Nitrogen gas cylinders

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Moeller-Special Springs offer a free 2D and 3D native CAD files ON-. LINE for all .... force. - Compact tool construction. RESULT. - Significant cost savings. 4 ...
Nitrogen gas cylinders

X

2/3 D CAD FILES Z

Y

Moeller-Special Springs offer a free 2D and 3D native CAD files ONLINE for all software formats. Simply connect to www.specialsprings.com or www.moellerpunch.com and go straight to the Moeller-Specialsprings CAD Library.

2

MOUNTING SPECIFICATIONS RECOMMENDATIONS

CAUTION PRINTING DATE 03 2006 - 3H

In case of any damage of gas spring structure before handling exhaust all residual pressure

147

CAUTION Avoid any mechanical working on the body or the rod

Before throwing out any gas spring assure that all residual pressure is completely exhausted

RECTANGULAR WIRE DIE SPRINGS ISO 10243 COLORS & SIZES INCH AND ME TRIC SIZES

JIS - JAPANESE INDUSTRIAL STANDARD - DIE SPRINGS METRIC ONLY

OV AL WIRE DIE SP RI NGS IS O CO LOR CODING INCH AND ME TRIC SIZES

CORPORATE HEADQUARTERS

BRANCH OFFICE

MOELLER MANUFACTURING COMPANY 43938 PLYMOUTH OAKS BLVD. PLYMOUTH , MICHIGAN 48170-2584 U.S.A.

MOELLER MANUFACTURING COMPANY 7116 CROSSROADS BLVD. BRENTWOOD , TENNESSEE 37027 U.S.A.

LOCAL ( 734 ) 416-0000 TOLL FREE 1-800-521-7613 FAX ( 734 ) 416-2200

LOCAL ( 615 ) 373-3431 TOLL FREE 1-800-227-7019 FAX ( 615 ) 371-9190

Visit us on the web @ www.moellerpunch.com NITROGEN CYLINDER CAT NO 03 Rev. 3/2006

The aim of this catalog is to offer the users knowledge of MoellerSpecial Springs gas cylinders. Moeller-Special Springs gas cylinders are setting the new standard for all users. Futhermore, Moeller-Special Springs offer, free of charge, the first calculation and selection software to come onto the market ensuring an easy and correct choice of cylinders. This configurator is available and ready to use at www.specialsprings.com. Moeller-Special Springs gas cylinders are distributed through an international network of distributors and dealers, each ready to provide the best possible service avaiable. Moeller-Special Springs strives to be a dynamic company, flexible and able to satisfy its customers by keeping in step with their developments and needs. Moeller-Special Springs are working in compliance with ISO 9000 quality system norms for continuous improvement of services. The goal is to be recognized as the leading operator in its field, with the ambition of supporting all the parties involved for mutual benefits.

All Moeller-Special Springs gas cylinders are designed, manufactured and inspected in accordance with good engineering practice and fall within the PED (Pressure Equipment Directive) stipulated by the Council of the European Community. Specifically, Art. 3 of Directive 97/23/CE defines, when the fluid volume is > 1dm3 and PS x V is > 50 bar x dm3 or when PS > 1000 bar, all gas cylinders must satisfy all requirements defined in Annex I to the European Directive and must be marked “CE”.

3

NITROGEN CYLYNDERS WHY ? MORE SPRING FORCE IN LESS SPACE e.g: one K470-25 compact cylinder dia. 2.95” (75 mm), stroke .98” (25 mm) against 14 springs, G50x305 extra heavy load, dia. 1.97” (50 mm) with .98” (25 mm) pre-load.

=

BENEFITS

RESULT

- Greater reduction of required surface area, 6.82 in2 (44 cm2) for the cylinder compared to 42.48 in2 (274 cm2) for the springs. - Greater reduction of height, only 5.31” (135 mm) for the cylinder compared to 11.02” (280 mm) for the springs. - Greater reduction of volume required, only 36.38 in3 (596 cm3) for the cylinder compared to 486 in3 (7963cm3) for the springs. - Greater reduction in the number of retaining devices to preload, guide and seat. None for the cylinder compared to 14 for the springs.

- Significant cost savings.

THE SAME WORKING DEFLECTION IN LESS HEIGHT

BENEFITS - Greater height reduction for the same working deflection and force. - Compact tool construction.

12 (305mm)

3.15

7.48 (190mm)

(80mm)

3.15 (80mm)

e.g: one HR300-80 cylinder dia. 1.26” (32 mm) working deflection 3.15” (80 mm), total height 7.48” (190 mm) and a final force of 1147 lbs (510 daN) against one B63x305 medium load spring, dia. 2.48” (63 mm), working deflection 3.15” (80 mm) as 25% of length for long life, total height of 12” (305 mm) and a final force of 1165 lbs (517,6 daN).

RESULT - Significant cost savings.

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NITROGEN CYLYNDERS WHY ? LARGE FORCES ON CONTACT e.g: all nitrogen springs provide high and known initial forces on contact from 10 lbs (4.4 daN) for the NE16 - 220 psi (15 bar) with a body dia. of M16 up to 27 000 lbs (12 000 daN) for the K 1200 with a body dia. of 4,72” (120 mm). Any mechanical wire compression spring requires a pre-load to obtain such initial forces.



 

 (4.4 ÷ 12 000 daN)



 

(0 daN)

RESULT

BENEFITS - No pre-load required. - Easier and quicker installation.



- Significant cost savings.

BALANCED AND CONTROLLED FORCES e.g: Nitrogen cylinders inter-connected by hoses will guarantee a balanced system ensuring equal force in each cylinder. This is not possible using wire springs since their working characteristics are never exactly the same.

BENEFITS - Consistant force on each contact point. - Forces may be located to exact position. - System may be continually monitored for pressure.

5

RESULTS - Consistant production conditions of parts. - Longer life for punches and tools. - Significant cost savings.

NITROGEN CYLYNDERS WHY ? FORCES MAINTAINED ALMOST CONSTANT e.g: When cylinders are used in an inter-connected system the forces may be held almost constant, regardless of deflection, by the use of suitable gas reservoirs or tanks. This is not possible using wire springs since any deflection gives a linear increase in force.

F 0 = ~ 4725 lbs

(2 100 daN)

F 1 = ~ 5175 lbs

(2 300 daN)

ie.: n.3 H1000 - 50 F 0 = ~ 1575 lbs (700 daN) P = 1450 psi (100 bar)

PC-1 (pag. 135)

BENEFIT

RESULTS

- Maximum control of parts during forming and drawing operations.

- Controlled production conditions on parts. - Improved parts quality. - Significant cost savings.

ADJUSTABLE FORCES e.g: The initial force of self-contained (or singly used) cylinders can be adjusted by changing the gas pressure while for system operated cylinders, this can be done through a control console max pressure 2175 psi (150 bar). Wire springs cannot be adjusted in any way.

DM

DM

N2

BENEFITS - Cylinders to provide the actual forces required. - Assurance of defined forces. - The same cylinder may be re-used for different power application.

N2

RESULTS - Flexible usage. - Significant cost savings. - Reduction of inventory

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GENERAL INFORMATION LIFE Extended lifetime is guaranteed by the construction design and by using only the best materials and components available. Fundamental features include the treatments NITRIDING AND LAPPING (introduced for the first time by Special Springs) on the work surfaces with hardness up to HV 1200 and max. roughness Ra. 0.05µ. A further advantage of Special Springs SC and H series cylinders is the design with DOUBLE PERMANENT LUBRICATION, as well as use of SELF-LUBRICATING GUIDE ELEMENTS. The minimum lifetime of the cylinders, as shown in the relative graphs, is to be considered a guideline only and refer to the recommended operating conditions. Obviously cylinder performance can vary considerably according to the effective operating conditions and correct use. - Do not machine or alter the body or piston rod. - Do not apply any shock impact on the sliding surface of the rod. - Prevent contaminating solids and aggressive liquids. - Do not charge with gases other than nitrogen (N2). - Refrain from loading pressure values over specified maximum. - Always ensure free return of rod after compression. - Refrain from working stroke above rated value. - Do not disassemble/maintenance with cylinders under pressure. - Charge with piston-rod not completely retracted - For optimal performance it is always reccommended to not exceed 90% of nominal stroke. - Always secure the cylinders. - Always ensure the rod is perpendicular to the contact surface. - The rod head must always be in contact with the pressure surface. - Pre-load the cylinders by at least .04” (1 mm) when possible. - Maximum fluid temperature 176 °F (80 °C). - Non-aggressive supplementary lubrication of the cylinder rod.

FORCE The initial force (F0) specified for each model refers to standard loading pressure and fluid temperature at approx. 176 °F (80 °C). The final force (F1) specified on the table refers to the average value. The specific graph also illustrates the approximate curve for each model. Different initial forces are easily set with loading pressures other than the standard value, and can be calculated as follows: F0 = S x P1 F0 = S= P1 =

nominal initial force rod or piston section area charging pressure

MAINTENANCE Possible on all Special Springs cylinders. For obvious reasons of cost, maintenance is recommended only for cylinders with diameters equal to or greater than 1.97” (50 mm). A complete range of special tools and accessories is available for simple and optimal use, to ensure total efficiency while restoring cylinders to new conditions also when the working surfaces are re-lapped (procedure always recommended).

7

i

Index Index

(lb.)

Series

SC SCF

H

HF

HR HRF

LI K ML LS

203

382

450

562.5

675

900 1125

1575 1690

42

90

170

200

250

300

400 500

700 750

1.97

Force (daN)

M NE

95

Mini cylinders Gas ejectors

ISO 11901 Standard

ISO Standard sizes High force

Shortest profile Higher force

Low pressure increase

Maximum forces Piston sealed

Maximum force Rod sealed

Zero force on contact

Ø

(inch) (mm)

Cu

(inch) (mm)

Ø

(inch) (mm)

Cu

(inch) (mm)

Ø

(inch) (mm)

Cu

(inch) (mm)

Ø

(inch) (mm)

M16x1,5

0.75 19

M24x1,5

0.98 25

0.39-3.94 0.27-3.15 0.39-3.94 0.39-4.92 10-100

7-80

10-100

10-125

1.26

1.50

1.77

32

38

45

50

M38x1,5

M45x1,5

0.39-4.92

0.39-4.92

0.51-6.30 0.51-11.81

10-125

10-125

13-160

1.26 32

1.50 38

M38x1,5

M50x1,5 13-300

1.77 45

M45x1,5

0.39-4.92 0.39-4.92 0.51-6.30 10-125

0.98

1.26

25

32

0.20-1.26

10-125

1.50 38

M38x1,5

13-160

1.77 45

M45x1,5

0.20-4.92 0.20-4.92 0.39-4.92

Cu

(inch) (mm)

Ø

(inch) (mm)

1.77

Cu

(inch) (mm)

0.51-3.94

Ø

(inch) (mm)

0.98

1.26

25

32

Cu

(inch) (mm)

Ø

(inch) (mm)

Cu

(inch) (mm)

Ø

(inch) (mm)

Cu

(inch) (mm)

5-32

5-125

5-125

10-125

45

13-100

0.39-1.97 0.39-1.97 10-50

0.98

1.26

25

32

10-50

0.39-3.15 0.39-3.15 10-80

10-80

Non self-containing cylinders

Accessories / Maintenance

Mounting specifications / Recommendations 8

Index

2025 2250

3150 3375

4050 4500

5400

6750 7200

9450

10575 11250

14850

16875 17325

22500

26550 28575

41175

900 1000

1400 1500

1800 2000

2400

3000 3200

4200

4700 5000

6600

7500 7700

10000

11800 12700

18300

2.95

3.74

4.72

5.90

7.68

75

95

120

150

195

0.98-11.81

0.98-11.81

0.98-11.81

25-300

25-300

25-300

25-300

1.97

2.95

3.74

4.72

50

75

95

120

0.51-11.81

0.98-11.81

0.98-11.81

0.98-11.81

13-300

25-300

25-300

25-300

M50x1,5

25-300

1.97

2.48

2.95

3.74

4.72

5.90

50

63

75

95

120

150

0.39-4.92

0.63-4.92

0.63-4.92

0.75-4.92

10-125

16-125

16-125

19-125

M50x1,5

0.39-4.92 0.39-4.92 10-125

10-125

2.48

2.95

3.74

4.72

63

75

95

120

0.98-4.92 0.98-4.92 0.98-4.92 25-125

25-125

0.98-4.92

25-125

25-125

1.50

1.97

2.95

3.74

4.72

5.90

38

50

75

95

120

150

0.24-1.97

0.24-1.97

0.39-1.97

0.39-1.97

6-50

6-50

10-50

10-50

1.50

1.97

2.95

3.74

4.72

38

50

75

95

120

0.39-3.15

0.59-3.15

0.59-3.15

0.59-3.15

0.59-3.15

10-80

15-80

15-80

15-80

15-80

2.95

2.95

3.74

3.74

75

75

95

95

0.98-11.81 25-300

9

0.98-11.81 0.98-11.81

0.98-11.81 0.98-11.81 0.98-11.81 25-300

25-300

25-300

0.39-1.97 0.39-1.97 10-50

10-50

I N D E X

M NE

GENERAL

INFORMATION

RANGE -Body diameters: from M16 to 25 mm (.98”) -Forces: from 6.3 lbs. (2.8 daN) to 450 lbs. (200 daN) -Strokes: from .275” (7 mm) to 4.92” (125 mm)

BODY -One piece construction for greater safety (except M) -Black oxided

ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal

GUIDE & SEAL -Non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal

USE -Self contained

LOADING PRESSURE -Minimum allowed 145 psi (10 bar) -Maximum allowed 2610 psi (180 bar)

SPEED -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model

ØD

Series

M 90 M 200 NE 16 NE 24 Mounting specifications Recommendations

Cu

L

F0

Page

inch

mm

inch

mm

inch

mm

lb.

daN

0.75

19

0.28 - 4.92

7- 125

2.2 - 8.07

11.61 - 295

11-203

5-90

0.98

25

0.39 - 4.92

10 - 125

2.44 - 11.61

62 - 295

38-450

17-200

-

M16

0.39 - 3.94

10 - 100

3.15 - 10.24

80 - 260

6.3-95

2.8-42

-

M24

0.39 - 3.94

10 - 100

3.15 - 10.24

80 - 260

25-383

11-170

12 14 15 16 17 10

M 90/200 force rating color code

rod wiper

one piece rod rod seal

self-lubricating guide element one way valve

body O-Ring seal

retaining ring

end plug

NE 16/24 one piece rod

self-lubricating guide element

O-Ring seal

one piece body

nut

11

rod wiper

retaining ring

rod seal

one way valve

charging hole plug

M NE

M 90 Cu

Code

.. .. .. .. .. .. .. .. .. ..

Weight

~ lb.

~ Kg

0.28

7

2.2

56

1.93

49

0.16

0,07

0.39

10

2.44

62

2.05

52

0.16

0,07

0.59

15

2.83

72

2.24

57

0.18

0,08

0.98

25

3.62

92

2.64

67

0.20

0,09

1.50

38

4.65

118

3.15 79,9

0.24

0,11

1.97

50

5.59

142

3.62

92

0.27

0,12

2.48

63

6.77

172

4.29

109

0.31

0,14

3.15

80

8.07

205

4.92

125

0.33

0,15

3.94

100

9.65

245

5.71

145

0.38

0,17

4.92

125

11.6

295

6.69

170

0.44

0,20

1

S

Force

inch. mm inch. mm inch. mm

in.2

OR PR GR BU RD YW BK Adjustable

P

F0 ±5%

F1

psi

bar

lb.

daN

lb.

daN

145

10

11

5

16

7

290

20

22

10

29

13

870

60

68

30

101

45

0.08 0,502 1450

100

113

50

169

75

2030

140

158

70

236

105

2610

180

203

90

304

135

cm2

145- 2610 10- 180 11- 203 5 - 90 16- 304 7 - 135

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

1,5 x Fo 1,4 x Fo Force (lbs. daN)

1,3 x Fo 1,2 x Fo 1,1 x Fo Fo

.28 .39 .59 .98

1.50 1.97 2.48

3.15

3.94

4.92

Cu (inch) Force (lbs. daN) / stroke (inch) diagram

140

3.5

120

3

ÿ

100

2.5

80

2

60

1.5

40

1

20

0.5

cod. FC19 A (VDI 3003 - ISO 11901-2)

Cycles / min.



-

Lmin

Cycles (in millions)

• • • • • •

M 90 - 007 - A M 90 - 010 - A M 90 - 015 - A M 90 - 025 - A M 90 - 038 - A M 90 - 050 - A M 90 - 063 - A M 90 - 080 - A M 90 - 100 - A M 90 - 125 - A ISO 11901-1

L

0

0 0

.28 .39 .59 .98

1.50

1.97

2.48

3.15

3.94

4.92

Cu (inch)

Ordering example: (10) M 90 - 050 - A - YW “All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

12

M 90 Cu

Code

inch.

