The combination of modern technologies with engineering and workmanship
enables solutions in mineral processing technology which set free potentials for ...
HAVER & BOECKER
Information
HAVER Mineral Processing Technology
HAVER Materials Processing Technology
CONTENTS HAVER – The company with distinctive character
Page 4 Customer oriented
Page 5 Screening machines
Page 6 Screening systems-overview
Page 8 Cleaning
Page 9 Computer controlled dosing systems for loading plants
HAVER primary screening installation
Page 10 Switch and control systems, process and control engineering, automation
Page 12 Measuring, analysing and automation
Page 13 Screen surface materials
Page 14 Turnkey plants
Page 16 Technical service
Page 18 2
HAVER NIAGARA flat screen
FOREWORD The combination of modern technologies with engineering and workmanship enables solutions in mineral processing technology which set free potentials for clients/plant operators to upgrade, rationalise and increase capacity. We from HAVER & BOECKER , a highly skilled multidisciplinary team motivated engineers and professionals, concentrate our know-how, acquired over many years, in combination with modern facilities for the development of practice-related solutions. With total responsibility from the planning stage to operation start-up, we provide all our customers with the benefit of the experience and competence of our group of companies with global engagement. Be it an invidual unit or a complete plant, we are always ready to go new ways together with our customers.
HAVER NIAGARA scalping screen
HAVER & BOECKER processing technology specializes in the areas of screening, cleaning and systemizing. Our high level technology is designed for the customers and the future. Our highly qualified customer service staff assure trouble-free operation during the entire lifetime of the equipment. HAVER – your innovative partner and
guarantee for quality
Your HAVER contact persons
Dr. R.FESTGE (Managing Partner)
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HAVER – The company with distinctive character
Engineering Works Münster
HAVER & BOECKER Latinoamericana
As a technology conglomerate,
HAVER & BOECKER has a
world-wide leading position in the fields of weighing, filling and processing technology for all kinds of bulk materials. Specialised in filling and preparation of any kind of bulk material, HAVER & BOECKER plans, produces and supplies a wide range of systems and plants with different levels of automation and sophistication, customised to the necessities and needs of each individual customer. An effective combination of modern, proven techniques in mechanics, energy and electronics is the basis to meet customer requirements from all industrial
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countries throughout the world. As a reputable manufacturer of customised equipment, HAVER & BOECKER develops and implements new concepts and solutions in cooperation with customers. These are convincing in terms of technique and cost-effectiveness. Quality, performance, safety and reliability from one single source: HAVER & BOECKER – the specialists. A motivated workforce is the basis for our performance: More than 250 engineers, technicians and executive staff have found their forum for professional creativity at HAVER & BOECKER . A special feature and consequence of our corporate culture: Working
W.S. Tyler Canada
with, for and at HAVER & BOECKER provides great
satisfaction and fulfilment! Identification and commitment of our staff are reflected by an above-average performance and services of the company. Always with the benefit of the customer in mind. Our employees are the founders and the guarantee of our worldwide positive image:
“MADE BY HAVER & BOECKER”.
Our references prove this beyond doubt; HAVER & BOECKER , the company with distinctive character. Responsible, successful and committed to technological progress by tradition.
Customer oriented
HAVER’s areas of speciality include solutions for screening, cleaning and systemizing.
In these areas we offer complete turnkey solutions that integrate and fulfill customer requirements. Implementing profitable solutions together with our customers by combining both proven and innovative technologies is the strength of HAVER & BOECKER . A strength – and possibly even a distinguishing feature of a performance-oriented standalone position – which has found its appreciation in all industrial nations and which has led to the excellent worldwide reputation of the company and its staff. The current spectrum of supply in the field of mineral processing technology ranges from individual solutions with single components, via system configurations of data processing controlled screening technology and monitoring material flow from a central control stand to completion of complex turnkey plants. Focal points and specialities from
HAVER : measuring, testing,
analysing, classifying, seperating, conveying, loading, controlling, adjusting, monitoring as well as modernisation and automation.
T-CLASS screening machines of W.S. Tyler Canada
From problem analysis including a comprehensive customer consultation, via planning and its CAD -related design optimisation stages, manufacturing, installation, comissioning and acceptance up to repair and preventive maintenance via on-line control systems: HAVER & BOECKER is always a first-class address.
