists allow the following (when people are present below the load) • Assembly/ disassembly in set up • Load holding when loads are static i.e. when the load is in a fixed position • Staging processes involving movement LoadGuard® Hoists to BGV C1 have the following features: • 2 separate brakes • 4 position limit switches – limit switches & emergency limit switches • Shutdown at 120% of rated load (using loadcell) • Underload monitoring – (using loadcell) • Factor of Safety – 10:1. The lifting capacity is de-rated Based on instructions from the German Employer’s Liability Insurance Association the ratings of BGV C1 Hoists have to change. The lifting capacity now becomes Rated Lifting Capacity, this is calculated by dividing the maximum lifting capacity (with 10:1 safety factor) by the dynamic factor; this has the effect of reducing all the previously stated lifting capacities. Hoists to this regulation are tested and approved by TUV offices throughout Germany and relevant certification issued. Each BGV C1 system has to be approved on site by an Approved Theatrical Engineer when integration tests are carried out. Special control systems monitor the special features and in the event of any of the safety features being breached- overload, slack chain or emergency limit contacted, the entire system shuts down. A bypass for the emergency limit is required so that an inspection engineer is able to test limit switches and brakes of the hoists individually.

Control systems operate manually or can operate via computerisation, with single or variable speeds, using encoders which can monitor the position of the hoists / load. We can fit absolute and/ or incremental encoders with very high accuracy, encoders may be required to control hoist positions etc. Load Cells are built into each hoist suspension, these are used to monitor under or overload but can also give readouts of actual loads Although this is a German regulation, there should be no doubting its safety. The standard is not officially approved for use in the UK and its selection is subject to a suitable risk assessment being carried out

SPECIFICATION Type

Maximum Rated Capacity (kg)

Dynamic Factor

Lifting Speed (m/min)

Motor Power (kW)

No. of chain falls


Chain Safety factor

FEM Classification

LG25/1/4/C1

160

25%

4

0.15

1

4 x 12.3

10.24

1Am

LG25/1/6.25/C1

160

25%

6.25

0.18

1

4 x 12.3

10.24

1Bm

LG50/1/4/C1

250

25%

4

0.18

1

5 x 15.3

10.24

3m

LG50/1/6.25/C1

250

25%

6.25

0.28

1

5 x 15.3

10.24

2m

LG10/1/4/C1

500

25%

4

0.72

1

7 x 22

10.04

3m

LG10/1/8/C1

500

25%

8

1.45

1

7 x 22

10.04

3m

LG16/1/4/C1

800

25%

4

1.53

1

9 x 27

10.39

2m

LG16/1/8/C1

800

25%

8

2.44

1

9 x 27

10.39

2m

LG16/2/4/C1

1600

25%

4

1.53

2

9 x 27

10.39

2m

LG20/1/4/C1

1000

25%

4

1.55

1

10 x 28

10.27

2m

LG20/1/8/C1

1000

25%

8

3.05

1

10 x 28

10.27

2m

LG20/2/4 C1

2000

25%

4

3.05

2

10 x 28

10.27

2m

LoadGuard

Dimensions for Standard Rigging Hoists

10

DImensions (mm) Type

A1

A4

B1

B3

C1

C2

H1 Eye Suspension

H1 Hook Suspension

LG25/1

246

40

309

22

164

53

369

431

LG25/2

246

40

309

22

164

53

408

470

LG50/1

246

40

309

22

164

53

377

439

LG50/2

246

40

309

22

164

53

417

479

LG10/1

321

52

367

32

214

69

482

553

LG10/2

321

52

367

32

214

69

556

627

LG16/1

345

75

389

37

230

135

608

643

LG16/2

345

75

389

37

230

135

690

725

LG20/1

345

75

389

37

230

135

608

643

LG20/2

345

75

389

37

230

135

690

725

LG250/1

345

75

389

37

230

135

608

608

LG250/2

345

75

389

37

230

135

690

690

Note: when ordering please specify the following in addition to the type. If in doubt ask LTM. E = Eye suspension DC = Direct Control operation

H = Hook suspension LV = Low Voltage operation

®

LoadGuard

LoadGuard® Features

®

Electric Chain Hoist considerations And custom solutions LTM offer as standard… When assessing an electric hoist application it is advisable to consider the following: • Environment Is the hoist to be used or located outside? if the answer is yes, then consideration must be given to the level of protection provided. i.e. a cover to park the hoist under when not in use, a rain cover or a higher level of enclosure protection - see below. • Power Supply Is there an adequate power supply available adjacent to the hoist location? What is the distance between the hoist and the supply?