90 90 90 90 90 90 90 90 90 90 -

007 010 015 025 038 050 063 080 100 125

mm

inch.

mm

inch.

mm

7

2.2

56

1.93

49

10

2.44

62

2.05

52

15

2.83

72

2.24

57

CAUTION

(for TBM and TBI versions)

Do not

25

3.62

92

2.64

67

- A - .. - T.. 1.50 - A - .. - T.. 1.97 - A - .. - T.. 2.48 - A - .. - T.. 3.15

38

4.65

118

3.15

79,9

exceed 90% of

50

5.59

142

3.62

92

nominal

63

6.77

172

4.29

109

stroke

80

8.07

205

4.92

125

- A - .. - T.. 3.94 - A - .. - T.. 4.92

100

9.65

245

5.71

145

125

11.6

295

6.69

170

cod. TBT

M NE

(optional)

TBI

TEM

Metric Thread M24 x 1.5

Inch Thread 1” x 8

Metric Thread M24 x 1.5

0,47

12

1.69

0,54

43

14

1.42

M 24 x 1,5

1.64

0,47

42

12

36

38

42

36

1.42

Installation and Removal Tool

TBM

1.64

13

Lmin

1.50

M M M M M M M M M M

- A - .. - T.. 0.28 - A - .. - T.. 0.39 - A - .. - T.. 0.59 - A - .. - T.. 0.98

L

- TBM / TBI / TEM

1" - 8

M 24 x 1,5

cod. TBM-JN

cod. TBI-JN

cod. TBM-JN

(optional)

(optional)

(optional)

Ordering example:

Ordering example:

Ordering example:

(10) M 90 - 050 - A - YW - TBM

(10) M 90 - 050 - A - YW - TBI

(10) M 90 - 050 - A - YW - TEM

“All dimensions are nominal unless tolerance is stated”

M 200 Code

Cu

L

Lmin

Weight

inch. mm inch. mm inch. mm 2.05

~ Kg

0.29

0,13

10

2.44

62

13

2.65

67,4

2.15 54,7

0.29

0,13

15

2.83

72

2.24

57

0.31

0,14

25

3.62

92

2.64

67

0.36

0,16

38

4.65 118,2 3.15 80,1

0.40

0,18

50

5.59

142

3.62

0.44

0,20

63

6.77

172

4.27 108,5

0.51

0,23

52

92

80

8.07

205

4.92

125

0.58

0,26

100

9.65

245

5.71

145

0.67

0,30

125

11.61

295

6.69

170

0.78

0,35

in.2

OR PR GR BU RD YW BK Adjustable

P

F0 ±5%

F1

psi

bar

lb.

daN

lb.

daN

218

15

38

17

56

25

362

25

63

28

90

40

653

45

113

50

180

80

0.17 1,13 1305

90

225

100

371

165

1958

135

338

150

551

245

2610

180

450

200

731

325

cm2

145/2610 10/180 25/450 11/200 56/732 25/325

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

1,6 x Fo

Force (lbs. daN)

1,5 x Fo

1,4 x Fo

1,3 x Fo

1,2 x Fo

1,1 x Fo

Fo .39

.59

.98

1.50

1.97

2.48

3.15

3.94

4.92

.51

Cu (inch) Force (lbs. daN) / stroke (inch) diagram

140

3.5

120

3

100

2.5

80

2

60

1.5

40

1

20

0.5

cod. FC25 A (VDI 3003 - ISO 11901-2)

0

Cycles / min.

Cycles (in millions)

• • • • • • • • •

M 200 - 010 - A - .. 0.39 M 200 - 013 - A - .. 0.51 M 200 - 015 - A - .. 0.59 M 200 - 025 - A - .. 0.98 M 200 - 038 - A - .. 1.50 M 200 - 050 - A - .. 1.97 M 200 - 063 - A - .. 2.48 M 200 - 080 - A - .. 3.15 M 200 - 100 - A - .. 3.94 M 200 - 125 - A - .. 4.92 ISO 11901-1

~ lb.

S

Force

0 0 .39 .59 .98 .51

1.50 1.97 2.48

3.15

3.94

4.92

Cu (inch)

Ordering example: (10) M 200 - 100 - A - YW “All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

14

NE 16 Cu

Code

NE NE NE NE NE NE NE NE NE

16 16 16 16 16 16 16 16 16

-

L

Lmin

S

P

F0

F1

Weight

±5%

010 020 030 040 050 060 070 080 100

inch

mm

inch

mm

inch

mm

0.39

10

3.15

80

2.75

70

0.79

20

3.94

100

3.15

80

1.18

30

4.72

120

3.54

90

1.57

40

5.51

140

3.94

100

1.97

50

6.30

160

4.33

110

2.36

60

7.09

180

4.72

120

2.76

70

7.87

200

5.12

130

3.15

80

8.66

220

5.51

140

260

6.30

160

3.94 100 10.24 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

in.2

0.04

cm2

psi

bar

lb.

daN

lb.

~ lb.

daN

145

10

6.3

2.8

13.5

6

min.

min.

min.

min.

min.

min.

-------------------

0,282

2175

150

95

42

137

61

max.

max.

max.

max.

max.

max.

~ Kg

0.15

0,07

0.18

0,08

0.20

0,09

0.20

0,09

0.22

0,10

0.22

0,10

0.24

0,11

0.27

0,12

0.29

0,13

1.5 x Fo

Force (lbs. daN)

1.4 x Fo 1.3 x Fo 1.2 x Fo 1.1 x Fo Fo

0.39 0.79 1.18 1.57 1.97 2.36 2.76 3.15

3.94

Cu (inch)

cod. D M16

cod. C M16

(optional)

(optional)

3.5

140

3

120 100

2.5

80

2

60

1.5

40

1

20

0.5

0

0 0

Ordering example: (10) NE 16 - 050

15 “All dimensions are nominal unless tolerance is stated”

0.79 1.18 1.57 1.97 2.36 2.76 0.39

3.15

3.94

Cu (inch)

Minimum estimated life (cycles x million) Maximum recommended speed (cycles / min.)

Cycles / min.

Cycles (in millions)

Force (lbs. daN) / stroke (inch) diagram

M NE

NE 24 Cu

Code

NE NE NE NE NE NE NE NE NE

24 24 24 24 24 24 24 24 24

-

L

Lmin

S

P

F0

F1

Weight

±5%

010 020 030 040 050 060 070 080 100

inch

mm

inch

mm

inch

mm

0.39

10

3.15

80

2.75

70

0.79

20

3.94

100

3.15

80

1.18

30

4.72

120

3.54

90

1.57

40

5.51

140

3.94

100

1.97

50

6.30

160

4.33

110

2.36

60

7.09

180

4.72

120

2.76

70

7.87

200

5.12

130

3.15

80

8.66

220

5.51

140

260

6.30

160

3.94 100 10.24 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

in.2

0.17

cm2

psi

bar

lb.

daN

lb.

~ lb.

daN

145

10

25

11

106

47

min.

min.

min.

min.

min.

min.

-------------------

1,13

2175

150

383

170

776

345

max.

max.

max.

max.

max.

max.

~ Kg

0.40

0,18

0.44

0,20

0.49

0,22

0.55

0,25

0.60

0,27

0.64

0,29

0.69

0,31

0.71

0,32

0.82

0,37

2.2 x Fo

Force (lbs. daN)

2.0 x Fo 1.8 x Fo 1.6 x Fo 1.4 x Fo 1.2 x Fo Fo

0.39 0.79 1.18 1.57 1.97 2.36 2.76 3.15

3.94

Cu (inch) Force (lbs. daN) / stroke (inch) diagram

140

3.5

120

cod. D M24

cod. C M16

(optional)

(optional)

100

2.5

80

2

60

1.5

40

1

20

0.5

0

0

Ordering example: (10) NE 24 - 050

Cycles / min.

Cycles (in millions)

3

0

0.79 1.18 1.57 1.97 2.36 2.76 0.39

3.15

3.94

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated”

16

MOUNTING SPECIFICATIONS RECOMMENDATIONS

Cu

M90/200 = 4 Nm max

max 90% Cu

> 90% Cu

90°

90°

LOCTITE min 1,5 x M

LOCTITE

M

M NE bar

P max = 180 bar

CAUTION Do not release rod uncontrolled when returning

Do not exceed maximum recommended pressure of 2610 psi (180 bar) when charging, unless otherwise stated

100% Cu

°F

°C

176

80

N2

< Cu

CAUTION

MAX

Assure the rod is 100% extracted when charging. When charging cylinders missing threaded hole at the rod end, initially fill with limited pressure of 75 psi (5 bar) to extract the rod completely; then charge to required pressure.

CAUTION Always wear safety glasses when exhausting a gas spring

Avoid any mechanical working on the body or the rod

0,5 ÷ 1,0 mm

CAUTION

CAUTION

CAUTION

Before throwing out any gas spring assure that In case of any damage of gas spring structure It is recommended a little pre-load for maxiall residual pressure is completely exhausted before handling exhaust all residual pressure mum performances.

+1,0 +0,5

L min

> L min / 2

¯D

D ± 0,2

X

EE

8 max

17 “All dimensions are nominal unless tolerance is stated”

SC

GENERAL

INFORMATION

ISO 11901

BODY -One piece construction for greater safety -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided

ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -Permanent self-lubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance

LUBRICATION -Double permanent self-lubrication to maximize working performances in any position and minimize over heating anytime

USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve

LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model

18

one piece rod

permanent self-lubrication chamber

retaining ring

rod wiper

SC SCF

self-lubricating guide elements

O-Ring seal

bushing

rod seal

one piece body

charging hole plug

Series

19

SC 150 SC 250 SC 500 SC 750 SC 1500 SC 3000 SC 5000 SC 7500 SC 10000

ØD

one way valve

nut

Cu

L

F0

Page

inch

mm

inch

mm

inch

mm

lb.

daN

1.26

32

0.39 - 4.92

10 - 125

2.76 - 11.81

70 - 300

383

170

1.50

38

0.39 - 4.92

10 - 125

2.76 - 11.81

70 - 300

585

260

1.77

45

0.51 - 6.30

13 - 160

4.35 - 15.94

110,4 - 405

1058

470

1.97

50

0.51 - 11.81

13 - 300

4.74 - 27.36

120,4 - 695

1665

740

2.95

75

0.98 - 11.81

25 - 300

6.3 - 27.95

160 - 710

3375

1500

3.74

95

0.98 - 11.81

25 - 300

6.69 - 28.35

170 - 720

6750

3000

4.72

120

0.98 - 11.81

25 - 300

7.48 - 29.13

190 - 740

11250

5000

5.91

150

0.98 - 11.81

25 - 300

8.07 - 29.72

205 - 755

16875

7500

7.68

195

0.98 - 11.81

25 - 300

8.27 - 29.92

210 - 760

23850

10600

20 22 24 26 28 30 32 34 33

SC 150 Cu

Code

inch

mm

inch

mm

0.39

10

2.76

70

2.36

60

0.51

13

2.97

75,4

2.47

62,7

0.63

16

3.23

82

2.6

66

0.98

25

3.94

100

2.95

75

1.50

38

4.96

126

3.46

88

1.97

50

5.91

150

3.94

100

2.48

63

6.97

177

4.47

113,5

3.15

80

8.27

210

5.12

130

3.94

100

9.84

250

5.91

150

4.92

125

11.81

300

6.89

175

S in.2

0.18

P psi

cm2

1,13

2175

F0 bar

150

lb.

F1 lb.

daN

383

170

450

Weight daN

---------------------

200

(±5%)

~ lb.

~ Kg

0.62

0,28

0.64

0,29

0.65

0,30

0.73

0,33

0.79

0,36

0.87

0,40

0.96

0,44

1.08

0,49

1.21

0,55

1.42

0,64

Force (lbs. daN)

ISO 11901-1

M8x6

CHARGING HOLE M6 Ø 12

495

220

473

210

450

200

428

190

405

180

383

170

.39 .63 .98 .51

1.5

1.97

Ø 32 0,3

Ordering example: (10) SC 150 - 50

3.15

3.94

4.92

4

160

3.5

140

3

120

2.5

100

2

80

1.5

60

1

40

0.5

20

0

.39 .63 .98 .51

1.5 1.97

2.48

3.15 3.94

4.92

0

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

3,5

0.14

Ø 27

2.48

Cu (inch)

10,5

0.41

0.08 1

Ø 30

4

± 0.01

230

Force (lbs. daN) / stroke (inch) diagram

R 0.04

¯ 1.18

¯ 1.06

¯ 1.26

518

2

¯ 0.47

0.16



010 013 016 025 038 050 063 080 100 125

mm

Cu



-

inch

L min



150 150 150 150 150 150 150 150 150 150

Lmin

± 0,25

• •

SC SC SC SC SC SC SC SC SC SC

L ± 0.01



L

ISO11901-1

20

ISO11901- 2

Fixing

A 0.27 0.16

1.97 1.38

7 4

50 35

50

0.2

5

1.97 1.38

¯ 1.28 Ø 32,5

¯ 1.12

Ø 6,6 (4x)

35

¯ 0.26

Ø 28,5

FS2 32

AA

A

SC SCF

A

1.38 ¯ 0.08

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

21

35

35

1.38

Ø 34

=

¯ 1.33

Ø 6,6 (4x)

9

=

Ø 32,5

0.35

¯ 1.28

Ø 60

¯ 0.26

AA

¯ 2.36

FC 32 A

A

Ø2

SC 250 Cu

Code

inch

mm

inch

mm

0.39

10

2.76

70

2.36

60

0.51

13

2.97

75,4

2.47

62,7

0.63

16

3.23

82

2.60

66

0.98

25

3.94

100

2.95

75

1.50

38

4.96

126

3.46

88

1.97

50

5.91

150

3.94

100

2.48

63

6.97

177

4.47

113,5

3.15

80

8.27

210

5.12

130

3.94

100

9.84

250

5.91

150

4.92

125

11.81

300

6.89

175

S in.2

P cm2

0.27

1,77

psi

2175

F0 bar

150

lb.

daN

585

Weight

F1

260

lb.

daN

810

---------------------

360

(±5%)

~ lb.

~ Kg

0.88

0,40

0.90

0,41

0.95

0,43

1.06

0,48

1.19

0,54

1.32

0,60

1.45

0,66

1.63

0,74

1.80

0,81

2.18

0,98

Force (lbs. daN)

ISO 11901-1

M8 x 6

CHARGING HOLE M6 Ø 15

385

810

360

753.7

335

697.5

310

641.2

285

585

260

.41 10,5

0.08 Ø 38

1.97

Ordering example: (10) SC 250 - 50

Cycles (in millions)

3,5

0.14

Ø 33

±0,3

2.48

3.15

3.94

4.92

Cu (inch)

Force (lbs. daN) / stroke (inch) diagram

R 0.04

Ø 36

4

±0.01

1.5

4

160

3.5

140

3

120

2.5

100

1

¯1.42

¯1.3

¯ 1.5

.39 .63 .98 .51

2

866.2

2

80

1.5

60

1

40

0.5

20

0

.39 .63 .98 .51

1.5 1.97

2.48

3.15 3.94

4.92

0

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

¯ 0.59

0.16



mm

Cu



010 013 016 025 038 050 063 080 100 125

inch

L min



-

Lmin

±0,25

• •

SC 250 SC 250 SC 250 SC 250 SC 250 SC 250 SC 250 SC 250 SC 250 SC 250

L ±0.01



L

ISO11901-1

22

Fixing

ISO11901- 2 A 0.27 0.16

2.16 1.57

7 4

55 40

Ø 6,6 (4x)

0.2

5

2.16 55 1.57 40

¯ 1.51 Ø 38,5

¯ 1.36 Ø 34,5

¯ 0.26

A

0.35

A

9

1.57

SCF

A

Ø 40

¯ 1.57

SC

40

40

Ø 38,5

=

¯ 1.51

Ø 6,6 (4x)

¯ 0.26

¯ 2.68

Ø 68

=

1.57

AA

¯Ê0.08

Ø2

A 0.35 =

52

40

1.57

2.05

52

1.57

40

A

Ø 6,6 (4x)

¯ 1.52

¯ 1.57

Ø 38,5

Ø 40

=

9

2.05

AA

¯ 0.26

FCQ 38 A

FC 38 A

FS2 38

AA

SCF 250 ¯ 0.59

Threaded body cylinders

Ø 15

2.2

56

M38 x 1,5 2

0.08

Cu

CHARGING HOLE M6

0.47

12

0.2

0.11

5

L ± 0,25

2,8

cod. GM 38

L min

A-A

A 1.97 50

Ø 35,7

M 38 x 1,5 The SCF are threaded body 250 springs with the same length and force as the SC 250

23

Ordering example: (10) SCF 250 - 50

1.98 50,3

¯ 2.95 Ø 75

M 38 x 1.5

¯ 1.41

¯0.55 Ø14 (4x)

4,1

¯ 0.35 Ø 9 (4x)

8

0.31

0.11

2,8

= =

0.16

1.14 29

M6

A

0.31 8 0.47 12

cod. FCA 38

SC 500 Cu

Code

S

P

F1

V0

Weight cm3

~ lb.