Flat screen with exciter drive by HAVER & BOECKER Latinoamerica
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Screening machines
The synthesis of succesful combination of proven mechanical basis technologies with modern electronic control systems makes HAVER screening machines and classifying systems productivity centres throughout the world. Bulk materials such as chippings, gravel and sand, dry mortar, cement, lime, gypsum and also demolition rubble, glass, fertiliser and many ores are screened, classified, selected or freed from foreign material by HAVER equipment before being subjected to further processing. The wealth of experience gained from more than 15 000 screening machines built, combined with today’s many possibilities of integration of switch and control technologies, enables HAVER specialists to develop and provide customised solutions of highest quality. World-wide – and always at competitive terms and conditions. Also for the chemical industry and the food processing industry or in aggressive environments or adverse ambient conditions, or when environmental protection has top priority – the diversified line of HAVER & BOECKER products offers the right solution. Rugged, tried and tested machine configurations based on the NIAGARA technology implemented worldwide by HAVER Engineering Works in Münster have established an excellent reputation for durability, reliability and maximum screening effiency.
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Photo above: Primary crushing plant Photo right: 4-bearing eccentric screen Photo below: Mobile and semi-mobile plants and special solutions adapted to individual requirements
The right system, the most rational configuration for nearly every requirement and almost any type of application. The complete range of machine concepts from one single source: laid out as circular or linear vibration screen, free or forced vibration, open or enclosed design, or in any combination of the above. A wide range of free-swingers also belong to the HAVER product range as well as the HAVER Fine-Line for fine materials screening with directly agitated screens. State-of-the-art technologies and innovative ideas – a complex interaction, and also an obligation which helped HAVER screening technology to international reputation. Photo above: HAVER Fine-Line unit with opened inspection and maintenance covers. Photo left: NIAGARA reject screen Photo right: HAVER flat screen, enclosed Photo below left: NIAGARA flat screen for gravel Photo below right: NIAGARA flat screen with exciter drives
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Screening systems - overwiew
Eccentric vibration screen
Fields of operation • limestone as scalping screen • water building block screening • hard rock and ore processing • building rubble recycling • classification of difficult-toscreen materials at high feed rates and with fluctuating loads • crusher relieve Cut points • 3-350 mm • perforated plates, pressurewelded grids, wire cloth rubber/polyurethane, fingertype gratings
Linear vibration screen
Capacity • 0-3 000 t/h • 1-3 decks Advantages: • clog-free screening also when using round hole plates • constant screening products also during changing conditions • constant amplitude • customer oriented solutions
Fields of operation • sand and gravel classification • washing and dewatering • wet classification • limestone classification • dry mortar classification • glass classification • classification of chemical products
Cut points • 2-150 mm • perforated plates, pressurewelded grids, wire cloth rubber/polyurethane, finger-type gratings
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Advantages: • modular construction • gentle screening • low wear and tear • low overall height • customer oriented solutions
Cut points • 0,2-80 mm • perforated plates, pressurewelded grids, wire cloth rubber/polyurethane
Circular vibration screen
Fields of operation • crushed stone and splinter classification • sand and gravel classification • fertilizer classification • limestone classification • building rubble classification
Capacity • 0-600 t/h • 1-3 decks
High-frequency vibration screen
Capacity • 0-800 t/h • 1-3 decks Advantages: • modular construction • sharp classification • favourable price • customer oriented solutions
Fields of operation • dry classification of finest products • limestone classification • dolomite classification • reducing of filler content • fertilizer classification • classification of chemical products • dry mortar classification Cut points • 0,06-5 mm • wire cloth
Capacity • 0-150 t/h • 1-2 decks Advantages: • modular construction • dust-tight version • sharp cut points • high specific screening outputs • automatic cleaning of screening machines
Cleaning
High pressure cleaners for the sand and gravel industry, the natural stone industry and the recycling industry. Based on its years of extensive experience in plants, systems and components of process engineering, HAVER & BOECKER developed a system for cleaning impure raw materials mixtures with particle sizes of 0 to 80 mm. This technology offers its customers an environmental advantageous and cost effective cleaning process. The result that emerges from this technological challenge is called HAVER-Hydro-Clean – a high pressure cleaning system suitable for an output material productivity range of 50 to 80 tons/hr. The individual throughput rates can be regulatedin accordance to the level of impurity. Merely 0.12 m3 to 0.20 m3 of fresh water is neccassary for washing one ton of material contaminated with earth or clay with a power consumption of 0.3 to 0.5 kW/hr. The system can be positioned as a single installation in an existing process or may be integrated as part of a complete solution with subsequent equipment such as screening machines, dewatering screens or water recirculators. For the plant operator success are assured.
afterwards
before
1
2 3 4 1. 2. 3. 4. 5.
