Measurement of Residual Bran Distribution on Milled Rice Using ...

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Food Science and Technology Research, 21 (2), 187. _. 192, 2015 ... degree of bran residue remaining on milled rice directly affects the rice quality. This work ...
_ Food Science and Technology Research, 21 (2), 187 192, 2015 Copyright © 2015, Japanese Society for Food Science and Technology doi: 10.3136/fstr.21.187 http://www.jsfst.or.jp

Original paper Measurement of Residual Bran Distribution on Milled Rice Using Fluorescence Fingerprint-derived Imaging Wei-Tung Chen and Yan-Fu Kuo* Department of Bio-Industrial Mechatronics Engineering, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei 106, Taiwan, R.O.C. Received September 15, 2014 ; Accepted January 5, 2015 Rice is typically consumed after milling, a process of removing the husk and bran layers on rice surface. The degree of bran residue remaining on milled rice directly affects the rice quality. This work proposed to detect the bran residue on a single rice grain using fluorescence fingerprint-derived imaging nondestructively. In the experiment, combinations of fluorescence excitation and emission wavelengths that could effectively distinguish the bran and endosperm pixels were identified through fluorescence fingerprint (FF) spectroscopy. Fluorescence images of milled rice samples at these wavelengths were acquired. A support vector machine classifier was then developed to predict the bran residue on rice grains using the FF-derived images as the inputs. It was demonstrated that the proposed method could observe the distribution of bran residue and could predict the percentage of bran residue on milled rice grains with an error of 3.54%. Keywords: excitation emission matrix (EEM), fluorescence fingerprint (FF), sparse linear discriminant analysis (SLDA), support vector machine (SVM), surface lipid content (SLC), degree of milling (DOM)

Introduction

rice bran residue from regular digital images using an adaptive-

Rice (Oryza sativa L.) is a critical staple food for human

network-based fuzzy inference system. Chen and Kuo (2014a)

population. It is typically consumed after milling, a process that

demonstrated the use of hyperspectral imaging to measure the bran

removes the husk and bran layers from rice surface. The degree of

distribution on milled rice surface.

milling (DOM) determines the taste and quality of rice. It is crucial

Fluorescence fingerprint (FF) spectroscopy, also known as

to rapidly and nondestructively evaluate the amount of bran residue

excitation-emission matrix spectroscopy, is a technique that

on rice surface in the field. This work developed an approach to

simultaneously collects a range of excitation spectra at various

detect the bran residue of a single rice grain using fluorescence

emission wavelengths (Bieroza et al., 2012). Combining all the

fingerprint-derived imaging (FFDI).

emission and excitation information as an FF makes it possible to

Nondestructive approaches have been proposed to rapidly

observe subtle discrepancies among organic matters (Chen et al.,

assess the bran residue. Chen et al. (1997) determined the DOM on

2003; Zhou et al., 2013). As a highly sensitive and selective

3 rice cultivars by using visible and near-infrared spectroscopy. Liu

inspection approach, FF spectroscopy was applied to discriminate

et al. (1998) quantified the percentage of the bran layer residue on

wines of different varieties (Yin et al, 2008), predict the buckwheat

a single rice grain based on machine vision and image analysis.

flour ratio in noodles (Shibata et al, 2011), determine the chemical

Gangidi et al. (2002) evaluated DOM variation by using Fourier

changes in olive oil (Tena et al., 2012), and detect the aflatoxin in

transform infrared spectroscopy. Shiddiq et al. (2011) estimated

corn grains (Fujita et al., 2013; Hruska et al., 2014).

*To whom correspondence should be addressed.

E-mail: [email protected]

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W.-T. Chen & Y.-F. Kuo

In recent years, FF spectroscopy has been extended to FF

plastic bags and then were stored in an oven at 25℃ to maintain

imaging, an approach that acquires an FF for each pixel in an

their moisture content before further treatment. The dried rice seeds

image. FF imaging has been applied in the field of food and

were hulled in a commercial paddy separator (THM-1, Long-Good;

agriculture to access the starch distribution in dough (Kokawa et

Kaohsiung, Taiwan) to remove the husker and to obtain brown

al., 2013), visualize the structural changes in soybean seeds during

rice. The brown rice was further treated to obtain grain samples

germination (Tsuta et al., 2007), and identify the viable bacteria

using a laboratory mill (McGill No. 2, Rapsco; Brookshire, TX,

distribution on pork surface (Nishino et al., 2013).