~ Kg

97,7

1.74

28

1.99

0,9

4.33

110

2.61

42

2.20

1,0

4.84

123

3.54

57

2.43

1,1

4.41 1058 470 1576 700 5.34

71

2.65

1,2

86

2.87

1,3

inch

mm

inch

mm

0.51

13

4.35

110,4

3.85

0.98

25

5.31

135

1.50

38

6.34

161

1.97

50

7.28

185

5.31

135

2.48

63

8.35

212

5.85

148,5

in.2 cm2 psi

F0

in.3

mm

0.49

3,14

2175

bar

150

lb.

daN

lb.

daN

3.15

80

9.65

245

6.5

165

6.52

105

3.09

1,4

3.94

100

11.22

285

7.28

185

8.01

129

3.53

1,6

4.92

125

13.19

335

8.27

210

9.75

157

3.97

1,8

6.3

160

15.94

405

9.65

245

12.3

198

4.63

2,1

(±5%)

ISO 11901-1 1733

770

1621

720

1508

670

1395

620

1283

570

1170

520

1058

470

Force (lbs. daN)

CHARGING HOLE G1/8"

2 x (M8 x 13) Ø 0.79

20

Ø 0.79

20

.51 .98 1.5 1.97 2.48

Cu

M8

3.15

3.94

4.92

6.3

14,5

0.57

0.08

2

Cu (inch) Force (lbs. daN) / stroke (inch) diagram

320

5 Ø 43

1

R 0.04

280

3,5

0.14

Ø 40

240 200

3

160 2

120 80

4

Ø 1.77

±0.01

Ø 45

0,3

0.16

0.41

10.5

Ø1.57

Cycles (in millions)

4

Cycles / min.

Ø 1.7

L min



013 025 038 050 063 080 100 125 160

0,25



-

±0.01



500 500 500 500 500 500 500 500 500

Lmin

inch

L



SC SC SC SC SC SC SC SC SC

L

ISO11901-1

1

40

Ordering example: (10) SC 500 - 50

0

.5 .98 1.5 1.97 2.48 3.15

3.94

4.92

6.30

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

0

24

Fixing

ISO11901- 2

A

1.97

¯ 1.85 ¯ 0.08

Ø2

(2x)

(2x)

50

2.75 1.97

Ø 18

0.98 25

2.24 57

2.76 70

A

A 0.51

AA

=

13

=

2.52

64

1.97

50

Threaded body cylinders

2

2.4

62

M45 x 1,5

Ø 20

0.2

L min

0.11

5

L ± 0,25

cod. GM 45 A

A-A 1.34

M 6

8

60 34

0.31 0.63

¯ 3.54

60 2.36

Ø 90

(4x)

Ø9 ¯ 0.35

M 45 x 1.5

Ø 14

(10) SCF 500 - 50

¯ 0.55

The SCF are threaded body 500 springs with the same length and force as the SC 500

A

(4x)

¯ 42,7

M 45 x 1,5

Ordering example:

2.36

0.31

0.11

0.41 10.5

2,8

= 4,1

¯ 1.68

=

0.16 CHARGING HOLE G1/8"

25

12.3

2,8

0.48

SC SCF

0.08

Cu

¯ 0.71

¯ 0.35 Ø 9 (4x)

SCF 500 ¯ 0.79

70

(4x) ¯ 0.35

Ø9

Ø 15

(4x) ¯ 0.59 Ø 11

1.63 27

A

50

50

Ø 47

Ø 45,5

Ø 9 (4x)

1.97

=

¯ 1.8

Ø 86

¯ 0.35

=

A

13

0.16 4

50

0.51

AA

1.57 40

64

20

0.79 A

Ø 20

A 0.28 7

1.97

Ø 9 (4x)

50

2.76 1.97

70

¯ 1.79 Ø 45,5

¯1.63 Ø 41,5

¯ 0.35

¯0.79

A-A

2.52

50

70 50

A

¯ 1.79 Ø 45,5

4

70

0.47 12

Ø 45,5

2.76 1.97

7

2.75 1.97

20 14

¯ 1.79

0.27 0.16

¯ 3.39

FC 45 A

FS2 45

A AA

¯ 0.43

A

20

¯ 1.63 Ø 41,5

Ø 20

Ø 47

¯ 0.79

¯ 1.85

Ø9

Ø 9 (2x)

Ø 9 (4x)

¯ 0.35

12

¯ 0.35

0.79 0.55

¯ 0.35

2.76 1.97 0.47 0.79

Ø 11

FBA 45

¯ 0.43

50

50

70

14

A

A-A

70

FS2A 45

A 2.76 1.97

FCQ 45 A

0.55

¯ 0.59 Ø 15 (4x) ¯ 0.59 Ø 15 (2x)

FB 45

AA

8 16

cod. FCA 45

SC 750 Cu

Code

S

F1

V0

Weight cm3

~ lb.

~ Kg

107,7

2.86

46

2.76

1,25

4.72

120

3.97

64

3.64

1,38

5.24

133

5.15

83

3.38

1,53

5.71

145

6.27

101

3.64

1,65

6.24

158,5

7.51

121

3.97

1,80

255

6.89

175

295

7.68

195

345

8.66

415

10.04

19.49

495

23.43

595

27.36

695

mm

inch

mm

inch

mm

0.51

13

4.74

120,4

4.24

0.98

25

5.71

145

1.50

38

6.73

171

1.97

50

7.68

195

2.48

63

8.74

222

3.15

80

10.04

3.94

100

11.61

4.92

125

13.58

6.3

160

16.34

7.87

200

9.84

250

11.81

300

psi

bar

lb.

daN

lb.

daN

9.00

145

4.33

1,96

175

4.61

2,09

220

13.17

212

5.14

2,33

255

16.40

264

5.91

2,68

11.61

295

20.06

323

6.84

3,10

13.58

345

24.72

398

7.95

3,60

15.55

395

29.31

472

9.05

4,10

Ø 20

Ø 25

M8

4,90

2175 150 1665 740 2700 (±5%)

Force (lbs. daN)

2 x (M8 x 13) ¯ 0.79

cm2

10.87

0.75

CHARGING HOLE G1/8"

¯ 0.98

F0

in.3

inch

in.2

P

3015

1340

2790

1240

2565

1140

2340

1040

2115

940

1890

840

1665

740

1140

.51 1.50 2.48 3.94 4.92 .98 1.97 3.15

6.3

7.87

9.84

11.81

Cu (inch) 14,5

Force (lbs. daN) / stroke (inch) diagram

0.57

0.12

3

Cu

6 240

Ø 46

2 5

Ø 43

200

4

160

3

120

2

80

1

40

¯ 1.97

±0.01

Ø 50

±0,3

0.31

8

10,5

0.2

¯Ê1.69

Cycles (in millions)

R 0.08

5

Cycles / min.

O 1.81

0.41



Lmin

L min

• • • •

±0,25



L ±0.01



SC 750 - 013 SC 750 - 025 SC 750 - 038 SC 750 - 050 SC 750 - 063 SC 750 - 080 SC 750 - 100 SC 750 - 125 SC 750 - 160 SC 750 - 200 SC 750 - 250 SC 750 - 300 ISO 11901 - 1

L

ISO11901-1

Ordering example: (10) SC 750 - 50

0

.5 .981.5 2.48 3.94 4.92 6.30 1.97 3.15

7.87

9.84

11.81

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

0

26

Fixing

ISO11901- 2

0.51

AA

Ø 54

56,5

¯ 2.12

2.22

56,5

A

Ø 50,5

Ø 9 (4x)

¯ 0.35

2.22

=

¯Ê1.99

Ø 95

¯ 3.74

=

A

13

30

(2x)

(2x)

2.95 75 2.22 56,5

(4x) ¯ 0.35

Ø9

Ø 15

(4x) ¯ 0.59

¯ 0.71

Ø 11

Ø 18

62

75

0.98

25

2.95 2.44

SC SCF

A 0.51

AA

=

13

=

2.75

70

2.22

56,5

=

.9

7

Ø

1.57

40 1

50

37,5

1.97

110 4.33

130

¯

1.48

5.12

A

20

50

60

0.79

¯ 0.35 Ø 9 (4x)

90

=

32

80

3.15 =

=

8

45

3.54

1.18

Ø4

2.36

Ø 9 (2x)

¯ 0.16

1.77 1.26

12

A

0.94 A

Ø 20

A

0.47 0.31

56,5

Ø 9 (4x)

24

2.95 75 2.22 56,5

¯ 1.99 Ø 50,5

¯ 1.75 Ø 44,5

¯ 0.35

¯ 0.79

A-A

2.22

56,5

70

8

75

75 56,5

A

2.75

2.95 2.22

12

Ø 50,5

0.47 0.31

¯ 0.35

FSA 50 FC 50 A FS2 50

A AA

0.47 12

¯ 1.99

A

Ø 50,5

Ø9

20 14

¯ 1.99

¯ 0.35

12 20

¯ 0.43

¯ 0.59

0.47 0.79

Ø 44,5

Ø 20

¯ 1.75

¯ 0.79

Ø 54

Ø 9 (2x)

¯ 2.13

¯ 0.35

0.79 0.55

Ø 9 (4x)

2.95 75 2.22 56,5

Ø 11

Ø 15

¯ 0.59

¯ 0.43

2.95 2.22

¯ 0.35

14

A

A-A

FCQ 50 A FS2A 50 FBA 50

0.55

A 2.95 75 2.22 56,5

Ø 15

FB 50

AA

M8

SCF 750

68

Ø 25

2.68

2

0.08

Cu

M50 x 1,5

¯ 0.98

Threaded body cylinders

0.51

12,9

0.2

0.11

5

L ± 0,25

2,8

cod. GM 50 A

L min

A-A = =

2.60 66 1.50 38

The SCF are threaded body 750 springs with the same length and force as the SC 750

27

Ordering example:

(10) SCF 750 - 50

2.60 66

¯ 3.94 Ø 100

M 50 x 1.5

¯ 47.7

M 50 x 1,5

¯ 0.35 Ø 9 (4x)

8

4,1

¯ 1,88

¯ 0.55 Ø 14 (4x)

0.16 CHARGING HOLE G1/8"

0.31

0.41

0.11

10.5

2,8

M6

A

0.31 8 0.63 16

cod. FCA 50

SC 1500 Cu

Code

• SC 1500 - 025 SC 1500 - 038 • SC 1500 - 050 SC 1500 - 063 • SC 1500 - 080 • SC 1500 - 100 • SC 1500 - 125 • SC 1500 - 160 SC 1500 - 200 SC 1500 - 250 SC 1500 - 300 • ISO 11901 - 1

L

ISO11901-1

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

135

9.38

151

8.03

3,64

5.83

148

12.05

194

8.63

3,91

6.3

160

14.47

233

9.16

4,15

237

6.83

173,5

17.27

278

9.87

4,47

270

7.48

190

20.68

333

10.62

4,81

12.20

310

8.27

210

24.84

400

11.52

5,22

14.17

360

9.25

235

30.00

483

12.69

5,75

inch

mm

inch

mm

inch

mm

0.98

25

6.3

160

5.31

1.50

38

7.32

186

1.97

50

8.27

210

2.48

63

9.33

3.15

80

10.63

3.94

100

4.92

125

in.2

P

1.58

cm2

10,17

psi

bar

lb.

2175 150 3375

daN

1500

lb.

4955

(±5%)

daN

2200

6.3

160

16.93

430

10.63

270

37.20

599

13.97

6,33

7.87

200

20.08

510

12.20

310

45.40

731

16.20

7,34

9.84

250

24.02

610

14.17

360

55.71

897

18.76

8,50

11.81

300

27.95

710

16.14

410

66.02 1063

21.19

9,60

5625

2500

5062.5

2250

4500

2000

3937.5

1750

3375

1500

Force (lbs. daN)

CHARGING HOLE G1/8"

4 x (M8 x 13) Ø 1.57

Ø 40

Ø 1.42

Ø 36

M8

6.3

7.87

9.84

11.81

Cu (inch)

0.12

3

Cu

.98 1.97 3.15 3.94 4.92 1.50 2.48

.71 18

Force (lbs. daN) / stroke (inch) diagram

0,25

3 120

2,5

2.5 2

80

1.5

60

1

40

8

Ø 2.95

±0.01 Ø 75

0,3

0.31

0.41

10.5

0.2

5

Ø 67

Cycles (in millions)

L min

Ø 2.64

100

Cycles / min.

Ø 70

R 0.1

L ±0.01

Ø 2.75

0.5 0

Ordering example:

20

.98 1.5 2.48 3.94 4.92 1.97 3.15

6.30

7.87

9.84

11.81

0

Cu (inch)

(10) SC 1500 - 50

“All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

28

Fixing

ISO11901- 2

(4x)

(4x)

100

¯ 0.71

Ø 18

3.94 2.89

(4x) ¯ 0.35

73,5

Ø9

Ø 15

(4x) ¯ 0.59 Ø 11

84

30 90

73,5

3.54

=

2.89

=

16

=

Ø

75

4.53

5

1.97

.9

115

52,5 2 ¯

2.07

2.5

137 5.39

160 6.3

A 0.63

AA

20

63,5

75

0.79

50

=

2.95

=

M10

29

S = rod section area P = nominal charging pressure

54

¯ 0.43 Ø 11 (4x)

105

4.13 =

F0 = nominal initial force F1 = average final force

SCF

70

3.54

90

2.89

73,5

A

A

30

8

Ø 75,5

FCQ 75 A

73,5 2.89

Ø 80 ¯ 3.15 1.18

Ø5

SC

1.18

0.94 73,5

2.89

Ø 75,5

Ø11 (4x)

=

¯Ê0.2

¯ 0.43

FSA 75

A

¯ 2.97

Ø122 ¯ 4.8

¯ 0.43

=

2.76 2.13

12

A

16

0.63

AA

Ø 11 (2x)

FC 75 A

A

Ø 40

A

100

Ø 11 (4x)

24

3.94 100 2.89 73,5

¯ 2.97 Ø 75,5

¯ 0.43

¯ 1.57

3.94 3.31

73,5

0.47 0.31

¯ 2.97

8

100

12

Ø 75,5

3.94 2.89

12

100 73,5

A

Ø 80

0.47 0.32

14

A-A

¯ 3.15

AA

¯ 2.7 Ø 68,5

FS2 75

A

0.47

¯ 2.97

Ø 9 (4x)

A

20

Ø 11 (4x)

0.79

3.94 2.89

20

¯ 0.43

¯ 0.35

12

Ø 40

¯ 0.43

73,5

100

3.94

2.89

Ø 18 (4x)

.47

¯Ê1.57

0.79 0.55

Ø 68,5

73,5

A

¯ 2.70

2.89

FBA 75

100

¯ 0.59

Ø 11 (4x)

3.94

FS2A 75

Ø 15 (4x)

¯ 0.43

14

¯ 0.71

FB 75

0.55

A-A

A

AA

V0 = volume of gas

SC 3000 Cu

Code

• SC 3000 - 025 SC 3000 - 038 • SC 3000 - 050 SC 3000 - 063 • SC 3000 - 080 • SC 3000 - 100 • SC 3000 - 125 • SC 3000 - 160 SC 3000 - 200 SC 3000 - 250 SC 3000 - 300 • ISO 11901 - 1

L

ISO11901-1

Lmin

S

F0

F1

V0

Weight

in3

cm3

~ lb.

~ Kg

145

17.02

274

13.95

6,36

6.22

158

21.61

346

14.90

6,75

6.69

170

25.65

413

16.22

7,35

247

7.22

183,5

30.31

488

17.37

7,87

280

7.87

200

35.96

579

18.63

8,44

12.6

320

8.66

220

42.92

691

19.93

9,03

14.57

370

9.64

245

51.49

829

22.29

10,1

inch

mm

inch

mm

inch

mm

0.98

25

6.69

170

5.71

1.50

38

7.72

196

1.97

50

8.66

220

2.48

63

9.72

3.15

80

11.02

3.94

100

4.92

125

in.2

P

3.05

psi

cm2

19,62

bar

2175

150

lb.

6750

daN

3000

lb.