input material washing rotor high pressure nozzle washing chamber material output conveyor 6. contaminated water
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Water consumption m3/t
Energy consumption kWh/t
0,5
0,35
0,4
0,34
3
0,33
0,3
0,32 0,2
0,31
0,1 0
0,30
Hydro-Clean
Log washer
0,29
Hydro-Clean
Log washer
HAVER Hydro-Clean
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Computer controlled dosing systems for loading plants
The HAVER dosing systems for volumetric loading operations have been developed specifically for automation and to make process steps more humane. The intended areas of application are crushed stone, gravel and asphalt industry. The hardware and software package for high performance dosing systems generates and optimizes aggregate blends and also mixes, doses, weighs, checks, diagnoses, performs statistics and documents in tabular form all important operational parameters of the loading processes. The basic software package of the dosing computer consists of: • a display of screening curves with upper/lower limits • a display of silo filling levels • dosing selection of the blend to be loaded • aggregate blend input and administration • a weighing programme for recording silo discharge curves • plain text display of error messages with error documentation • a configuration programme for loading control
56-x
45-56
32-45
16-32
8-16
5-8
2-5
0-2
80%
65%
50%
80%
30%
80%
55%
80%
1
3
2 4 7
1 = Vibratory feeder 2 = Rack and pinion gate 3 = Proportioning belt conveyor 4 = Collecting belt conveyor 5 = Loading belt conveyor 6 = Belt weigher 7 = Water spraying 8 = Bulk loading head
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Flow diagram of a loading plant
The HAVER dosing system is modularly designed and the basic software package may be expanded as needed: • belt weigher correction • statistics • railcar loading • remote maintenance • belt weigher can be calibrated A custom-made solution for plant administration as an extension to the HAVER-dosing computer is a further step to a modern and economical complete-solution for a loading plant. The plant administration includes: • recording, printing and administration of delivery notes
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Control panel with power and control components as well as frequency converter for speed changing of various proportioning belt conveyors for a loading
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Loading operator with dosing computer and video surveillance
Masks of the dosing computer system
• administration of aggregate blends, independent of whether they are dosable of if they are stockpiled • recording incoming orders with full automatic generation of order confirmations • administration of customer, job site and truck data with unlimited data capacity • a multi-level pricing concept • daily statistics
• code-card function for unmanned, automatic loading – 24 hrs./day, 7 days/wk. Easy to read masks, operator friendly and trouble free loading operations are the decisive factors that distinguish this dosing system. Flat dosing gate, dosing feed belts, vibratory feeders and conveyor units together with the hardware
and software components make up a modern HAVER – loading systems.
Loading technology from a competent source: HAVER & BOECKER
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Switch and control systems, process and control engineering, automation
Powerful electrical sets are a further speciality of the HAVER product range: • switching and control systems with all makes • visualization systems • process control engineering via graphic screens and flat screens • process data collection • operator panels and control centres • analog and digital control • low and medium voltage distribution units • transformers • compensators • illuminated and communication plants • erection • commissioning • after-sales service • training, supervision • remote maintenance • turnkey systems • modernisation and automation of existing plants and control systems for all areas of the mineral processing industry and related environmental engineering • maintenance contracts
Process control with process data collection of a dressing plant via a graphic flat screen
Essential components of this product range are: • planning and project management of - switching and control systems - client-specific systems - complex solutions • engineering • customer service • process coordination • analyses of profitability Bringing the most in view by keeping an overview of the periphery – thanks to the HAVER – switching systems technologies.
Display and operation of a crushing plant via an operator panel
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Measuring, analysing and automation
The HAVER & BOECKER product range offers a wide variety of products for particle measurement engineering and laboratories. Included are sieve analysis machines for obtaining particle size composition and allow sieve analyses to be performed in the shortest possible time. Depending on the type of material, area of application and site location, various designs are available for dry or wet screening. They are all high performance, robust and low maintenance equipment which have a proven track record of reliable use over the years. HAVER gradation analysis sieves are manufactured in accordance to the applicable national and international standards: DIN ISO 3310, ASTM E 11, BS 410, AFNOR , etc. HAVER has also developed the CSA -Software for the computerized analysis of standard-complying sieve analyses. HAVER furrowed sample splitters are used for dividing material samples into representative test samples. Clean sieves for analysis are a prerequisite for exact screening results. A HAVER USC -cleaning unit has a proven track record as a reliable cleaning system. The HAVER CPA 3-2 particle measurement instrument scans free-falling particles using a high speed CCD camera and outputs the particle size results and grain form distribution. The high pixel number allows a very broad measurement range. As an online variant, the CPA instrument may be integrated in the production process, which makes machine adjustment regulation possible.
Sieve sets PA
Set of analysis sieves
CPA 3
EML 300
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Screen surface materials
The lasting success of HAVER screening technology is based on an inhouse interaction of professional know-how and creative energy. Screening machines, engineering, production and wire weaving as a corporate conglomerate sets free synergies which are reflected by direct customer benefit. The selection of the adequate screen surface with regard to material, aperture width or type of perforation is decisive for productivity and screening effiency of the machine. Only the precise correlation of material feed rate, feed material and its physical properties and the type of screen surface enables a technical optimising of the overall system and thus makes it profitable. For selection and application of wire mesh screen sections, HAVER disposes of an extensive range of in-house products. The advantage: The optimum screen section is a “standard” component for each respective machine and application.