USA). The mill consists of a cutter bar, a 2-kg milling weight, and

FF imaging acquires dozens or hundreds of contiguous narrow-

a lever arm. The weight was placed on the lever arm approximately

band fluorescence images. This could be a drawback for on-line

20 cm away from the saddle center (Andrews et al., 1992; Pan et

applications because the time and cost for acquiring the abundant

al., 2007). The brown rice was milled for 40 s. Approximate 50 g

images can be considerable. Studies in the past performed principal

of grains was milled in a batch. Broken kernels were removed from

component analysis (PCA) for wavelength selection (Tsuta et al.,

head rice after milling.

2007) or reduced the wavebands for image acquisition (Kokawa et

Excitation and emission wavelength selection

Optimal

al., 2011) to limit the number of wavelengths. However, PCA is a

combinations of λex and λem for distinguishing bran and endosperm

post-process technique and does not eliminate the images needed

were determined. In the process, 10 powdered bran and endosperm

to be acquired. In the other hand, reducing the waveband range

samples, respectively, were prepared. See Chen and Kuo (2014b)

blindly may cause the loss of essential information and reduce the

for the details of powdered sample preparation. The FFs of the

estimation accuracy.

powdered samples were acquired by using a fluorimeter

In this study, sparse linear discriminant analysis (SLDA;

(FlexStation3, Molecular Device; Sunnyvale, CA, USA). The λex

Clemmensen et al., 2011) was applied to select a set of key

ranged from 250 to 450 nm in an increment of 10 nm, and the λem

wavelengths for FF imaging. The FF images at the selected

ranged from 300 to 550 nm in an increment of 10 nm. The ranges

wavelengths, also referred to as FF-derived images, were then

of λex and λem were selected because the FFDI system (with a built-

acquired and applied to discriminate bran and endosperm pixels on

in UV mirror module) developed in this study only possessed the

milled rice surface. Hence, the accuracy of the FF imaging can be

capability to provide UV excitation. Note that expanding the ranges

retained, while the images to be acquired can be reduced.

of λex and λem to visible light may help in identifying more key

The specific objectives of this research were to (1) collect FFs

wavelengths for bran and endosperm discrimination.

on bran and endosperm powders of rice grains, (2) determine a few

SLDA was applied to select combinations of λex and λem based

optimal combinations of excitation wavelengths (λex) and emission

on the FFs. SLDA is a shrinkage technique that imposes constraints

wavelengths (λem) to be used in FFDI, (3) develop an FFDI system

in linear discriminant analysis to achieve attribute sparseness. In

and a classifier to identify the bran residue on milled rice surface,

the beginning of the SLDA process, all the combinations of λex and

(4) and evaluate the performance of the proposed approach by

λem in the FFs were included in the attribute set. Constraints were

correlating the results with a chemical analysis method.

then applied to remove the combinations from the attribute set until there was only one combination retained. SLDA was practiced

Materials and Methods

because it reaches sparseness effectively and is computationally

Rice sample preparation Rice samples of a Japanese cultivar,

efficient. The calculation of SLDA was performed by using

Tai Keng Number 9, were dried to moisture content of

MATLAB (The MathWorks; Boston, MA, USA). The selected λex

approximately 10% using the procedure and equipment described

and λem were applied to determine the central wavelengths for the

in the work by Chen (1993). The rice samples were sealed in thick

band-pass filters in an FFDI system.

Fig. 1. Fluorescence fingerprint-derived imaging system.

Measuring Rice Bran Residue Using Fluorescence Fingerprint-derived Imaging

Fluorescence fingerprint-derived imaging system

An FFDI

system was developed (Fig. 1). The system mainly comprised a xenon lamp (MAX-303 with built-in UV mirror module, Asahi

189

were referred to as endosperm pixels. The bran and endosperm pixels were presented in gray and white, respectively. Image registration

An image registration algorithm (Lucas

Spectra; Tokyo, Japan), a quartz light guide, a collimator, a

and Kanade, 1981) was applied to transform the FF-derived and

microscope (BXFM, Olympus; Tokyo, Japan), a 2X objective lens

bran images of the same rice grain into one coordinate system. This

(PLN UIS2, Olympus; Tokyo, Japan), a monochrome digital

transformation was a necessary preliminary step because the

camera (ORCA-Flash2.8, Hamamatsu Photonics; Shizuoka, Japan),

corresponding pixels in the 2 images needed to be identified as the

2 sets of filter wheels, narrow-band band-pass filters (XBPA series,

training samples in the subsequent classifier development. During

Asahi Spectra, Tokyo, Japan), and a mirror module. The FFDI

image registration, 6 control points corresponding to common

system provided excitation light at specific λex and collected images

features in the 2 images were manually selected. Spatial

at specific λem by using the band-pass filters. The mirror module

transformations were then applied to the bran images to rescale and

was composed of 3 mirrors (3 × 3 cm each), and was utilized to

align them with the FF-derived images.