10450

daN

4640

(±5%)

6.3

160

17.32

440

11.02

280

63.60

1024

24.94

11,3

7.87

200

20.47

520

12.60

320

77.51

1246

28.26

12,8

9.84

250

24.41

620

14.57

370

94.66

1524

32.00

14,5

11.81

300

28.35

720

16.54

420

111.86 1801

35.76

16,2

Force (lbs. daN)

CHARGING HOLE G1/8"

4 x (M8 x 13) Ø 2.36

Ø 60

Ø 1,97

Ø 50

12375

5500

11250

5000

10125

4500

9000

4000

7875

3500

6750

3000

.98 1.97 3.15 3.94 4.92 1.50 2.48

0.12

3

Cu

M8

6.3

7.87

9.84

11.81

Cu (inch)

21

Force (lbs. daN) / stroke (inch) diagram

90

70 60

2

50

1.5

40 30

1

20

8

Ø 3.74

±0.01 Ø 95

0,3

0.31

0.41

10.5

0.2

5

Ø 87

Cycles (in millions)

R 0.1 L min

Ø 3.43

80

2.5

Ordering example: (10) SC 3000 - 50

“All dimensions are nominal unless tolerance is stated”

0.5 0

Cycles / min.

Ø 90

L

Ø 3.54

2,5

±0.01

0,25

0.83

3

10 .98 1.5 2.48 3.94 4.92 1.97 3.15

6.30

7.87

9.84

11.81

0

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

30

Fixing

ISO11901- 2

20

Ø 9 (4x)

(4x)

14

120 92

4.72 120 3.62 92

(4x) ¯ 0.35

(4x) ¯ 0.59

Ø9

(4x)

Ø 15

4.72 3.62

20

¯ 2.36

Ø 60

Ø 20

¯ 0.35 A

13

Ø 60

¯ 0.53

Ø 20 (4x)

0.51 0.79

A

0.79 0.55

Ø 13,5

¯ 2.36

4.72 3.62

120

92

92

Ø 15 (4x)

¯ 0.59

Ø 13,5 (4x)

A-A

120

FBA 95

¯ 0.53

14

¯ 0.79

FB 95

0.55

A 4.72 3.62

0.51

¯ 0.79

AA

13

A

¯ 0.53

30

40 110

92

4.33

3.62

Ø 95,5

¯ 3.76

Ø 100

¯ 3.94

=

67,5

95

2.66

Ø

145

4

2.46

.7

62,5

3 ¯

5.71

3.15

170 6.69

3.64

195 7.68

3.62

=

20

80

92,5

0.79

4.33

18

125

4.92

=

0.71 =

Ø 13 (4x)

Ø5

A AA

¯ 0.51

A

3.62

92

Ø 100

¯ 3.94

92

= =

FCQ 95 A

3.62

=

Ø 95,5

Ø 13 (4x)

A

¯ 3.76

Ø150

¯ 5.91

¯ 0.51 1.18

A

18

¯Ê0.2

¯ 0.53

FSA 95

0.71 =

Ø 13,5 (2x)

FC 95 A

A

AA

M12

31

S = rod section area P = nominal charging pressure

70

F0 = nominal initial force F1 = average final force

1.57

Ø 13,5 (4x)

8

V0 = volume of gas

110 92

A

24

0.94

120

92,0

4.72

Ø 95,5

¯ 3.76

3.62

Ø 88,5

¯Ê0.53

SCF

90

100

92,0

120

3.62

3.54 2.76

12

4.72 3.94

8

Ø 95,5

0.31

0.47 0.31

¯ 3.76

120

A

Ø 88,5

4.72

A-A

¯ 3.48

12

¯ 3.48

FS2 95

0.47

FS2A 95

SC A

AA

Ø 13,5

(4x)

SC 5000 Cu

Code

inch

• SC 5000 - 025 0.98 SC 5000 - 038 1.50 • SC 5000 - 050 1.97 SC 5000 - 063 2.48 • SC 5000 - 080 3.15 • SC 5000 - 100 3.94 • SC 5000 - 125 4.92 • SC 5000 - 160 6.30 SC 5000 - 200 7.87 SC 5000 - 250 9.84 SC 5000 - 300 11.81 • ISO 11901 - 1

L

ISO11901-1

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

165

27.70

446

26.93

12,2

7.01

178

34.72

559

28.48

12,9

7.48

190

41.18

663

30.24

13,7

267

8.01

203,5

48.45

780

32.00

14,5

300

8.66

220

57.39

924

33.99

15,4

340

9.45

240

68.14

1097

36.86

16,7

390

10.43

265

81.61

1314

40.40

18,3

18.11

460

11.81

300

100.5

1618

44.37

20,1

21.26

540

13.39

340

122.0

1965

49.22

22,3

250

25.20

640

15.35

390

149.0

2399

54.75

24,8

300

29.13

740

17.32

440

176.0

2833

60.26

27,3

mm

inch

mm

inch

mm

25

7.48

190

6.50

38

8.50

216

50

9.45

240

63

10.51

80

11.81

100

13.39

125

15.35

160 200

in.2

P

5.14

Force (lbs. daN)

Ø 3.15

Ø 80

Ø 2.56

Ø 65

M8

33,17

bar

2175

150

lb.

daN

lb.

11250 5000 17750 (±5%)

CHARGING HOLE G1/8"

4 x (M10 x 16)

psi

cm2

21375

9500

20250

9000

19125

8500

18000

8000

16875

7500

15750

7000

14625

6500

13500

6000

12375

5500

11250

5000

daN

7880

.98 1.97 3.15 3.94 4.92 1.50 2.48

6.3

7.87

9.84

11.81

22,5

Force (lbs. daN) / stroke (inch) diagram

0.89

0.12

3

Cu

Cu (inch)

90

Ø 4.72

±0.01 Ø 120

0,3

0.31

0.41

10,5

8

0.2

5

Ø 112

Cycles (in millions)

L min

Ø 4.41

80

2.5

60

2

50

1.5

40 30

1

20

0.5 0

Ordering example:

70

Cycles / min.

Ø 115

R 0.1

Ø 4.53

2,5

L ±0.01

0,25

3

10 .98 1.5 2.48 3.94 4.92 1.97 3.15

6.30

7.87

9.84

11.81

0

Cu (inch)

(10) SC 5000 - 50

“All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

32

33 30

= 0.79

S = rod section area P = nominal charging pressure

¯

4

.7

4.31

5.83

2

Ø

109,5

¯Ê0.51

A

21 109,5

A

Ø5

=

0 12

Ø 13 (4x)

F0 = nominal initial force F1 = average final force AA 0.83

=

50

¯ 0.53

¯ 0.79

Ø 20

5.51 140 4.31 109,5

Ø

(4x) ¯ 0.71

(4x) ¯ 0.43

Ø 13,5

(4x)

11 (4x)

Ø 18

20 15

5.51 4.31

A-A 12

8

3.54 2.76

A

21

=

4.31

5.12

148

20 =

M12

V0 = volume of gas

1.97

120

140

Ø 120,5

¯ 4.74

5.51 4.72

Ø 113,5

A-A

A

4.31

130

8

109.5

0.31

0.47 0.31

5.12

140

4.31

5.51

0.51 13

Ø 120,5

12

0.79 0.59

¯ 4.74

A

¯ 4.47

Ø 11 (4x)

Ø 125

0.47 Ø 80

¯ 4.92

¯ 3.15

Ø 13,5 (4x)

109,5

FBA 120

A

¯ 0.53

24

140

FS2A 120

0.94

AA

FCQ 120 A

A

=

77,5

¯ 0.43 A

3.05

¯ 0.2

4.31

165

Ø 18 (4x)

Ø 13,5 (4x)

74

109,5

140

¯ 0.71

¯ 0.53

4.31

5.51

Ø 20 (4x)

5.51

6.49

109,5

140 109,5

5.51

Ø 120,5

¯ 4.74

¯ 0.79

AA

2.91

92,5

4.31

0.83 4.31

Ø 113,5

¯ 4.47

FB 120

20

3.64

=

13

0.79

195

1.18

0.51

7.68

Ø 125

¯ 4.92

=

105

AA

4.13

Ø 120,5

¯ 4.74

Ø 13,5 (4x)

Ø 175

¯ 0.53

O 6.89

FS2 120 15

220

Ø 13,5 (2x)

FC 120 A 0.59

8.66

¯ 0.53

FSA 120

ISO11901- 2 Fixing

A 109,5

140

¯ 3.15

¯ 0.53

A

109.5

130

Ø 80

A

A

SC

115

SCF

95 Ø 13,5

(4x)

SC 7500 Cu

Code

inch

• SC 7500 - 025 0.98 SC 7500 - 038 1.50 • SC 7500 - 050 1.97 SC 7500 - 063 2.48 • SC 7500 - 080 3.15 • SC 7500 - 100 3.94 • SC 7500 - 125 4.92 • SC 7500 - 160 6.30 SC 7500 - 200 7.87 SC 7500 - 250 9.84 SC 7500 - 300 11.81 • ISO 11901 - 1

L

ISO11901-1

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

180

47.20

760

43.70

19,8

7.60

193

57.95

933

46.35

21,0

8.07

205

67.89

1093

48.12

21,8

282

8.60

218,5

79.19

1275

49.89

22,6

315

9.25

235

92.73

1493

53.86

24,4

13.98

355

10.04

255

16875 7500 26257 11670 109.3

1759

57.61

26,1

14.94

405

11.02

280

129.9

2091

61.81

28,0

160

18.70

475

12.40

315

158.8

2557

69.31

31,4

200

21.85

555

13.98

355

191.9

3090

77.26

35,0

250

25.79

655

15.94

405

233.2

3755

84.99

38,5

300

29.72

755

17.91

455

274.6

4421

93.60

42,4

mm

inch

mm

inch

mm

25

8.07

205

7.09

38

9.09

231

50

10.04

255

63

11.10

80

12.40

100 125

in.2

P

7.79

Force (lbs. daN)

Ø 3.94

Ø 3.15

Ø 100

Ø 80

50,24

psi

bar

2175

150

lb.

daN

lb.

daN

(±5%)

CHARGING HOLE G1/8"

4 x (M10 x 16)

cm2

32625

14500

30375

13500

28125

12500

25875

11500

23625

10500

21375

9500

19125

8500

16875

7500

M8

6.3

7.87

9.84

11.81

Cu (inch)

24,5

Force (lbs. daN) / stroke (inch) diagram

0.96

0.12

3

Cu

.98 1.97 3.15 3.94 4.92 1.50 2.48

2.5

90 80

0,25

7

L min

0.28

Ø 142

8

Ø 5.91±0.01

Ø 150

0,3

70 60

1.5

50 40

1

30 20

0.5

0.31

0.41

10.5

Ø 5.59

Cycles (in millions)

2

10 0

Ordering example: (10) SC 7500 - 50 “All dimensions are nominal unless tolerance is stated”

Cycles / min.

2,5

Ø 145

R 0.1

L ±0.01

Ø 5.7

.98 1.5 2.48 3.94 4.92 1.97 3.15

6.30

7.87

9.84

11.81

0

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

34

ISO11901- 2 A-A

138

138

A

5.43 Ø5

30

= =

7.87

230

4.33

11 (4x)

(4x)

190

¯ 1.02

Ø 26

7.48 5.43

(4x) ¯ 0.43

138

Ø

Ø 18

(4x) ¯ 0.71 Ø 17,5

¯ 0.69

165

190

A

1.06 =

Ø

27

=

=

0 15

M12

35

S = rod section area P = nominal charging pressure

F0 = nominal initial force F1 = average final force

2.36

60

AA

95

4.92 260

A

20

.9 ¯5

120

¯ 0.69

200

110

125

0.79

=

8

3.60 91,5 3.74 7.87 200

Ø 155

¯ 6.10

Ø 17,5 (4x)

Ø 150,5

¯ 5.92

¯ 0.69

1.18

5.43

=

¯ 0.19

10.24

¯ 0.53

Ø 13,5 (2x)

¯ 8.66

Ø 220

=

A

27

9.05

FC 150 A

1.06

AA

SCF

145

V0 = volume of gas

6.38

162

5.43

138

A

24

138

Ø 17,5 (4x)

0.94

190

5.43

Ø 150,5

¯ 5.92

7.48

Ø 143,5

¯ 5.65

¯ 0.69

SC

7.48 6.50

138

162

5.43

5.71 4.72

12

138

8

0.47 0.31

6.38

0.31

A

5.43

190

Ø 100

A

Ø 150,5

7.48

190 138

¯ 3.94

A-A

¯ 5.93

12

15

Ø 150,5

0.47

7.48 5.43

25

¯ 5.93

A

AA

0.67 17

Ø 143,5

Ø 11 (4x)

¯ 5.65

¯ 0.43 A

Ø 155

17 25

¯ 6.10

138

190

7.48 ¯ 1.02

0.67 0.98

A

FSA 150

Ø 100

Ø 26

5.43

¯ 0.71

Ø 18

¯ 3.94

Ø 17,5 (4x)

190 138

A

0.98 0.59

¯ 0.69

5.43

Ø 17,5 (4x)

FS2A 150

¯ 0.69

15

FCQ 150 A

7.48 0.59

FS2 150

FB 150

AA

FBA 150

A

Ø 17,5

(4x)

SC 10000 Cu

Code

S

F0

F1

V0

Weight

cm3

~ lb.

~ Kg

185

62.67

1009

76.8

34,8

7.79

198

81.18

1307

81.0

36,7

8.27

210

98.26

1582

85.0

38,5

287

8.80

223,5

116.8

1881

89.4

40,5

320

9.45

240

141.0

2270

94.9

43,0

14.17

360

10.24

260

23850 10600 32883 14600 169.5

2729

101.5

46,0

16.14

410

11.22

285

205.1

3302

109.9

49,8

160

18.90

480

12.60

320

255.0

4105

121.4

55,0

200

22.05

560

14.17

360

331.9

5022

134.6

61,0

9.84

250

25.98

660

16.14

410

383.2

6169

151.2

68,5

11.81

300

29.92

760

18.11

460

413.5

6657

167.7

76,0

inch

mm

inch

mm

0.98

25

8.27

210

7.28

1.50

38

9.29

236

1.97

50

10.23

260

2.48

63

11.30

3.15

80

12.60

3.94

100

4.92

125

6.30 7.87

in.2

P

in.3

mm

10.9

Force (lbs. daN)

4 x (M12 x 16) Ø 4.72

Ø 3.74

Ø 120

Ø 95

psi

cm2

70,8

bar

2175

150

lb.

daN

lb.

daN

(±5%)

CHARGING HOLE G1/8"

39600

17600

37350

16600

35400

15600

32850

14600

30600

13600

28350

12600

26100

11600

23850

10600

Cu

M8

6.3

7.87

9.84

11.81

Cu (inch)

Force (lbs. daN) / stroke (inch) diagram 1.18

30

3

0.12

.98 1.97 3.15 3.94 4.92 1.50 2.48

90

2.5

80

8

L min

Ø 187

0.31

Ø 7.36

70 60

1.5

50 40

1

30 20 10

8 Ø 195

0.3

0.31

0.41

10.5

0.5

Ø 7.68 ±0.001

Ordering example: (10) SC 10000 - 100 “All dimensions are nominal unless tolerance is stated”

Cycles / min.