We offer 1 phase hoists but always recommend 400V, 3Ph, 50Hz; Please specify the power available if different.

It is recommended that the supply cables and equipment are checked to ensure compatibility and that the installation conforms to the current local standards. After considering the above, the following custom hoist features from LTM maybe of interest to you

Upper or Lower Suspension;

Travel Limit switches;

•

Upper suspension can be an eye, swivel hook or custom plate.

•

Locking captive hooks are also available

•

Mid travel limits - to stop travel in one movement direction for position. (Note requires custom Guardian® control panel which is available from LTM).

•

Two emergency limits in addition to working limit switches

Handles; •

We add carrying handles and Cee Connectors to the chain hoist body.

Control; • Portable or wall mounted control units to operate multiple chain hoist systems through our Guardian® and Guardian® Pro range from our control division •

Radio control (wireless) – for single or multiple hoist systems

NOTE - Guardian® control systems are needed for feedback from the encoders (which LTM can provide).

Load Cells; Two options are available.

• Mechanical stops (to fit on chain to stop travel movement - a simple but efficient solution)

Installed on hoists in the eye or hook suspension. Load cells can be fitted to eye and hook suspension to detect pre-set under and overloads or show an actual load on a hoist.

Positional Encoders;

External load cells- shackle or plate type can be supplied as load cells.

Two types are available. •

Incremental

•

Absolute

NOTE - Separate monitoring system and cabling will also be required and can be provided by LTM.

Hoists working outside or in aggressive atmosphere; •

The standard IP rating for a LoadGuard® hoist is IP55, we can upgrade to IP65 Class (Ingress Protection), this is protected against dust and low pressure water jets from any direction.

To further protect your hoists, there are a number of additional protection (extra cost) features including: •

Galvanised Chain – The biggest threat to protecting outdoor hoists is to the chain. Galvanised chain is the best protection against the elements and we can over oil the chain to protect it further.

•

Drainage Holes – This allows any water that penetrates the hoist to pass through the body, rather than collecting inside.

•

Release & over Pressure Valves – This valve acts as a barrier preventing any moisture in the air being drawn into the body. When a hoist is hot from running or from being out in the sun all day the air heats and forms a partial vacuum, the hoist later cools and can suck moist air into the hoist body- the pressure difference built up inside the hoist will naturally draw in air.

The valve is similar in function to Gore-Tex in outdoor clothing, it allows air out but does not allow water in, it equalises the pressure difference, whilst preventing moisture entering •

Dipped Transformer – we can tropically dip the transformers, this is a waxy protection that coats the sensitive transformer completely.

•

Weather Covers – The weather cover will protect the hoist from the worst of the elements.

•

Stainless steel components

Note: If you have any doubts or questions regarding which electric hoist to purchase or the application you are using it in please ask a member of the LTM sales team to prior to purchasing!

Please note - LTM Quotes are an estimate for budget purposes only and is only valid within the terms stated. The basis of any quotation/sale is for the supply of components and machines only, and is based upon our interpretation of specification and application, and is subject to change as the design is determined. It is your responsibility to ensure suitability and correct fitting in advance - If you believe there to be a mistake or problem, you must notify LTM immediately before we begin manufacturing / ordering. Any changes to specification after order date may increase the lead-time on your order. Lead times and delivery dates are estimates only starting from the point of order not the quote, and are subject to change due to being unsold or unforeseen circumstances beyond our control. Any dates quoted will be subject to further delay if we have not received the order promptly and/or require signed drawings/confirmation of specification by the purchaser. Any advice given by LTM is in the form of guidance and recommendations only and should not be taken as compliance. Purchasers are responsible for the correct application of machines and the legal obligations of incorporating components and machines into lifting systems. It is always assumed that a suitable risk assessment has been carried out by the purchaser for the lifting components and/or machines to be supplied. When components and/or machines are incorporated as part of a lifting system, the lifting system as a whole shall be tested and marked with its safe working load by the integrator and/or user. LTM cannot be held responsible for the structural condition of the building and/or the supporting structure. It will always be assumed that the purchaser has checked with their own structural engineer to ensure the building and/or supporting structure has been evaluated and rated to accept the applied loads.