provide more uniform illumination to the objects being studied

Pixel classifier development and performance evaluation

(Chen and Kuo, 2014b). The FFDI system was enclosed in a dark

soft-margin support vector machine (SVM) with a radial basis

box to prevent stray light.

function kernel (Hsu et al., 2003) was implemented to discriminate

Rice bran-staining and micrograph image acquisition

A

A dye-

bran and endosperm pixels on rice surface. The inputs to the model

staining procedure was applied to rice grains to enable the bran

were fluorescence intensities of the pixels in the FF-derived

residue to be observed by using optical microscopy. The bran

images. The classifier was developed using LIBSVM (Chang and

residue forms a covalent bond with Sudan black B (CAS number

Lin, 2011). The margin and kernel parameters of the classifier were

4197-25-5; MP Biomedicals, Aurora, OH, USA) and appears dark

identified by using grid-search (Chang and Lin, 2011) and 10-fold

blue (Ogawa et al., 2002; Sun, 2008; Wood et al., 2012). In the

cross-validation (CV).

dye-staining, the milled rice grains were soaked in a solution

The developed classifier was then applied to predict bran pixels

consisting of 0.3% Sudan black B and 70% ethanol for 10 min.

on rice surface. The performance of the classifier was evaluated by

Then the grains were rinsed in 70% ethanol for 30 s. The images of

comparing the predicted bran residue content (BRC) to measured

the stained rice grains served as references for evaluating the

BRC. In this study, the BRC is defined as the percentage of rice

performance of the bran residue detection by using the FFDI

surface area covered with bran. The BRC error, defined as the

system. The images of the stained rice grains were acquired by

measured BRC subtracted from the predicted BRC, was also

using the same microscope of the FFDI system and a digital camera

calculated.

(EOS 450D, Canon; Tokyo, Japan). Pixels on the rice surface covered with and without bran

Results and Discussion

residue were automatically identified by using image processing

Excitation and emission wavelength selection Figure 2 display

algorithms. The process included foreground segmentation by

the FFs of the powdered bran and endosperm samples. It can be

using grabCut algorithm (Rother et al., 2004) and binarization by

observed that the fluorescence characteristics of the 2 matters are

using Otsu’s thresholding (Otsu, 1979). The details of the

distinct. The FF of the bran demonstrated 2 fluorescent peaks,

algorithm implementation are stated in Chen and Kuo (2013). The

whereas the FF of the endosperm presented one peak. The

outcome binary images were referred to as bran images, in which

fluorescence intensity of the peak centered at λex = 360 nm and

the pixels covered with bran residue were referred to as bran pixels.

λem = 440 nm for the bran was stronger than that for the endosperm.

By contrast, the pixels that were not covered with bran residue

The FFs also exhibited scattered lights on the top right corner of

Fig. 2. Fluorescence fingerprints of powdered (a) bran and (b) endosperm samples.

190

W.-T. Chen & Y.-F. Kuo

Fig. 3. Excitation (Ex) and emission (Em) wavelength selection by using sparse linear discriminant analysis.

the figure (Shibata et al., 2011). The scattered lights were excluded from being used in the subsequent analysis.

Fig. 4. Fluorescence fingerprint-derived images at λ ex/λ em of (a) 290/436, (b) 340/436, and (c) 360/436 nm. (d) Stained image and (e) binarized image of (d). The red crosses indicate selected control points for image registration.

Prediction of rice bran residue A training dataset composed of 200 bran and endosperm pixels, respectively, was formed for

SLDA was applied to select optimal combinations of λex and

developing the pixel classifier. The training samples were selected

λem from the FFs. Figure 3 illustrates the SLDA shrinkage process

evenly from 5 rice grains. The region of interest for the training

for the 10 most critical excitation and emission conditions. Ten-

sample selection was the middle lateral surface of the grains. The

fold CV was performed to select appropriate number of λex/λem

superior region (i.e., edge) of the grains was avoided because the

combinations to be applied to the FFDI system. The results

excitation light to the region could be nonuniform. During the

indicated that including 3 combinations in the SLDA model gave

selection, the bran images were regarded as the references for

no CV error. The 3 most effective λ ex/λ em combinations for

determining pixel type (e.g., bran or endosperm). The fluorescence

discriminating bran and endosperm were 290/430, 340/430, and

intensities in the corresponding FF-derived images were identified.

360/440 nm.