R 0.1

2,5

Ø 7.48 Ø 190

Cycles (in millions)

0,25

2

±0.01

• • • • • • • •

Lmin

inch

L



SC 10000 - 025 SC 10000 - 038 SC 10000 - 050 SC 10000 - 063 SC 10000 - 080 SC 10000 - 100 SC 10000 - 125 SC 10000 - 160 SC 10000 - 200 SC 10000 - 250 SC 10000 - 300 ISO 11901 - 1

L

ISO11901-1

0

.98 1.5 2.48 3.94 4.92 1.97 3.15

6.30

7.87

9.84

11.81

0

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

36

Fixing

ISO11901- 2

17 25

¯ 0.53 A

Ø 13,5 (4x)

210 170

13,5 (4x)

(4x)

15

8.27 6.70

210

170

Ø

(4x) ¯ 0.53

¯ 4.72

Ø 120

Ø 26

¯ 1.02

0.67 0.98

8.27 6.70

25

¯ 1.02

210

170

¯ 0.79

8.27

Ø 120

Ø 26

6.69

¯ 4.72

Ø 20

170

(4x) ¯ 0.79

6.69

A

0.98 0.59

Ø 17,5

Ø 17,5 (4x)

¯ 0.69

¯ 0.69

13

Ø 20

0.51

210

FBA 195

8.27

FB 195

A-A

A

AA

0.67 17

A

¯Ê0.20

Ø5

185

210

80

3.15

Ø 195,5

¯ 7.70

8.27 7.28

Ø 188

¯ 7.40

(4x)

210

170

=

8.27

=

8.27

210

6.70

170

A

A

Ø 200

¯ 7.87

170

Ø 195,5

¯ 7.70

6.69

Ø 17,5 (4x)

¯ 0.69

170

27

6.70

6.69

Ø 17,5

A 1.06

AA

Ø 195,5

A

27 =

Ø 290

=

190 165

A

¯ 7.70

1.06

AA

7.48 6.50

13 8

¯ 0.69

Ø 200

0.94

24

8.27 210 6.69 170

A

Ø 17,5 (4x)

0.51 0.31

¯ 7.87

170

¯Ê0.69

¯ 7.70 Ø 195,5

¯ 7.40 Ø 188

210

SCF

A

Ø 17,5 (4x)

8

A-A

¯ 0.69

8.27 6.69

13

¯ 11.42

FS2 195 FC 195 A

0.51 0.31

FCQ 195 A

A

AA

FS2A 195

SC

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas

37

H

GENERAL

INFORMATION

BODY -One piece construction for greater safety -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided

ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -Permanent self-lubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance

LUBRICATION -Double permanent self-lubrication to maximize working performances in any position and minimize over heating anytime

USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve

LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model

38

one piece rod

permanent self-lubrication chamber

rod wiper O-Ring seal

retaining ring

H

HF rod seal

self-lubricating guide elements

one piece body

bushing

charging hole plug

Series

39

H 300 H 500 H 700 H 1000 H 2400 H 4200 H 6600 H 18500

one way valve

nut

ØD

Cu

L

F0

Page

inch

mm

inch

mm

inch

mm

lb.

daN

1.26

32

0.39 - 4.92

10 - 125

2.76 - 11.81

70 - 300

675

300

40

1.50

38

0.39 - 4.92

10 - 125

2.76 - 11.81

70 - 300

1057

470

42

1.77

45

0.51 - 6.30

13 - 160

4.35 - 15.94

110,4 - 405

1530

680

44

1.97

50

0.51 - 11.81

13 - 300

4.74 - 27.36

120,4 - 695

2385

1060

46

2.95

75

0.98 - 11.81

25 - 300

6.30 - 27.95

160 - 710

5372

2385

48

3.74

95

0.98 - 11.81

25 - 300

6.69 - 28.35

170 - 720

9550

4240

50

4.72

120

0.98 - 11.81

25 - 300

7.48 - 29.13

190 - 740

14920

6630

52

7.68

195

0.98 - 11.81

25 - 300

8.27 - 29.92

210 - 760

41440

18400

54

H 300 Cu

Code

300 300 300 300 300 300 300 300 300 300

-

010 013 016 025 038 050 063 080 100 125

Lmin

inch

mm

inch

mm

inch

mm

0.39

10

2.76

70

2.36

60

0.51

13

2.97

75,4

2.47

62,7

0.63

16

3.23

82

2.60

66

0.98

25

3.94

100

2.95

75

1.50

38

4.96

126

3.46

88

1.97

50

5.91

150

3.94

100

2.48

63

6.97

177

4.47

113,5

3.15

80

8.27

210

5.12

130

3.94

100

9.84

250

5.91

150

4.92

125

11.81

300

6.89

175

S in.2

0.31

M8 x 6

CHARGING HOLE M6

Ø 16

cm2

2,01

psi

F0 bar

2175

150

lb.

F1 daN

675

300

lb.

1215

1350

600

1238

550

1125

500

1013

450

900

400

788

350

675

300

.39 .63 .98 .51

daN

---------------------

540

2.48

3.15

~ lb.

~ Kg

0.64

0,29

0.66

0,30

0.68

0,31

0.75

0,34

0.84

0,38

0.95

0,43

1.06

0,48

1.19

0,54

1.35

0,61

1.52

0,69

3.94

4.92

Cu (inch)

10,5 0.41

0.08

Weight

1.5 1.97

2

Cu

¯ 0.63

P

(±5%)

Force (lbs. daN)

H H H H H H H H H H

L

¯ 1.26

±0.01

Ø 32

±0,3

0.16

4

0.14

Ø 27

Ordering example: (10) H 300 - 50

Cycles (in millions)

3,5

L m in

¯ 1.06

4

160

3.5

140

3

120

2.5

100

2

80

1.5

60

1

40

0.5

20

0

0 0

.39 .63 .98 .51

1.5 1.97

2.48

3.15 3.94

4.92

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated”

Cycles / min.

Ø 30

R 0.04

L

¯ 1.18

1

±0.01

±0,25

Force (lbs. daN) / stroke (inch) diagram

40

ISO11901- 2

Fixing

0.27 0.16

1.97 1.38

7 4

50 35

50

Ø 6,6 (4x)

35

0.2

5

1.97 1.38

¯ 1.28 Ø 32,5

Ø 28,5

¯ 0.26

¯ 1.12

FS2 32

A AA

A

A

1.38

¯ 0.08

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

41

35

35

1.38

Ø 34

=

¯ 1.33

Ø 6,6 (4x)

9

=

Ø 32,5

0.35

¯ 1.28

Ø 60

¯ 0.26

AA

¯ 2.36

FC 32 A

A

Ø2

H

HF

H 500 Cu

Code

-

010 013 016 025 038 050 063 080 100 125

inch

mm

inch

mm

inch

mm

0.39

10

2.76

70

2.36

60

0.51

13

2.97

75,4

2.47

62,7

0.63

16

3.23

82

2.60

66

0.98

25

3.94

100

2.95

75

1.50

38

4.96

126

3.46

88

1.97

50

5.9

150

3.94

100

2.48

63

6.97

177

4.47

113,5

3.15

80

8.27

210

5.12

130

3.94

100

9.84

250

5.91

150

4.92

125

11.81

300

6.89

175

S in.2

0.49

M8 x 6

2175

2632

1170

240

1070

2182

970

1957

870

1732

770

1507

670

1282

570

1057

470

150

lb.

lb.

daN

1057

.39 .63 .98 .51

10,5

0.41

0.08

3,5

0.14 4

± 0,3

Cycles (in millions)

R 0.04 Ø 33

0.16

Ø 38

bar

470

2320

Weight daN

---------------------

1 030

1.5

1.97

2.48

3.15

~ lb.

~ Kg

0.93

0,42

0.95

0,43

0.99

0,45

1.10

0,50

1.24

0,56

1.39

0,63

1.55

0,70

1.74

0,79

1.96

0,89

2.40

1,08

3.94

4.92

Cu (inch)

Force (lbs. daN) / stroke (inch) diagram

1

Ø 36

L min ±0.01

3,14

psi

F1

2

Cu

Ø 20

0,25

±0.01

L

¯ 1.42

¯ 1.30

¯ 1.5

cm2

F0

(±5%)

CHARGING HOLE M6 ¯ 0.79

P

4

160

3.5

140

3

120

2.5

100

2

80

1.5

60

1

40

0.5

20

0

Ordering example: (10) H 500 - 50

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

500 500 500 500 500 500 500 500 500 500

Lmin

Force (lbs. daN)

H H H H H H H H H H

L

0 0

.39 .63 .98 .51

1.5 1.97

2.48

3.15 3.94

4.92

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

42

Fixing

ISO11901- 2

0.27 0.16

2.16 1.57

7 4

55 40

5

Ø 6,6 (4x)

0.2

¯ 1.51 Ø 38,5

2.16 55 1.57 40

¯ 0.26

¯ 1.36 Ø 34,5

FS2 38

A AA

0.35

1.57

H

A

Ø 40

¯ 1.57

40

40

Ø 38,5

Ø 6,6 (4x)

A

9

=

¯ 1.51

¯ 0.26

¯Ê0.08

Ø2

HF A 0.35

40

2.05

52

1.57

40

A

52

Ø 38,5

¯ 1.52

¯ 1.57

1.57

=

Ø 40

=

9

2.05

AA

Ø 6,6 (4x)

¯ 2.68

Ø 68

=

1.57

AA

¯ 0.26

FCQ 38 A

FC 38 A

A

HF 500 ¯ 0.79

Threaded body cylinders

Ø 20

56

2.2

0.08

2

Cu

M38 x 1,5

CHARGING HOLE M6

12

0.2

5

0.47 2,8

0.11

±0.01 ± 0,25

L min

A-A

A 1.97 50

= =

L

cod. GM 38

1.14 29

M 38 x 1,5 The HF are threaded body 500 springs with the same length and force as the H 500

43

Ordering example: (10) HF 500 - 50

1.98 50,3

¯ 2.95 Ø 75

M 38 x 1.5 ¯0.55 Ø14 (4x)

0.16 4,1 ¯ 1.40 Ø35,7

¯ 0.35 Ø 9 (4x)

8

0.31

0.11

2,8

M6

A

0.31 8 0.47 12

cod. FCA 38

H 700 Cu

Code

H H H H H H H H H

700 700 700 700 700 700 700 700 700

-

013 025 038 050 063 080 100 125 160

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

97,7

1.92

31

2.16

0,98

4.33

110

2.86

46

2.36

1,07

4.84

123

3.85

62

2.56

1,16

4.72

76

2.76

1,25

5.78

93

2.98

1,35

inch

mm

inch

mm

inch

mm

0.51

13

4.35

110,4

3.85

0.98

25

5.31

135

1.50

38

6.34

161

1.97

50

7.28

185

5.31

135

2.48

63

8.35

212

5.85

148,5

in.2

P

0.70

cm2

4,52

psi

bar

2175

150

lb.

1530

daN

680

lb.

2480

daN

1 100

3.15

80

9.65

245

6.50

165

7.02

113

3.25

1,47

3.94

100

11.22

285

7.28

185

8.51

137

3.8

1,72

4.92

125

13.19

335

8.27

210

10.37

167

3.97

1,80

6.30

160

15.94

405

9.65

245

13.04

210

4.52

2,05

(±5%)

3105

1380

2880

1280

2655

1180

2430

1080

2205

980

1980

880

1755

780

1530

680

Force (lbs. daN)

CHARGING HOLE G1/8"

2 x (M8 x 13) ¯ 0.79

Ø 20

¯ 0.94

Ø 24

M8

.51 .98 1.5 1.97 2.48

3.15

3.94

4.92

6.3

14,5

0.57

Force (lbs. daN) / stroke (inch) diagram

±0,25

0.08

2

Cu

Cu (inch)

1

±0.01

Ø 45

±0,3

200

2.0

160

1.6 1.2

120

0.8

80

0.4

40

0

Ordering example:

240

2.4

.51

.98 1.50 1.97 2.48

3.15

3.94

4.92

Cycles / min.

Cycles (in millions)

3,5 4

¯ 1.77

0.16

0.41

10,5

0.14

Ø 40

280

2.8

L min

L

¯ 1.57

320

3.2

Ø 43

R 0.04

±0.01

¯ 1.69

0

Cu (inch)

(10) H 700 - 50

“All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

44

Fixing

ISO11901- 2

1.97

=

50

A

1.97

¯ 1.85

50

Ø 47

Ø 45,5

Ø 9 (4x)

¯ 1.8

Ø 86

¯ 0.35

=

A

13

¯ 0.08

Ø2

(2x)

(2x)

50

2.75 1.97

Ø 18

¯ 0.71

0.98 25

2.24 57

A 0.51

AA

=

13

=

HF 700

2.52

64

1.97

50

Threaded body cylinders

Ø 24

62

2.4

0.08

2

Cu

M45 x 1,5

¯ 0.94

70

(4x) ¯ 0.35

Ø9

Ø 15

(4x) ¯ 0.59 Ø 11

¯ 0.43

A

A

0.51

AA

¯ 0.35 Ø 9 (4x) 2.76 70

20

0.79 A

Ø 9 (4x)

1.57 40 1.63 27

50

70

2.76 1.97

50

¯ 1.79 Ø 45,5

¯1.63 Ø 41,5

¯ 0.35

0.28 7 0.16 4

64

50

1.97

70

2.52

4

Ø 20

A

¯ 1.79 Ø 45,5

2.76 1.97

7

¯0.79

A-A

Ø 45,5

0.27 0.16

70 50

A

¯ 1.79

AA

¯ 3.39

FC 45 A

FS2 45

A

0.47 12

¯ 1.63 Ø 41,5

A

20

Ø 47

Ø 20

¯ 1.85

¯ 0.79

Ø 9 (4x)

Ø 9 (2x)

2.75 1.97

20 14

¯ 0.35

Ø9

¯ 0.35

FBA 45

¯ 0.35

12

Ø 11

FS2A 45

¯ 0.43

2.76 1.97 0.47 0.79

0.79 0.55

70 50

50

70

14

A

A-A

FCQ 45 A

0.55

¯ 0.59 Ø 15 (4x) ¯ 0.59 Ø 15 (2x)

FB 45

AA

A 2.76 1.97

12,3

cod. GM 45

L min

L

0.11

2,8

±0.01 ± 0,25

0.2

5

0.48

A

A-A 8

(10) HF 700 - 50

34

0.31 0.63

¯ 3.54

60 2.36

Ø 90

(4x)

Ø9

M 45 x 1.5

¯ 0.35

A

(4x)

Ø 14 ¯ 0.55

M 45 x 1,5

Ordering example:

1.34

M 6

60

0.31

0.41

0.11

10,5

2,8

=

0.16 4,1 ¯ 1.68 Ø 42,7

The HF are threaded body 700 springs with the same length and force as the H 700

45

=

CHARGING HOLE G1/8"

2.36

8 16

FCA 45

H

HF

H 1000 Cu

Code

inch

H 1000 - 013 0.51 H 1000 - 025 0.98 H 1000 - 038 1.50 H 1000 - 050 1.97 H 1000 - 063 2.48 H 1000 - 080 3.15 H 1000 - 100 3.94 H 1000 - 125 4.92 H 1000 - 160 6.30 H 1000 - 200 7.87 H 1000 - 250 9.84 H 1000 - 300 11.81

L

Lmin

S

F1

V0

Weight cm3

~ lb.

~ Kg

107,7

3.23

52

2.98

1,35

4.72

120

4.47

72

3.18

1,44

5.24

133

5.78

93

3.51

1,59

5.71

145

7.02

113

3.71

1,68

6.24

158,5

8.35

135

4.04

1,83

255

6.89

175

10.06

162

4.39

1,99

295

7.68

195

12.11

195

4.83

2,19

345

8.66

220

14.66

236

5.36

2,43

415

10.04

255

18.20

293

6.11

2,77

19.49

495

11.61

295

22.30

359

6.98

3,16

23.43

595

13.58

345

27.33

440

8.04

3,64

27.36

695

15.55

395

32.42

522

9.12

4,13

inch

mm

inch

mm

13

4.74

120,4

4.24

25

5.71

145

38

6.73

171

50

7.68

195

63

8.74

222

80

10.04

100

11.61

125

13.58

160

16.34

200 250 300

1.09

cm2

7,07

Force (lbs. daN)

2 x (M8 x 13) ¯ 0.79

psi

bar

2175

150

lb.

2385

daN

1 060

(±5%)

CHARGING HOLE G1/8"

¯ 1.18

F0

in.3

mm

in.2

P

Ø 20

Ø 30

5085

2260

4635

2060

4185

1860

3735

1660

3285

1460

2835

1260

2385

1060

lb.

3895

daN

1 730

M8

.51 1.50 2.48 3.94 4.92 .98 1.97 3.15

6.3

7.87

9.84

11.81

Ø 46

14,5

0.57

±0.01

Ø 50

± 0,3

0.31

8

10,5

0.41

¯Ê1.97

3

240

2.5

200

2

160

1.5

120

1

Ordering example:

80

0.5

0

Cycles / min.