11

LoadGuard® Electric Chain Hoist- Features Brake

12

•

Maximum safety (construction with brake after slipping clutch)

•

New advanced brake design

•

Maintenance free

Chain wheel •

Made of hardened steel

•

5 & 6 chain pockets, quiet running and improved running properties

•

With double bearing support

Internal Geared limit switch •

Simple adjustment

•

Exact positioning

•

Lifting heights up to 220 m

•

Accuracy for repetition assured

•

4 position switches available

Transmission

Contactor control system

Hoisting chain

•

Helical-toothed first and second gear step for quiet running

•

Simple technology (no electronics susceptible to interference)

•

Calibrated especially for GIS

Permanent lubrication for wear resistant operation

Reliable technique

Zinc plated

•

•

•

•

Emergency stop as standard

•

Surface-hardened

•

42V control system allowing highest safety of operation

•

Quality class DAT (8SS) to FEM 9.671

•

Stainless Steel chain available

LoadGuard® Electric Chain Hoist- Features Chain guidance •

2-part construction to optimize maintenance

•

Reinforced Polyoxymethylene material highly wear resistant

•

Safe operation-jamming excluded

Slipping clutch •

Mounted in rotor - outside the drive train

•

Simple and precise adjustment

•

Maintenance free and highly resistant to wear

•

Ease of servicing thanks to comfortable access

Motor •

Design for tough working conditions

•

Normal, fast and super fast speed models available

•

Single or dual speed

•

Special voltages available

•

1-phase models - 220 or 110v supply

•

Option: with temperature control system

•

Option: with insulation for the tropics

Control switch

Housing •

Cast aluminium housing with maximum solidity (no plastic material)

•

For extreme working conditions: cast cooling fins

•

Easy transformation from 1- fall to 2-fall operation: no need to dismantle the hoist

•

With built-in support wire as standard

•

2-buttons: design especially ergonomic

•

Emergency stop as standard

•

Protection: IP 65 to DIN 40050

•

Option: with integrated working hour counter

13

Guardian Hoist Controllers - wall Mounted for permanent installations

14

16 channel wall mounted controller with touchscreen handset and normal handset as a backup

2 wall mounted controllers with mimic plate on top unit. These operate 2 different systems in the same University

LTM build a range of controllers in wall mounted enclosures. They have a wide range of applications in permanent installations. We start with a wall mounted enclosure, we build the electrical components onto the rear chassis plate. Outlets to hoists are hard wired onto DIN rail terminals at the base of the unit. Input power is normally hard wired, however we can provide a short extension cable with CEE connector if required. The opening door of the controller has a green power LED, lockable E-Stop, a door isolator and a connector for the handset to plug into. Controllers for both Direct Control and Low Voltage Control hoists are available for 400V, 3 Ph, 50Hz and 220V, 1Ph, 50Hz power supplies

Control

Options

Supplied with a remote hand set with run button and lockable E-Stop, toggle switches are provided for each hoist with up, neutral and down. Mimic plates are available.

Aluminium stage boxes are available so that a plug in point for the controller can be provided at stage level were perhaps the controller is mounted at higher level.

15 metres of cable is supplied between the handset and the plug in point on the controller.

LED directional indicators on the handset

Guardian eco hoist controllers briefcase type We start with a black polypropylene briefcase, we build in rack mount components to the sides of the larger section and mount the electrical components on to a board at the back of the case. The unit is completed with Rack Mounted panels manufactured with cut outs for the components.

We offer 2 versions Direct Control Unit - available in 4, 6 or 8 channel with CEE outlets for power to each hoist Low Voltage Unit - available in 4 channel only with CEE outlets for power and control to each hoist. We mount a CEE inlet connector, breakers - one for each two hoists, phase reverse switch and a lockable E Stop.