The pixel types and the fluorescence intensities together were

FF-derived image acquisition and image registration

In the

FFDI system, a band-pass filter with central wavelength at 436 nm,

collected as the training samples. The developed SVM model was applied to classify pixels on rice surface and to predict the BRC.

rather than the 430 and 440 nm derived by SLDA, was utilized to

Figure 5 illustrates the micrograph, bran, and predicted image

provide emission. The purpose of the replacement was to reduce

of the 5 rice grains. In the predicted images, the bran pixels were

the cost of the system setup. The full width half magnitude of the

presented as black dots and were plotted on the top of the

band-pass filters is 10 nm; thus, the alternation of the emission filter

fluorescence image collected at λex/λem of 290/436 nm. The figure

should affect the experiment result at a minimal level.

demonstrates that the bran and endosperm pixels can be reasonably

Figures 4(a), 4(b), and 4(c) display the FF-derived images of a

distinguished using the proposed approach. However, the model

rice grain collected at λex/λem of 290/436, 340/436, and 360/436 nm.

did not effectively identify the bran residue distributed on the

The FF-derived images were acquired using an exposure time of

superior margin of the grains. Some endosperm pixels in these

1 s and an incident angle of approximately 55°. The images

regions were misclassified as bran pixels. The rice surface is

demonstrate that a higher level of fluorescence intensity was

curved. The error may result from the nonuniformity of the

observed in the area of bran residue along the lateral surface of the

excitation illumination provided to the rice surface. Note that the

grain. This is consistent to the results of the FF analysis (Fig. 2).

mirror module utilized in this study made an advance in

Figures 4(d) and 4(e) present the micrograph and bran images of

illumination uniformity, as compared with the performance of the

the identical rice grain displayed in Figs. 4(a), 4(b), and 4(c). The

FFDI system without the mirror module in a previous study (Chen

bran distribution in the dye-stained image (Fig. 4d) was readily

and Kuo, 2014b). A mirror module design that can achieve better

differentiable. In the subsequent bran image (Fig. 4e), the bran and

illumination uniformity on curved object surface may further

endosperm pixels were represented in gray and white. It was

improve the performance of the FFDI system.

observed that the pattern of bran distribution on the fluorescence

Table 1 shows the measured BRC, predicted BRC, and BRC

images were similar to the pattern of bran distribution on the bran

errors of the rice samples. Here the measured BRC of the sample

image. Image registration was performed on the FF-derived and

rice grains was calculated based on the bran images in Fig. 5. The

bran images. The red crosses in Fig. 4 indicate selected control

BRC ranged from 2.66% to 11.97%. The BRC root mean squared

points.

error (RMSE) was 3.54%.

Measuring Rice Bran Residue Using Fluorescence Fingerprint-derived Imaging

191 Table 1 . Measured BRC, predicted BRC, and BRC error.

Sample number 1 2 3 4 5

Measured BRC (%) 12 . 32 9 . 23 6 . 04 5 . 87 4 . 22

Predicted BRC (%) 8 . 55 11 . 97 10 . 67 10 . 00 2 . 66

BRC error (%) 3 . 77 _2 . 74 _4 . 63 _4 . 13 1 . 56

Fluorescence excitation-emission matrix regional integration to quantify spectra for dissolved organic matter. Environ. Sci. Technol., 37, 57015710. Chen, W.-T. and Kuo, Y.-F. (2013). Measurement of degree of milling for rice using hyperspectral imaging. Proceedings of the 2013 ASABE Annual International Meeting, Kansas City, July 21-24.

Fig. 5. Stained, binarized, and predicted images demonstrating bran distribution on rice grains.

Chen, W.-T. and Kuo, Y.-F. (2014a). Observation and measurement of residual bran on milled rice using hyperspectral imaging. Cereal Chem., 91, 566-571. Chen, W.-T. and Kuo, Y.-F. (2014b). Detecting bran residue distribution on

Conclusion This study proposed a procedure to measure bran residue distributed on the surface of milled rice grains using FFDI. In the work, the FFs of powdered bran and endosperm samples were acquired. Analysis demonstrated that the fluorescence characteristics of the bran and endosperm samples were distinct. There optimal

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Fujita, K., Sugiyama, J., Tsuta, M., Shibata, M., Kokawa, M., Onda, H.,

290/436, 340/436, and 360/436 nm. An SVM classifier was

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combinations as the inputs. The BRC RMSE was 3.54%. Compared

Gangidi, R.R., Proctor, A., and Meullenet, J.F. (2002). Milled rice surface

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rapidly and nondestructively identify the bran residue distribution on milled rice surface.

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