5

Ø 43

0.2

¯ 1.69

Cycles (in millions)

L min

R 0.08

L

¯ 1.81

Force (lbs. daN) / stroke (inch) diagram

2

±0.01 ± 0,25

0.12

3

Cu

Cu (inch)

40

.5 .981.5 2.48 3.94 4.92 6.30 1.97 3.15

7.87

9.84

11.81

0

Cu (inch)

(10) H 1000 - 50

“All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

46

Fixing

ISO11901- 2

56,5

2.22

56,5

A

Ø 54

¯ 2.12

Ø 9 (4x)

Ø 50,5

¯ 0.35

2.22

=

¯Ê1.99

Ø 95

¯ 3.74

=

A

13

30

(2x)

(2x)

2.95 75 2.22 56,5

(4x) ¯ 0.35

Ø9

Ø 15

Ø 18

(4x) ¯ 0.59

¯ 0.71

Ø 11

62

75

0.98

25

2.95 2.44

A A 0.51

AA

=

13

=

2.75

70

2.22

56,5

H

HF

=

.9

7

Ø

1.57

40 1

50

37,5

1.97

110 4.33

130

¯

1.48

5.12

¯ 0.35 Ø 9 (4x)

20

50

60

0.79

32

90

=

8

45

80

3.15 =

=

1.77 1.26

12

3.54

1.18

Ø4

2.36

Ø 9 (2x)

¯ 0.16

A

0.47 0.31

A

0.51

AA

A-A

70

0.94 A

Ø 20

56,5

Ø 9 (4x)

24

2.95 75 2.22 56,5

¯ 1.99 Ø 50,5

¯ 1.75 Ø 44,5

¯ 0.35

¯ 0.79

A

2.75

56,5

75 56,5

2.22

8

75

Ø 50,5

2.95 2.22

12

0.47 12

¯ 1.99

A 0.47 0.31

14

Ø 50,5

A

2.95 2.22

20

¯ 1.99

Ø9

¯ 0.43

¯ 0.35

12 20

Ø 44,5

¯ 0.59

0.47 0.79

¯ 1.75

Ø 20

Ø 54

Ø 9 (2x)

¯ 0.79

¯ 2.13

¯ 0.35

Ø 9 (4x)

Ø 11

0.79 0.55

¯ 0.35

¯ 0.43

Ø 15

¯ 0.59

2.95 75 2.22 56,5

Ø 15

14

A

A-A

A 2.95 75 2.22 56,5

FCQ 50 A FS2A 50 FBA 50

0.55

AA

¯ 0.35

FSA 50 FC 50 A FS2 50

FB 50

AA

M8

HF 1000 Ø 30

68

2.68 0.51

2,8

±0.01 ± 0,25

0.2

5

0.08

2

Cu

M50 x 1,5

¯ 1.18

Threaded body cylinders

12,9

L

0.11

cod. GM 50

L min

(10) SCF 750 - 50

2.60 66

¯ 3.94 Ø 100

¯ 0.35 Ø 9 (4x)

M 50 x 1.5 ¯ 0.55 Ø 14 (4x)

M 50 x 1,5

Ordering example:

1.50 38

8

0.16 4,1 ¯ 1.88 Ø 47,7

The SCF are threaded body 750 springs with the same length and force as the SC 750

47

2.60 66 M6

0.31

0.11

10

2,8

= =

0.39 CHARGING HOLE G1/8"

A

A-A

A

0.31 8 0.63 16

cod. FCA 50

H 2400 Cu

Code

inch

H 2400 - 025 0.98 H 2400 - 038 1.50 H 2400 - 050 1.97 H 2400 - 063 2.48 H 2400 - 080 3.15 H 2400 - 100 3.94 H 2400 - 125 4.92 H 2400 - 160 6.30 H 2400 - 200 7.87 H 2400 - 250 9.84 H 2400 - 300 11.81

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

135

10.81

174

8.17

3,70

5.83

148

13.80

222

8.74

3,96

6.30

160

16.52

266

9.29

4,21

237

6.83

173,5

19.63

316

9.93

4,50

270

7.48

190

23.42

377

10.62

4,81

12.20

310

8.27

210

28.00

451

11.55

5,23

14.17

360

9.25

235

33.73

543

12.52

5,67

160

16.93

430

10.63

270

41.74

672

14.30

6,48

200

20.08

510

12.20

310

50.87

819

16.53

7,49

250

24.02

610

14.17

360

62.30

1003

20.66

9,36

300

27.95

710

16.14

410

73.73

1187

24.79

11,23

mm

inch

mm

inch

mm

25

6.30

160

5.31

38

7.32

186

50

8.27

210

63

9.33

80

10.63

100 125

in.2

P

2.47

cm2

15,90

psi

bar

2175

lb.

daN

150 5372 2 385

lb.

9540

daN

4 240

(±5%)

12106

5375

10980

4875

9854

4375

8727

3875

7601

3375

6475

2875

5372

2385

Force (lbs. daN)

CHARGING HOLE G1/8"

4 x (M8 x 13) ¯ 1.57 ¯Ê1.77

Ø 40

Ø 45

M8

.98 1.97 3.15 3.94 4.92 1.50 2.48

6.3

7.87

9.84

11.81

0.12

3

Cu

Cu (inch)

120

8

¯ 2.95

±0.01

Ø 75

± 0,3

80 1

60 40

0.5

0.31

0.41 10.5

0.2

5

Ø 67

Cycles (in millions)

L min

¯ 2.64

100

1.5

20 0

Ordering example:

Cycles / min.

Ø 70

L

¯Ê2.76

2

R 0.1 2,5

±0.01 ± 0,25

0.71

18

Force (lbs. daN) / stroke (inch) diagram

.98 1.5 2.48 3.94 4.92 1.97 3.15

6.30

7.87

9.84

11.81

0

Cu (inch)

(10) H 2400 - 50

“All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

48

Fixing

ISO11901- 2

(4x)

(4x)

12

A

0.47 0.31

2.76 2.13

12 8

¯ 0.43 Ø 11 (4x)

H

Ø

75

2.07

30 90

73,5

3.54

2.89

Ø 75,5

¯ 2.97

52,5 5

115

.9

50

2 ¯

1.97

5.39

137

2.5

2.95

160

Ø 80

=

20

63,5

75

0.79

4.53

=

=

105

4.13 =

=

16

M10

49

S = rod section area P = nominal charging pressure

F0 = nominal initial force F1 = average final force

3.54

90

2.89

73,5

A

A

30

6.3

¯ 0.43

1.18

Ø5

¯ 3.15

73,5 2.89

Ø 80 ¯ 3.15 ¯Ê0.2

=

Ø 11 (4x)

73,5

2.89

HF

A 0.63

AA

¯ 0.43

FCQ 75 A

=

Ø 75,5

Ø11 (4x)

A

A

¯ 2.97

Ø122 ¯ 4.8

¯ 0.43

=

Ø 11 (2x)

FC 75 A FSA 75

16

0.63

70 54

1.18

0.94

A

A

AA

Ø 40

Ø 18

3.94 2.89

100

73,5

Ø9

Ø 15

(4x) ¯ 0.35

¯ 1.57

84

Ø 11 (4x)

24

3.94 100 2.89 73,5

¯ 2.97 Ø 75,5

0.47

100

100 73,5

100 73,5

3.94 3.31

8

FBA 75

3.94 2.89

12

¯ 0.43 ¯ 2.7 Ø 68,5

FB 75

0.47 0.32

14

A-A

A AA

3.94 2.89

20

¯ 0.71

Ø 9 (4x)

A

20

Ø 75,5

0.79

¯ 2.97

¯ 0.35

12

Ø 40

(4x) ¯ 0.59

73,5

100

3.94

2.89

Ø 18 (4x)

¯ 0.71

.47

¯Ê1.57

Ø 11

73,5

¯ 0.43

2.89

Ø 68,5

Ø 11 (4x)

A

0.79 0.55

¯ 2.70

¯ 0.43

14

100

FBA 75

Ø 15 (4x)

0.55

3.94

¯ 0.59

FB 75

A-A

A

AA

V0 = volume of gas

H 4200 Cu

Code

inch

H 4200 - 025 0.98 H 4200 - 038 1.50 H 4200 - 050 1.97 H 4200 - 063 2.48 H 4200 - 080 3.15 H 4200 - 100 3.94 H 4200 - 125 4.92 H 4200 - 160 6.30 H 4200 - 200 7.87 H 4200 - 250 9.84 H 4200 - 300 11.81

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

145

19.25

310

14.44

6,54

6.22

158

24.16

389

15.45

7,00

6.69

170

28.70

462

16.27

7,37

247

7.22

183,5

33.80

544

17.31

7,84

280

7.87

200

40.00

644

18.43

8,35

12.60

320

8.66

220

47.51

765

20.53

9,30

14.57

370

9.65

245

56.89

916

21.63

9,80

160

17.32

440

11.02

280

70.00

1128

23.18

10,5

200

20.47

520

12.60

320

85.15

1371

24.94

11,3

250

24.41

620

14.57

370

104.0

1674

27.15

12,3

300

28.35

720

16.54

420

122.6

1974

29.36

13,3

.98 1.97 3.15 3.94 4.92 1.50 2.48

6.3

mm

inch

mm

inch

mm

25

6.69

170

5.71

38

7.72

196

50

8.66

220

63

9.72

80

11.02

100 125

in.2

P cm2

4.38 28,27 2175

Force (lbs. daN)

¯Ê2.36 ¯Ê2.36

Ø 60

bar

150

lb.

daN

9550

lb.

daN

4 240 17330 7700

(±5%)

CHARGING HOLE G1/8"

4 x (M8 x 13)

psi

Ø 60

23063

10240

20811

9240

18558

8240

16306

7240

14054

6240

11802

5240

9550

4240

M8

7.87

9.84

11.81

0.12

3

Cu

Cu (inch)

80

60 50

1

40 30

0.5

20

8

¯Ê3.74

±0.01

Ø 95

± 0,3

0.31

0.41

10.5

0.2

5

Ø 87

Cycles (in millions)

R 0.1 L min

¯Ê3.43

70

1.5

10 0

Ordering example:

Cycles / min.

Ø 90

L

¯ 3.54

90

2

2,5

±0.01 ± 0,25

0.83

21

Force (lbs. daN) / stroke (inch) diagram

.98 1.5 2.48 3.94 4.92 1.97 3.15

6.30

7.87

9.84

11.81

0

Cu (inch)

(10) H 4200 - 50

“All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

50

Fixing

ISO11901- 2

(4x)

Ø9

(4x)

Ø 15

4.72 120 3.62 92

(4x) ¯ 0.35

(4x) ¯ 0.59

8

100

Ø

95

110

92

4.33

3.62

Ø 95,5

5.71

4

2.46

.7

145

67,5 3 ¯

M12

51

S = rod section area P = nominal charging pressure

F0 = nominal initial force F1 = average final force

1.57

40

3.62

¯ 3.76

Ø 100

¯ 3.94 Ø 13 (4x)

4.33

=

=

3.15

170 6.69

3.64

=

18

20

80

92,5

0.79

0.71

V0 = volume of gas

Ø 13,5

(4x)

H

HF

A AA

¯ 0.51

FCQ 95 A

A

=

195

=

70

A

125

4.92 =

2.66

Ø 100

¯ 3.94

30

62,5

1.18

Ø5

7.68

¯ 0.53

Ø 13,5 (2x)

¯Ê0.2

92

92

Ø 95,5

Ø 13 (4x)

3.62

=

¯ 3.76

¯ 0.51

¯ 5.91

Ø150

=

A

18

3.62

FC 95 A FSA 95

0.71

90

¯ 0.53

A

AA

Ø 60

Ø 20

Ø 13,5

¯ 0.79

3.54 2.76

12

110 92

A

24

Ø 13,5 (4x)

0.94

120

92,0

4.72

Ø 95,5

¯ 3.76

3.62

Ø 88,5

¯Ê0.53

¯ 3.48

¯ 2.36

A

120

92,0

120 92

4.72 3.94

120

3.62

14

A

0.47 0.31 Ø 95,5

4.72

8

13

¯ 3.76

12

0.31

4.72 3.62

20

A-A

A 0.47

0.51

Ø 88,5

20

Ø 9 (4x)

¯ 3.48

¯ 0.35 A

13

Ø 60

¯ 0.53

¯ 2.36

FBA 95

92

FS2A 95

Ø 20 (4x)

0.51 0.79

A

0.79 0.55

120

4.72 3.62

120

¯ 0.59

4.72 3.62

Ø 13,5 (4x)

92

¯ 0.53

14

Ø 15 (4x)

0.55

AA

FS2 95

A-A

A

¯ 0.79

FB 95

AA

H 6600 Cu

Code

inch

H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600

-

025 0.98 038 1.50 050 1.97 063 2.48 080 3.15 100 3.94 125 4.92 160 6.30 200 7.87 250 9.84 300 11.81

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

165

29.56

476

26.71

12,1

7.01

178

36.83

593

30.24

13,7

7.48

190

43.60

702

33.33

15,1

267

8.01

203,5

51.18

824

34.22

15,5

300

8.66

220

60.50

974

35.54

16,1

340

9.45

240

14920 6 630 28150 12510 71.74

1155

38.63

17,5

390

10.43

265

85.78

1381

42.60

19,3

18.11

460

11.81

300

105.5

1698

48.12

21,8

21.26

540

13.39

340

127.9

2060

54.53

24,7

250

25.20

640

15.35

390

156.0

2512

62.47

28,3

300

29.13

740

17.32

440

184.4

2969

70.42

31,9

mm

inch

mm

inch

mm

25

7.48

190

6.50

38

8.50

216

50

9.45

240

63

10.51

80

11.81

100

13.39

125

15.35

160 200

in.2

P

¯Ê2.95

¯Ê 80

Ø 75

M8

bar

150

lb.

daN

lb.

daN

(±5%)

Force (lbs. daN)

¯Ê3.15

psi

6.85 44,18 2175

CHARGING HOLE G1/8"

4 x (M10 x 16)

cm2

37420

16630

35170

15630

32920

14630

30670

13630

28420

12630

26170

11630

23920

10630

21670

9630

19420

8690

17170

7630

14920

6630

.98 1.97 3.15 3.94 4.92 1.50 2.48

6.3

7.87

9.84

11.81

22,5

Force (lbs. daN) / stroke (inch) diagram

0.89

90

Ø 115

5

Ø 112

¯Ê4.72

±0.01

Ø 120

± 0.3

0.31 8

0.41

10.5

0.2

¯Ê4.41

Cycles (in millions)

80

L min

L

R 0.1 2,5

±0.01 ± 0,25

2 ¯ 4.53

70

1.5

60 50

1

40 30

0.5

Cycles / min.

0.12

3

Cu

Cu (inch)

20 10

0

Ordering example:

.98 1.5 2.48 3.94 4.92 1.97 3.15

6.30

7.87

9.84

11.81

0

Cu (inch)

(10) H 6600 - 50

“All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

52

53 30

0.79

S = rod section area P = nominal charging pressure

¯

4

.7

4.31

5.83

2

Ø

21

A

109,5

Ø5

=

0 12

F0 = nominal initial force F1 = average final force AA 0.83

=

50

¯ 0.53

¯ 0.79

Ø 20

5.51 140 4.31 109,5

Ø

(4x) ¯ 0.71

(4x) ¯ 0.43

Ø 13,5

(4x)

11 (4x)

Ø 18

20 15

5.51 4.31

A-A 8

12

3.54 2.76

A

21

=

4.31

5.12

148

20 =

M12

V0 = volume of gas

1.97

120

140

Ø 120,5

¯ 4.74

5.51 4.72

Ø 113,5

A-A

A

A Ø 13 (4x)

130

¯Ê0.51

0.47 0.31

109.5

109,5

5.12

140

4.31

0.79 0.59

4.31

5.51

8

Ø 120,5

12

0.31

0.51 13

¯ 4.74

A

¯ 4.47

Ø 11 (4x)

Ø 125

0.47 Ø 80

¯ 4.92

¯ 3.15

Ø 13,5 (4x)

109,5

FBA 120

A

¯ 0.53

24

140 109,5

140

FS2A 120

0.94

AA

FCQ 120 A

A

=

77,5

¯ 0.43 A

3.05

=

4.31

165

5.51

Ø 18 (4x)

Ø 13,5 (4x)

74

¯ 0.2

4.31

¯ 0.71

5.51

6.49

92,5

140

20

109,5

13

0.79

5.51

Ø 20 (4x)

¯ 0.53

4.31

0.51

109,5

Ø 120,5

¯ 4.74

¯ 0.79

FB 120 15

4.31

Ø 113,5

¯ 4.47

FS2 120 AA

2.91

3.64

=

195

Ø 125

¯ 4.92

0.83

7.68

1.18

105

=

4.13

Ø 120,5

¯ 4.74

Ø 13,5 (4x)

Ø 175

¯ 0.53

O 6.89

AA

220

Ø 13,5 (2x)

FC 120 A 0.59

8.66

¯ 0.53

FSA 120

ISO11901- 2 Fixing

A 109,5

140

¯ 3.15

¯ 0.53

A

109.5

130

Ø 80

A

A

95

115

Ø 13,5

(4x)

HF

H

H 18500 Cu

Code

inch

H H H H H H H H H H H

18500 18500 18500 18500 18500 18500 18500 18500 18500 18500 18500

-

025 0.98 038 1.50 050 1.97 063 2.48 080 3.15 100 3.94 125 4.92 160 6.30 200 7.87 250 9.84 300 11.81

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

185

103.0

1658

72.6

32,9

7.79

198

125.3

2018

75.9

34,4

8.27

210

146.0

2351

79.0

35,8

287

8.80

223,5

169.2

2725

82.3

37,3

320

9.45

240

197.6

3182

85.6

38,8

14.17

360

10.24

260

41440 18400 77770 34530 232.0

3736

91.6

41,5

16.14

410

11.22

285

275.1

4429

99.6

45,1

160

18.90

480

12.60

320

335.3

5399

106.6

48,3

200

22.05

560

14.17

360

404.2

6507

116.8

52,9

250

25.98

660

16.14

410

490.2

7893

127.4

57,7

300

29.92

760

18.11

460

576.3

9278

140.8

63,8

mm

inch

mm

inch

mm

25

8.27

210

7.28

38

9.29

236

50

10.23

260

63

11.30

80

12.60

100 125

in.2

P

19.0

psi

cm2

122,7

bar

2175

150

lb.