Two control options are available Local controls - The controls are fitted to one of the rack mount plates, these comprise toggle switches for each hoist with up, neutral and down, lockable E-Stop, go button and power on LED indicator. As an option we also offer a small remote run pendant with 10 metres of control cable, the pendant has a Go button and a lockable E-Stop. The selection of hoists to be operated is made on the controller and the pendant allows operation to take place. Supplied with CE certification

Guardian G-Pro Hoist controllers LTM have a new fixed speed chain motor controller range the G-PRO range of professional controllers designed by riggers for riggers.

15

Guardian G-PRO 4, 8 or 12 Channels of linkable control housed in an 5U 19” rack mounted enclosure (pic shown is 8 way LV unit) • Designed by Riggers for Riggers • Suitable for Temporary or Permanent Applications

• Remote In/ Link Secure Digital Network via Neutrik 7pin XLR

• 5U 19” Rack Mount Enclosure

• Switchable Pickle/ Auto Enable Mode

• POWER IN - 32A 400v 50Hz 3Ph+N Supply Required for 4 way 63A 400v 50Hz 3Ph+N Supply Required for 8 & 12 way

• Automatic Phase Correction • Automatic Voltage Check

• OUTS - 4 way control - 4 PIN CEE OUTS. 8 & 12 way control 19Pin SOCA Outputs: 8 way - 2 x Power & 2 x Control, 12 way - 3 x Power & 3 x Control

• LED Status/Error Check

• Local Control or via Optional Digital Remote Handset • Linkable GO & E-Stop Network for Scalable Systems

• LED GO Button & Channel Direction • Optional Load Cell Alarm Input Link To E-Stop • Works with any G-Pro Remote Handset (limited by max channels on either handset/controller)

Front face

Remote Handset - G-PRO 4, 8 or 12 Channels • Digital Remote Handset for G-Pro Series • Aluminium Enclosure • Neutrik 7pin XLR Connector Rear face

• Toggle Switches with Dust/Water Resistant Covers • LED GO Button & Channel Direction • LED Status/Error Check • Acts as a Master GO & E-Stop in Scalable Systems • Works with ANY G-Pro Series Controller (limited by max channels on either handset/controller)

Guardian Pickles and handsets

16

We offer several variations of handsets to control individual hoists for example where hoists need to be positioned for a multi hoist lift.

pocket Pickle - handy & ergonomic A small and portable individual handset with a rocker switch built into a 16A 4 pin, Yellow CEE connector. This has a loop to attach to a belt.

Guardian Pickle - “the original” These units come complete with up and down buttons, a metre of cable and a CEE 4 pin yellow, 16A connector. A less expensive solution for pickles.

Double or triple Handsets for Low Voltage Hoists A simple pendant control unit with two cables which connect into the control side of two hoists. Raise and lower buttons are fitted to the pendant as is a selector switch to select hoist one, hoist two or both hoists We can also offer special control units - for example a Wall Mounted 2 channel hoist controller with a plug in handset.

Direct Control Handsets We offer a handset for Direct Controlled hoists which only use the power cable. These hoists are supplied without control equipment. The handset has two cables, one of which connects to the mains power and the other connects into the hoist. By operating the raise and lower switches the chain can be moved through the hoist.

Direct Control Handset, double hoist type A special handset with three cables, the first plugs into the mains supply, this is a CEE 16A, 400V, 5 pin connector. The other two cables are available for plugging into the hoist mains connector, these are CEE 16A, 400V, 4 pin connectors. The handset has selector switches for up, neutral or down for each hoist with a Go and lockable E-Stop.