Flat screen with ball cleaning unit and side seal
Standard tensioning edge
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Double fold tensioning edge
Experience, know-how, a quality awareness which cultivates the responsibility of every employee as well as a constant optimising of proven production processes have given HAVER industrial screens the competitive edge. Special configurations such as segmented versions for easier assembly and disassembly, round, rectangular or square cuts as well as screen panels made of polyurethane (PUR) or rubber and perforated plates are applied according to requirements and individual customer specifications.
Triple-deck eccentric screen with perforated plates and polyurethane (PUR) exchangeable screen panels
Perforated plates made of stainless steel (e.g. screening of chemical prooducts)
Pressure-welded grids for coarse cut points
Conical-hole punch plate on a heavy duty scalping machine
Rectangular screen frame with rubber bouncing balls
Exchangeable polyurethane (PUR) screen panels (mesh type: harp) for clog-free screening
Polyurethane screen panels, e.g. for screening of gravel and chippings
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Turnkey plants
Silo and classifying plant with NIAGARA scalping screen and 5 NIAGARA classifying screens
Engineering and design of turnkey plants is the highest level of HAVER mineral processing technology. Everything from one competent partner. Concepts and solutions engineered by HAVER & BOECKER guarantee maximum productivity, short payback periods and a long lasting value.
HAVER processing plants for
building materials, minerals and any kind of bulk material feature a pefectly matched combination of proven mechanical components and intelligent process control technology. Our main concern: Recycling of valuable raw materials by processes which are both ecolo-
Wash plant for sand/gravel with high clay content
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gical and cost-effective and thus protecting the environment. Conservation of resources becomes of convincing and profitable significance – thanks to HAVER. HAVER plant configurations are based on many years of experience – especially with problematic deposits and products difficult to classify.
Wash plant for building rubble and gully waste
Crawler mounted screening plant and screening of limestone
Selection and recycling of rubble, conveying and screening plants for processing crushed stones, chippings and sand and gravel, integrated or standalone solutions, mobile, semi-mobile and stationary crushing and classification plants, loading stations for free-flowing bulk materials, washing and processing plants for stockpiling of limestone, and more and more and more. Examples of plant engineering and modernisation of plants that document superior achievement. A wealth of ideas and total control of the mechanisms of a profitable cooperation of classical engineering with future-oriented control and data system technologies are characteristic features of HAVER engineering. Always in close and fair cooperation with our customers, never losing sight of important aspects of training, operation, maintenance and preventive maintenance. HAVER – your innovative partner
and guarantee of quality.
Complete processing plant for silica sand
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Technical service
Those who rely on HAVER will enjoy an unequalled all-round support package. Close contacts based on partnership with customers – wherever the location. Quality and precision in every phase of collaboration with prospective buyers, buyers and customers. From the initial customer approach – the first enquiry through to the solution by HAVER Engineering and an adequate system technology and to assembly, commissioning and after sales service as well as a possible linkage to an on-line diagnostic system – HAVER offers comprehensive support and reliability.
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This is practical system technology going far beyond standard sales and start-up activities: A guaranteed spare parts availability for decades, highest operational safety and availability of all system components as well as a prompt response of an after sales
service in more than 130 countries – all this is a proof of an exceptional performance which has led to confidence in our productline. Teleservice, inspection at regular or changing intervals, preventive maintenance, repair, complete maintenance according to requirements, performance tests, analysis of profitability – HAVER’ s technical service is always up to date and provides advice and support. We provide this around the clock and around the globe. HAVER professionalism –
something you can count on.
Spare parts stock
Pressing in a Teflon-coated DU bushing
Installing a pendular roller bearing
Teleservice via modem – direct customer contact
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HAVER Process Engineering
Assembly of NIAGARA screens
HAVER high-pressure washing and classifying system for limestone
NIAGARA scalping screen
HAVER & BOECKER Machinery Division Münster
Robert-Bosch-Str. 6 • D-48153 Münster, GERMANY Phone: +49-251-97 93-0 • Telefax: +49-251-9 79 31 56 e-mail:
[email protected] • Internet: http://www.haverboecker.com Affiliated Company Brazil: HAVER & BOECKER Latinoamericana Màqs. Ltda. Phone: +55-19-3879-9100 • Telefax: +55-19-3879-14 10 e-mail:
[email protected] • Internet: http://www.haverbrasil.com.br Affiliated Company Canada: W.S. TYLER CANADA Phone: +1-905-688-2644 • Telefax: +1-905-688-9582 e-mail:
[email protected] • Internet: http://www.wstyler.on.ca
The machines and plants shown in this leaflet as well as the stated technical parameters are examples of customer-specific technical solutions. Therefore they are subject to modifications.
HAVER Fine-line
PM 216 E 2737 0305 2 Fe
The combination of modern technologies with solid machinery manufacture