daN

lb.

daN

(±5%)

109010

48400

97750

43400

86490

38400

75220

33400

63960

28400

52700

23400

41440

18400

Force (lbs. daN)

CHARGING HOLE G1/8"

4 x (M12 x 16) ¯ 4.72

¯ 4.92

Ø 120

Ø 125

M 16

.98 1.97 3.15 3.94 4.92 1.50 2.48

6.3

7.87

9.84

11.81

Cu

Cu (inch)

30,5

90

2.5

1.2

0.12

3

Force (lbs. daN) / stroke (inch) diagram

80 70 60 1.5

50 40

1

30 20 10

8

±0.001

Ø 195 ± 0.3

0.31

0.41

10.5

0.5

¯ 7.68

Ordering example: (10) H 18500 - 100 “All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

Ø 187

0.31

¯ 7.36

8

L min

L

R 0.1

Ø 190

2,5

±0.01 ± 0,25

2 ¯ 7.48

0

.98 1.5 2.48 3.94 4.92 1.97 3.15

6.30

7.87

9.84

11.81

0

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

54

Fixing

ISO11901- 2

¯Ê0.20

Ø5

13,5 (4x)

(4x) Ø 20

210

170

Ø 26

8.27 6.70

(4x) ¯ 0.53

Ø

(4x) ¯ 0.79 Ø 17,5

¯ 1.02

7.48 6.50

13 8

190 165 Ø 17,5

(4x)

H

185

HF

A

3.15

80

8.27 7.28

210

¯ 0.69

A 1.06 =

27

=

210

AA

8.27

210

6.70

170

A

A

Ø 200

¯ 7.87

170

Ø 195,5

¯ 7.70

6.69

Ø 17,5 (4x)

¯ 0.69

170

Ø 120

A

0.51 0.31

170

6.69

=

Ø 290

=

A

27

¯ 4.72

A-A

8.27

1.06

AA

210 170

A

6.70

24

0.94 A

Ø 17,5 (4x)

15

Ø 195,5

¯Ê0.69 8.27 210 6.69 170

¯ 7.40 Ø 188

170

8.27 6.70

25

¯ 7.70

8

210

Ø 195,5

8.27 6.69

13

¯ 7.70 Ø 195,5

0.51 0.31

0.67 17

¯ 7.70

A

AA

¯ 0.69

Ø 13,5 (4x)

Ø 188

¯ 0.53 A

¯ 7.40

17 25

Ø 200

¯ 1.02

0.67 0.98

¯ 7.87

210

170

¯ 0.79

8.27

Ø 120

Ø 26

6.69

¯ 4.72

A

0.98 0.59

Ø 17,5 (4x)

170

FBA 195

6.69

FS2A 195

Ø 17,5 (4x)

FCQ 195 A

¯ 0.69

13

210

Ø 20

0.51

¯ 11.42

FB 195 FS2 195 FC 195 A

A-A

A 8.27

¯ 0.69

AA

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas

55

HR

GENERAL

INFORMATION

BODY -One piece construction for greater safety -Black oxided

ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance

USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve (except HR 700 subjected to supply a specific .39” higher body)

LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar), except HR 200 charged at 2537.5 psi (175 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 56

one piece rod

retaining ring

rod wiper

rod seal self-lubricating guide elements

HR bushing

O-Ring seal

nut

charging hole plug

Series

57

HR 200 HR 300 HR 500 HR 700 HR 1000 HR 1500 HR 2400 HR 4200 HR 6600 HR 11800

ØD

one way valve

Cu

one piece body

L

F0

Page

inch

mm

inch

mm

inch

mm

lb.

daN

0.98

25

0.20 - 1.26

5 - 32

1.57 - 3.70

40 - 94

450

200

1.26

32

0.20 - 4.92

5 - 125

1.57 - 11.02

40 - 280

675

300

1.50

38

0.20 - 4.92

5 - 125

1.57 - 11.02

40 - 280

1058

470

1.77

45

0.39 - 4.92

10 - 125

2.05 - 11.10

52 - 282

1530

680

1.97

50

0.39 - 4.92

10 - 125

2.28 - 11.34

58 - 288

2385

1060

2.48

63

0.39 - 4.92

10 - 125

2.52 - 11.57

64 - 294

3442

1530

2.95

75

0.39 - 4.92

10 - 125

2.56 - 11.61

65 - 295

5366

2385

3.74

95

0.63 - 4.92

16 - 125

3.82 - 12.40

97 - 315

9540

4240

4.72

120

0.63 - 4.92

16 - 125

4.21 - 12.80

107 - 325

14920

6630

5.90

150

0.75 - 4.92

19 - 125

4.57 - 12.91

116 - 328

26510 11780

58 60 62 64 66 68 70 72 74 76

HRF

HR 200 Cu

Code

-

005 010 013 016 019 025 032

Lmin

D

E

ØF

S

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

0.20

5

1.57

40

1.38

35

-

-

-

-

-

-

0.39

10

1.97

50

1.57

40

-

-

-

-

-

-

0.51

13

2.20

56

1.69

43

-

-

-

-

-

-

0.63

16

2.44

62

1.81

46

-

-

-

-

-

-

0.75

19

2.68

68

1.93

49

-

-

-

-

-

-

0.98

25

3.15

80

2.17

55

-

-

-

-

-

1.26

32

3.70

94

2.44

62

-

-

-

-

-

720

320

675

300

630

280

585

260

540

240

495

220

450

200

Force (lbs. daN)

HR 200 HR 200 HR 200 HR 200 HR 200 HR 200 HR 200

L

M6 x 4

CHARGING HOLE M6 ¯ 0.47

Ø 12

in.2

P psi

cm2

F0 bar

lb.

0.18 1,13 2537 175 450

F1

daN

200

lb.

653

Weight

~ lb. ~ Kg

daN

290

(±5%)

-----------

0.19

0,09

0.22

0,10

0.22

0,10

0.24 ,0,11 0.27

0,12

-

0.29

0,13

-

0.36

0,16

0.2

0.39 0.51 0.63

0.75

0.98

1.26

Cu (inch)

¯ 0.98

±0.01

Ø 25 ± 0,3

Ordering example: (10) HR 200 - 25

5

170

4.5

160

4

150

3.5

140

3

130

2.5

120

2

110

1.5

100

0

0.2

0.39 0.51 0.63 0.75

0.98

1.26

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Ø 23

Cycles (in millions)

¯0.90

L min

R0.04

1

0.31

L ±0.01 ± 0,25

8

0.04

1

Cu

Force (lbs. daN) / stroke (inch) diagram

58

AA

0.35

A

9

1.18

30 18

1.34 34

0.71

4 Ø 0.28

Ø7

A

Ø 1.06 Ø 27

Ø 50

Ø 1.97

Ø 25,5

= =

Ø 1.00

FC 25 A

ISO11901- 2

Fixing

2 x M5

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

HR HRF

59

HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300

-

005 010 013 016 019 025 032 038 050 063 075 080 100 125

L

Lmin

D

E

ØF

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

0.20

5

1.57

40

1.38

35

-

-

-

-

-

-

0.39

10

1.97

50

1.57

40

-

-

-

-

-

-

0.51

13

2.20

56

1.69

43

-

-

-

-

-

-

0.63

16

2.44

62

1.81

46

-

-

-

-

-

-

0.75

19

2.68

68

1.93

49

0.14

3,5

0.16

4

1.06

27

0.98

25

3.15

80

2.17

55

0.14

3,5

0.16

4

1.06

27

1.26

32

3.70

94

2.44

62

0.14

3,5

0.16

4

1.06

27

1.50

38

4.17

106

2.68

68

0.14

3,5

0.16

4

1.06

27

1.97

50

5.12

130

3.15

80

0.14

3,5

0.16

4

1.06

27

2.48

63

6.14

156

3.66

93

0.14

3,5

0.16

4

1.06

27

2.95

75

7.08

180

4.13

105

0.14

3,5

0.16

4

1.06

27

3.15

80

7.48

190

4.33

110

0.14

3,5

0.16

4

1.06

27

3.94

100

9.06

230

5.12

130

0.14

3,5

0.16

4

1.06

27

4.92

125

11.0

280

6.10

155

0.14

3,5

0.16

4

1.06

27

Force (lbs. daN)

2

M8 x 4 CHARGING HOLE M6 Ø 16

1350

600

1238

550

1125

500

1013

450

900

400

788

350

675

300

L min

¯F ¯ 1.26

±0.01

Ø 32 ± 0,3

Cycles (in millions)

L ±0.01 ± 0,25

10.5

0.41 1

Ø 30

E D

¯1.18

in.2

P cm2

psi

F0 bar

lb.

0.31 2,01 2175 150 675

daN

300

F1 lb.

1148

Weight

~ lb. ~ Kg

daN

510

(±5%)

.2 .39 .63 .98 1.26 1.97 2.48 2.95 .51 .75 1.5 Cu (inch)3.15

-----------------------------

3.94

0.38

0,17

0.40

0,18

0.42

0,19

0.44

0,20

0.49

0,22

0.55

0,25

0.60

0,27

0.64

0,29

0.75

0,34

0.86

0,39

0.94

0,42

0.99

0,45

1.17

0,53

1.52

0,68

4.92

Force (lbs. daN) / stroke (inch) diagram

0.04

1

Cu

¯ 0.63

R0.04

S

4

160

3.5

140

3

120

2.5

100

2

80

1.5

60

1

40

0.5

20

0

Ordering example:

.2.51 .63 .98 1.5 1.97 2.48 3.15 3.94 .39 .75 1.26 2.95

4.92

Cycles / min.

Cu

Code

0

Cu (inch)

(10) HR 300 - 50

“All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

60

ISO11901- 2

Fixing

0.27 0.16

1.97 1.38

7 4

50 35

50

Ø 6,6 (4x)

35

0.2

5

1.97 1.38

¯ 1.28 Ø 32,5

Ø 28,5

¯ 0.26

¯ 1.12

FS2 32

A AA

A

A

1.38

¯ 0.08

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

61

35

35

1.38

Ø 34

=

¯ 1.33

Ø 6,6 (4x)

9

=

Ø 32,5

0.35

¯ 1.28

Ø 60

¯ 0.26

AA

¯ 2.36

FC 32 A

A

Ø2

HR HRF

HR 500 Cu

-

005 010 013 016 019 025 032 038 050 063 075 080 100 125

Lmin

D

E

ØF

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

0.20

5

1.57

40

1.38

35

-

-

-

-

-

-

0.39

10

1.97

50

1.57

40

-

-

-

-

-

-

0.51

13

2.20

56

1.69

43

-

-

-

-

-

-

0.63

16

2.44

62

1.81

46

-

-

-

-

-

-

0.75

19

2.68

68

1.93

49

0.14

3,5

0.16

4

1.30

33

0.98

25

3.15

80

2.17

55

0.14

3,5

0.16

4

1.30

33

1.26

32

3.70

94

2.44

62

0.14

3,5

0.16

4

1.30

33

1.50

38

4.17 106 2.68

68

0.14

3,5

0.16

4

1.30

33

1.97

50

5.12 130 3.15

80

0.14

3,5

0.16

4

1.30

33

2.48

63

6.14 156 3.66

93

0.14

3,5

0.16

4

1.30

33

2.95

75

7.08 180 4.13 105 0.14

3,5

0.16

4

1.30

33

80 7.48 190 4.33 110 0.14 3.94 100 9.06 230 5.12 130 0.14

3,5

0.16

4

1.30

33

3,5

0.16

4

1.30

33

4.92 125 11.02 280 6.10 155 0.14

3,5

0.16

4

1.30

33

3.15

M8 x 4 CHARGING HOLE M6 Ø 20

2407

1070

2182

970

1957

870

1732

770

1507

670

1282

570

1058

470

1

in.2

P cm2

pas

0.49 3,14 2175

F0 bar

150

lb.

F1

daN

lb.

Weight

daN

1058 470 2115 940 (±5%)

.2 .39 .63 .98 1.26 1.97 2.48 2.95 .51 .75 1.5 3.15

-----------------------------

3.94

~ lb.

~ Kg

0.55

0,25

0.60

0,27

0.64

0,29

0.68

0,31

0.74

0,33

0.79

0,36

0,89

0,40

0.97

0,44

1.10

0,50

1.26

0,57

1.36

0,61

1.46

0,66

1.70

0,77

2.01

0,90

4.92

Cu (inch)

Cu

¯Ê0.79

3.5

140

3

120

2.5

100

¯F ¯ 1.50

±0.01

Ø 38 ± 0,3

Cycles (in millions)

± 0,25 Ø 36

160

L ±0.01 ¯1.42

4

L min

0.410

10.5

0.04

Force (lbs. daN) / stroke (inch) diagram

E D

R0.04 1

S

2

80

1.5

60

1

40

0.5

20

0

Ordering example: (10) HR 500 - 50

“All dimensions are nominal unless tolerance is stated”

.2.51 .63 .98 1.5 1.97 2.48 3.15 3.94 .39 .75 1.26 2.95

4.92

Cycles / min.

HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500

L

Force (lbs. daN)

Code

0

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

62

Fixing

ISO11901- 2 0.27 0.16

2.16 1.57

7 4

55 40

¯ 0.26

Ø 6,6 (4x)

0.2

5

2.16 55 1.57 40

¯ 1.51 Ø 38,5

¯ 1.36 Ø 34,5

FS2 38

A AA

0.35

1.57

A

Ø 40

¯ 1.57

40

40

Ø 38,5

Ø 6,6 (4x)

A

9

=

¯ 1.51

¯ 0.26

¯ 2.68

Ø 68

=

1.57

AA

¯Ê0.08

Ø2

A 0.35

AA

=

9

=

2.05

52

1.57

40

HR

52

40

2.05

1.57

A

Ø 6,6 (4x)

¯ 1.52

¯ 1.57

Ø 38,5

Ø 40

HRF

¯ 0.26

FCQ 38 A

FC 38 A

A

HRF 500 Ø 0.79

Threaded body cylinders

Ø 20

2,8

0,25

0.2

5

0.08

2

Cu

CHARGING HOLE M6

L min

L

0.11

cod. GM 38 A-A

A 1.97 50

8

M 38 x 1,5

The HRF are threaded body 500 springs with the same length and force as the HR 500

63

Ordering example:

(10) HRF 500 - 50

1.98 50,3

¯ 2.95 Ø 75

¯ 0.35 Ø 9 (4x)

Ø 35,7

¯0.55 Ø14 (4x)

4,1

Ø 1.40

M 38 x 1.5

0.31

0.11

2,8

= =

0.16

1.14 29

M6

A

0.31 8 0.47 12

cod. FCA 38

HR 700 Cu

Code

700 700 700 700 700 700 700 700 700 700 700 700 700

-

010 013 016 019 025 032 038 050 063 075 080 100 125

Lmin

S

F0

F1

V0

Weight

in.3

cm3

42

0.8

13

1.77

45

1.06

1.89

48

1.24

70

2.01

51

82

2.24

57

3.78

96

2.52

64

4.25

108

2.76

70

inch

mm

inch

mm

inch

mm

0.39

10

2.05

52

1.65

0.51

13

2.28

58

0.63

16

2.52

64

0.75

19

2.76

0.98

25

3.23

1.26

32

1.50

38

in.2

P

0.70

cm2

4,52

psi

bar

2175

150

lb.

1530

daN

680

(±5%)

lb.

3060

daN

1 360

~ lb.

~ Kg

-

0.87

0,39

17

-

0.93

0,42

20

-

1.00

0,45

1.30

21

-

1.06

0,48

1.74

28

-

1.17

0,53

2.24

36

-

1.29

0,58

2.73

44

-

1.37

0,62

1.97

50

5.20

132

3.23

82

3.60

58

-

1.57

0,71

2.48

63

6.22

158

3.74

95

4.53

73

-

1.79

0,81

2.95

75

7.16

182

4.21

107

5.34

86

-

1.89

0,85

3.15

80

7.56

192

4.41

112

5.78

93

-

2.05

0,93

3.94

100

9.13

232

5.20

132

7.21

116

-

2.30

1,04

4.92

125

11.10

282

6.18

157

9.01

145

-

2.83

1,28

2 x (M8 x 4)

¯ 0.79

Ø 20

Force (lbs. daN)

HR HR HR HR HR HR HR HR HR HR HR HR HR

L

CHARGING HOLE M6 ¯ 0.95

3330

1480

3105

1380

2880

1280

2655

1180

2430

1080

2205

980

1980

880

1755

780

1530

680

Ø 24

.39 .63 .98 1.5 1.97 2.48 3.15 .51 .75 1.26 2.95

3.94

4.92

Cu (inch)

¯ 1.57 ¯ 1.77

±0.01

Ø 40 Ø 45

± 0,3

Ordering example:

Cycles (in millions)

L ±0.01 L min

Ø 43

280

2.8

± 0,25

14.5

0.57 R0.04 1

¯1.69

0.14 3,5 0.16 4

320

3.2

240

2.4

200

2.0

160

1.6 1.2

120

0.8

80

0.4

40

0

Cycles / min.