ELG Hand Chain Blocks - Black Colour

Entertainment Lifting Gear

Technical Benefits • Superior Grade 80 load chain – Wafios link to DIN standard

17

• Forged and Heat Treated load hooks and safety catches with batch traceability and stretch indicators • Asbestos free brake linings • Steel frame construction is rugged yet lightweight, easy to handle and durable • Low maintenance Quality features • Hand wheel cover with guide slots which prevents jamming and slipping of chain • Forged swivel hooks with latches prevent twisting of chain and reduce unintentional unhooking of the hoist or load • Chain guide and stripper ensure proper fit of chain over pocket wheel • Two-stage gear reduction with hardened gears and pinion • Individually proof load tested at LTM to 1.5 X WLL with individual serial number Available with standard lift heights of 3m, 6m, 9m and 12m. Other lift heights on request Chain Bags also available

DImensions (mm) Product Code

Lifitng Capacity

Pulling effort

Load chain dia

Dimensions (mm) C

Weight - 3m lift

AB/CB-II

(t)

(kg)

(mm)

A

B

AB/CB250/3

0.25

11.6

4

100

110

D

AB/CB-II /005

0.5

22.1

6

125

111

24

134

AB/CB-II /010

1.0

30.4

6

147

126

28

154

AB/CB-II /015

1.5

34.3

8

183

141

34

AB/CB-II /020

2.0

29.4

8

215

163

AB/CB-II /030

3.0

34.3

8

183

AB/CB-II /050

5.0

38.3

10

AB/CB-II /100

10.0

39.2

10

Extra weight per metre lift

H

(kg)

(kg)

230

3.7

0.35

255

8.0

1.7

306

10.0

1.7

192

368

16.0

2.3

38

224

396

27.0

5.3

141

38

192

486

24.0

3.7

215

163

48

224

616

36.0

5.3

360

163

64

224

700

68.0

9.7

ELG Ratchet Lever Hoist


Technical Features

18

Superior Grade 80 load chain-Wafios link to DIN standard. •

Forged and Heat Treated Load Hooks and safety catches with batch traceability and stretch indicators

•

360° handle rotation with stroke to ratchet indicators

•

Double pawl brake system

•

Asbestos free brake linings

•

Sealed roller bearings

• Individually proof load tested at LTM to 1.5 X WLL with individual serial number Available with standard lift heights of 1.5m and 3.5m. Other lift heights on request

DImensions (mm) Product

Lifting Capacity

Dimensions (mm)

Weight 1.5m lift

Extra weight per metre lift

(t)

A

B

C

D

E

(kg)

(kg)

AB/LB 250

0.25t

75

116

41

157

18

2.15

0.35

AB/LB-II/050

0.5t

148

280

45

96

325

5.9

0.50

AB/LB-II/075

0.75t

148

280

45

96

325

6.6

0.80

AB/LB-II/100

1.0t

148

280

48

96

325

6.6

0.80

AB/LB-II/150

1.5

172

410

52

110

380

10.8

1.40

AB/LB-II/200

2.0t

172

410

60

110

380

11.1

1.40

AB/LB-II/300

3.0t

195

410

66

145

480

18.2

2.20

AB/LB-II/600

6.0t

195

410

80

145

480

28.1

4.40

ELG Shackles


• Screw pin Bow & Dee Shackles meet the performance requirements of Federal Specification RR-C-27 I D Type IVA, Grade A, Class 2

Bow Shackle SPB Type

•

Capacities 1/2 - 6.5t

•

Forged, Quenched and Tempered, with alloy pin

•

Working Load Limit permanently shown on every shackle

•

Hot Dip galvanised

•

Fatigue Rated

•

Shackles are Quenched and Tempered and can meet DNV impact requirements of 42 joules at -20C

•

6:1 Factor of safety on WLL

•

Shackles can be furnished proof tested with certificates to designated standards, such as ABS, DNV, Lloyds, or other certification. Charges for proof testing and certification available when requested at the time of order

r SPB Type

Dimensions WLL 6:1

Weight

Tolerance

LTM Product Code

Nominal Size

(mm)

+/-

(in)

(t)

(Kg)

H

Ø3

C

Ø1

E

Ø2

G

L

H1

C

H

AB/SPB/006

1/4

1/2

0.05

13.00

8.00

29.00

6.80

20.00

17.50

33.60

31.75

38.00

3.30

1.50

AB/SPB/008

5/16

3/4

0.09

13.50

9.50

31.00

8.00

21.50

21.00

37.50

35.50

42.50

3.30

1.50

AB/SPB/009

3/8

1

0.14

17.00

11.20

36.50

10.00

26.20

25.00

46.20

41.50

53.50

3.30

1.50

AB/SPB/011

7/16

1.5

0.22

18.50

12.70

42.90

11.30

29.50

27.00

52.10

48.00

59.00

3.30

1.50

AB/SPB/013

1/2

2

0.33

20.60

15.80

47.80

12.70

33.30

31.00

58.70

54.50

70.00

3.30

1.50

AB/SPB/016

5/8

3 1/4

0.62

27.00

19.00

60.00

16.00

43.00

40.00

75.00

68.00

87.50

6.35

1.50

AB/SPB/019

3/4

4 3/4

1.07

32.00

22.00

71.50

19.00

51.00

48.00

89.00

81.00

101.00

6.35

1.50

AB/SPB/022

7/8

6 1/2

1.64

37.00

25.00

84.50

22.00

58.00

54.00

102.00

95.00

116.00

6.35

1.50

ELG Beam Clamp, type BC with Shackle Suspension


UNIVERSAL BEAM CLAMP •

Conforms to ANSI/ASME Standard

•

Can be easily fixed with threaded handle

•

Clamp jaws are designed to reduce flange stress by distributing the load away from I-Beam flange edge

•

Fits a wide range of flange width and beams

•

Low headroom

19

DImensions (mm) LTM Product Code

Lifting Capacity

Flange Width

Dimensions (mm)

Weight

(t)

(mm)

A

B Min

B Max

C

D

E

F Min

F Max

G Min

H

ELG/BC/1

1.0

75-230

246

186

350

66

4

215

133

90

44

20

4.1

ELG/BC/2

2.0

75-230

246

186

350

74

6

215

133

90

44

20

5.0

(kg)

ELG/BC/3

3.0

80-320

320

232

455

102

8

255

195

143

75

22

10.4

ELG/BC/5

5.0

90-320

310

242

445

110

10

255

193

145

75

28

12.0

ELG/BC/10

10.0

90-320

320

268

480

118

12

275

185

133

66

38

18.8

ELG Roundslings

ELG Softsteels


• Capacity 2000 kg in black colour with printed label. Polyester with heavy-duty single thickness seamless cover

•

Softsteel 2000kg safe working load, safety factor minimum 5:1

•

Circumference available 1, 2, 3, 4, 5, 6, 7, 8, 10 metres. Roundslings are measured and quoted in circumference rather than length

•

Available up to 20m circumference, 10m length

•

24 loops of 2mm 7 x 19 steel wire rope with double copper ferule end termination for higher temperature

•

Supplied in black to reduce visibility but other capacities and colours available

•

Protection Cover with inspection hole with Velcro cover.


• Manufactured in accordance with EN 13414-1 & EN 13411 & EN 13411-1 where applicable. Supplied with ELG label

LTM Product Code

SS1M-R

CIRC

EWL

(m)

(m)

Lifitng Capacity (kg)

1

0.5

2000

LTM Product Code RS0.5 RS1 RS1.5 RS2 RS2.5 RS3 RS3.5 RS4

RS5

SS2M-R

2

1

2000

Lifting Capacity (t)

2.0

2.0

SS3M-R

3

1.5

2000

2.0

2.0

2.0

2.0

2.0

2.0

2.0

Circumference (m)

1

2

3

4

5

6

7

8

10

SS4M-R

4

2

2000

Length (m)

0.5

1

1

2

2.5

3

3.5

4

5

SS5M-R

5

2.5

2000

SS6M-R

6

3

2000

LoadGuard

® Entertainment Lifting Gear

LTM- Lift Turn Move Ltd Tel: +44 (0)151 649 0467 Unit 2 Stadium Court Fax: +44 (0)151 649 0099 Plantation Road

Email: [email protected]

Wirral International Business Park

WWW.LIFTTURNMOVE.CO.UK

Bromborough Wirral uk CH62 3QG

©2013 LIFT TURN MOVE LTD. Any unauthorised copying, usage or reproduction is strictly forbidden. LTM reserves the right to make changes to this catalogue and products without prior notice.