0.04

1

Cu

Force (lbs. daN) / stroke (inch) diagram

0 .39 .63 .98 1.5 1.97 2.48 3.15 2.95 .51 .75 1.26

3.94

4.92

Cu (inch)

(10) HR 700 - 50 “All dimensions are nominal unless tolerance is stated”

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

64

Fixing

ISO11901- 2

50

Ø 47

50

A

1.97 ¯ 0.08

Ø2

HR 700 - ... N

(2x)

(2x)

50

2.75 1.97

70

(4x) ¯ 0.35

Ø9

Ø 15

Ø 18

¯ 0.71

0.16 4

1.63 27

A

0.98 25

2.76 70

2.24 57

¯ 0.35 Ø 9 (4x)

A 0.51

AA

=

13

=

2.52

64

1.97

50

A

1.97

=

¯ 1.85

Ø 9 (4x)

Ø 45,5

¯ 1.8

Ø 86

¯ 0.35

=

A

13

1.57 40

50

0.51

AA

Ø 20

A 0.28 7

64

0.79

20

2.76 1.97

70

Ø 9 (4x)

50

¯ 1.79 Ø 45,5

¯1.63 Ø 41,5

¯ 0.35

¯0.79

A-A

1.97

50

70 50

A

2.52

4

70

0.47 12

¯ 1.79 Ø 45,5

2.76 1.97

7

14

Ø 45,5

0.27 0.16

A

¯ 3.39

FC 45 A FS2 45

A AA

2.75 1.97

20

¯ 1.79

A

20

(4x) ¯ 0.59

Ø 20

Ø 11

¯ 0.79

¯ 0.43

Ø9

Ø 9 (2x)

¯ 1.63 Ø 41,5

¯ 0.35

12

¯ 0.35

Ø 47

0.47 0.79

Ø 11

¯ 1.85

2.76 1.97

50

70

¯ 0.43

50

0.79 0.55

Ø 9 (4x)

14

A

A-A 70

Non self-containing cylinders

The HR 700 - ...N are non self-containing cylinders with the same stroke as the HR 700 but with the lengths L and Lmin increased of 10 mm

HRF 700 Ø 0.95

Threaded body cylinders

Ø 24

cod. GM 45

L min

L

0.11

2,8

0,25

0.2

5

0.08

2

Cu

CHARGING HOLE M6

A-A

A

8

2.36 1.34

M 6

60 34

0.31 0.63

60

Ø 90 ¯ 3.54

2.36

(4x)

Ø9 ¯ 0.35

A

(4x)

Ø 14 ¯ 0.55

The HRF are threaded body 700 springs with the same length and force as the HR 700 Ordering example: (10) HRF 700 - 50

M 45 x 1.5

0.31

0.11

2,8

= 4,1

M 45 x 1.5

65

=

0.16

Ø 1.68 Ø 42,7

HR HRF

¯ 0.35

A 2.76 1.97

FCQ 45A FS2A 45 FBA 45

0.55

¯ 0.59 Ø 15 (4x) ¯ 0.59 Ø 15 (2x)

FB 45

AA

8 16

cod. FCA 45

HR 1000 Cu

Code

HR HR HR HR HR HR HR HR HR HR HR HR HR

1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 -

010 013 016 019 025 032 038 050 063 075 080 100 125

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

48

1.62

26

1.26

0,57

2.01

51

1.86

30

1.30

0,59

2.13

54

2.17

35

1.38

0,62

76

2.24

57

2.48

40

1.43

0,65

88

2.48

63

3.04

49

1.54

0,70

4.02

102

2.75

70

3.73

60

1.72

0,77

4.49

114

2.99

76

4.35

70

1.83

0,83

50

5.43

138

3.46

88

5.47

88

2.08

0,94

63

6.46

164

3.98

101

6.77

109

2.36

1,07

2.95

75

7.40

188

4.45

113

7.95

128

2.59

1,16

3.15

80

7.80

198

4.65

118

8.45

136

2.67

1,21

3.94

100

9.37

238

5.43

138

10.37

167

3.16

1,43

4.92

125

11.34

288

6.42

163

12.80

206

3.75

1,70

inch

mm

inch

mm

inch

mm

0.39

10

2.28

58

1.89

0.51

13

2.52

64

0.63

16

2.76

70

0.75

19

2.99

0.98

25

3.46

1.26

32

1.50

38

1.97 2.48

in.2

P

1.09

cm2

7,07

psi

bar

2175

150

lb.

2385

daN

1060

(±5%)

lb.

4255

daN

1890

see page 146

5085

2260

4635

2060

4185

1860

3738

1660

3285

1460

2835

1260

2385

1060

2 x (M8 x 5)

¯Ê0.79

Ø 20

¯Ê1.18

Ø 30

Force (lbs. daN)

CHARGING HOLE M6

Cu

M8

.39.51 .75 .98 1.5 1.97 2.48 3.15 .63 1.26 2.95 Cu (inch)

3.94

4.92

0.04

1

Force (lbs. daN) / stroke (inch) diagram

¯ 1.97

±0.01

Ø 50 ± 0,3

280

2.8

240

2.4

200

2.0

160

1.6 1.2

120

0.8

80

0.4

40

0

Ordering example: (10) HR 1000 - 50 “All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

L ±0.01 L min 7

0.08

2

0.28

Ø 46

5,5

¯1.81

0.22

R0.08 2

0.57

± 0,25

14.5

320 3.2

0 .39 .63 .98 1.5 1.97 2.48 3.15 2.95 .51 .75 1.26 Cu (inch)

3.94

4.92

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

66

Fixing

A-A

7

1.57

Ø

50

1.48

90

40

4.33

.9

37,5

110

2.36

130 5.12

1 ¯

M8

(2x)

(2x)

2.95 75 2.22 56,5

(4x) ¯ 0.35

Ø9

Ø 15

(4x) ¯ 0.59

Ø 18

¯ 0.71

A A

0.51 =

2.75

70

Ø 50,5

2.75

70

2.22

56,5

56,5

=

13

A

2.22

AA

25

A 0.45

HR

0.73 18,5 1.8127,5 1.81 46 2.36 60

11,5

A-A

HRF 1000

HRF

Threaded body cylinders

Ø 30

cod. GM 50

0.11

2,8

L ± 0,25

0.2

5

0.08

2

Cu

Ø 1.18

Ø 20

0.98

=

20

50

60

0.79

¯ 0.79

A

80

3.15

=

75 56,5

56

30 =

=

3.54

1.18

Ø4

1.97

Ø 9 (2x)

¯ 0.16

0.47 12

¯ 1.99

56,5

2.22

A

Ø 54

56,5

14

70

2.22

¯ 2.12

Ø 9 (4x)

A

13

Ø 50,5

¯ 0.35

A

=

¯Ê1.99

Ø 95

¯ 3.74

=

Ø9

2.95 2.22

20

2.75 2.20

0.51

AA

¯ 0.35

12 20

Ø 11

¯ 0.59

0.47 0.79

¯ 0.43

Ø 20

Ø 54

¯ 0.79

¯ 2.13

Ø 9 (2x)

Ø 9 (4x)

¯ 0.35

A

0.79 0.55

¯ 0.35

Ø 11

Ø 9 (4x)

¯ 0.43

Ø 15

¯ 0.59

2.95 75 2.22 56,5

Ø 15

14

4 ¯ 0.35

0.55

A 2.95 75 2.22 56,5

FHR01000 FCQ 50A FBA 50

AA

¯ 0.35

FSA 50 FC 50 A

FB 50

ISO11901- 2

8

The HRF are threaded body 1000 springs with the same length and force as the HR 1000

67

Ordering example:

(10) HRF 1000 - 50

A 2.60 66 1.50 38

M6

Ø9

¯ 3.94 Ø 100 ¯2.60 Ø66

(4x)

= =

¯ 0.35

(4x) M 50 x 1.5

Ø 47,7

M 50 x 1,5

Ø 14

4,1

Ø1,88

¯ 0.55

0.16 CHARGING HOLE G1/8"

0.31

0.39

0.06

10

1,5

L min

A-A

0.31 0.63

A

8 16

cod. FCA 50

HR 1500 Code

Cu

L

Lmin

D

E

ØF

S

inch mm inch mm inch mm inch mm inch mm inch mm in.2

HR HR HR HR HR HR HR HR HR HR HR HR HR

1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500

-

010 0.39 10 013 0.51 13 016 0.63 16 019 0.75 19 025 0.98 25 032 1.26 32 038 1.50 38 050 1.97 50 063 2.48 63 075 2.95 75 080 3.15 80 100 3.94 100 125 4.92 125

P

cm2

psi

F0 bar

lb.

F1

daN

lb.

daN

V0

Weight

in.3

cm3

~ lb. ~ Kg

2.52 64 2.13

54

-

-

-

-

-

-

1.99

32

2.25

1,02

2.76 70 2.24

57

0.2

5

0.31

8

2.20

56

2.42

39

2.34

1.05

2.99 76 2.36

60

0.2

5

0.31

8

2.20

56

2.92

47

2.45

1.10

3.23 82 2.48

63

0.2

5

0.31

8

2.20

56

3.35

54

2.56

1.15

3.70 94 2.72

69

0.2

5

0.31

8

2.20

56

4.22

68

2.76

1,25

4.25 108 2.99

76

0.2

5

0.31

8

2.20

56

3.01

1.35

82

0.2

5

0.31

8

2.20

56

5.28 1.58 10,18 2175 150 3442 1530 6593 2930 6.15

85

4.72 120 3.23

99

3.18

1,44

5.67 144 3.70

(±5%)

0.2

5

0.31

8

2.20

56

7.95 128

3.55

1,61

6.69 170 4.21 107 0.2

5

0.31

8

2.20

56

9.88 158

4.00

1,81

7.64 194 4.68 119 0.2

5

0.31

8

2.20

56

11.6 187

4.24

1.90

8.03 204 4.88 124 0.2

5

0.31

8

2.20

56

12.4 199

4.55

2,06

9.61 244 5.67 144 0.2

5

0.31

8

2.20

56

15.3 246

5.25

2,38

11.5 294 6.65 169 0.2

5

0.31

8

2.20

56

19.0 306

6.31

2,86

94

see page 146

2 x (M8x5)

¯Ê0.79

Ø 20

¯Ê1.42

Ø 36

Force (lbs. daN)

CHARGING HOLE M6

M8

7492

3330

7042

3130

6592

2930

6142

2730

5692

2530

5242

2330

4792

2130

4342

1930

3892

1730

3442

1530

.51 .75 .98 1.5 1.97 2.48 .39 .63 1.26

3.15 2.95

3.94

4.92

Cu (inch)

240

2.5

200

2

160

1.5

120

5,5

¯ 2.48

±0.01

0.22

¯F Ø 63

1

Cycles / min.

L min

Ø 59

Cycles (in millions)

L ±0.01

0.71 2

¯2.32

E D

R0.08

3 ±0,25

18

0.04

1

Cu

Force (lbs. daN) / stroke (inch) diagram

80

0.5

40

±0,3

0

0

Ordering example: (10) HR 1500 - 50

“All dimensions are nominal unless tolerance is stated”

.39 .63 .98 1.5 1.97 2.48 3.15 2.95 .51 .75 1.26

3.94

4.92

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

68

ISO11901- 2 0.55

A 2.95 75 2.22 56,5

14

¯ 0.43

Ø 11

¯ 0.35

Ø 9 (2x)

¯ 0.79

Ø 20

¯ 0.59

Ø 15

¯ 0.59

2.95 75 2.22 56,5

Ø 15

FB 50

AA

0.47 0.79

¯ 0.35

12

Ø9

20

A

14

75 56,5

(4x) ¯ 0.35

Ø9

Ø 15

¯ 0.79

¯ 0.71

A

A 3,35 85 2,5 63,5

HR

3,35 85 2,,5 63,5

Ø 0,31 Ø 63,5

Ø 2,26 Ø 57,5

0,47 12 0,31 8

Ø 0,43 Ø 11 (4x)

0.47 12 A-A

FS2 63

Ø 20

Ø 18

(4x) ¯ 0.59 Ø 11

¯ 0.43

2.95 2.22

20

(2x)

(2x)

0.79 0.55

2.95 75 2.22 56,5

FBA 50

A-A

A

HRF

0,94 24

A

A-A

0.47 0.31

8

58 42

30

1.18

Ø 63,5

¯ 2.50

3.3 85 2.72 69

Ø 57,5

¯ 2.26

A 0.63

AA

=

A

16

2.89

=

73,5

A

2.89

73,5

Ø 2.64 Ø 67

Ø 11

Ø 0.15

Ø4

A 0.63

3.54 2.89

90 73,5

A

90

73,5

2.89

Ø 63,5

=

3.54

Ø 11 (4x)

¯ 2.64

Ø 67

=

16

¯ 2.50

AA

¯ 0.43

Ø 11

Ø 63,5

Ø 2.50

Ø 0.43

Ø 122

4 Ø 0.43

S = rod section area P = nominal charging pressure

69

2.28 1.65

12

¯ 0.43 Ø 11 (4x)

Ø 4.80

FCQ 63 FC 63 A FS2A 63

A

F0 = nominal initial force F1 = average final force

V0 = volume of gas

HR 2400 Code

Cu

L

Lmin

D

E

ØF

S

inch mm inch mm inch mm inch mm inch mm inch mm in.2

HR HR HR HR HR HR HR HR HR HR HR HR HR

2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400

-

010 0.39 10 2.56 65 2.17 55 013 0.51 13 2.79 71 2.28 58 016 0.63 16 3.03 77 2.40 61 019 0.75 19 3.27 83 2.52 64 025 0.98 25 3.74 95 2.76 70 032 1.26 32 4.76 109 3.27 77 038 1.50 38 4.29 121 3.03 83 050 1.97 50 5.71 145 3.74 95 063 2.48 63 6.73 171 4.25 108 075 2.95 75 7.68 195 4.72 120 080 3.15 80 8.07 205 4.92 125 100 3.94 100 9.65 245 5.71 145 125 4.92 125 11.61 295 6.69 170

P

cm2

psi

F0 bar

lb.

daN

F1 lb.

V0 in.3

daN

Weight

~ lb. ~ Kg

cm3

-

-

-

-

-

-

3.11 50

3.25

1,47

0.2

5

0.31

8

2.64

67

3.79 61

3.39

1,52

0.2

5

0.31

8

2.64

67

4.47 72

3.52

1,58

0.2

5

0.31

8

2.64

67

5.09 82

3.68

1,65

0.2

5

0.31

8

2.64

67

6.46 104

3.90

1,77

0.2

5

0.31

8

2.64

67

0.2

5

0.31

8

2.64

67

0.2

5

0.31

8

2.64

67

0.2

5

0.31

8

2.64

67

0.2

5

0.31

8

2.64

0.2

5

0.31

8

2.64

0.2

5

0.31

8

0.2

5

0.31

8

8.01 129

4.31

1,93

5366 2385 10834 4815 9.38 150

4.52

2,05

12.1 193

5.08

2,30

14.9 240

5.63

2,55

67

17.6 283

6.13

2,75

67

18.7 301

6.29

2,85

2.64

67

23.2 372

7.24

3,28

2.64

67

28.7 462

8.67

3,93

2.47 15,9 2175

150

(±5%)

see page 146

12116

5385

10991

4885

9866

4385

8741

3885

7616

3385

6491

2885

5366

2385

4 x (M8 x 6)

¯ 1.57 ¯ 1.77

Ø 40

Force (lbs. daN)

CHARGING HOLE M6

Ø 45

M8

.51 .75 .98 1.5 1.97 2.48 .39 .63 1.26

3.15 2.95

3.94

4.92

Cu

Cu (inch)

5,5

¯ 2.95

±0.01

0.22

¯F

3

240

2.5

200

2

160

1.5

120

1

80

0.5

40

Ø 75 0,3

0

0

Ordering example: (10) HR 2400 - 50

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

Ø 70

L min

¯2.76

E D

R0.1

2,5

L ±0.01

0.71

0,25

18

0.04

1

Force (lbs. daN) / stroke (inch) diagram

.39 .63 .98 1.5 1.97 2.48 3.15 2.95 .51 .75 1.26

3.94

4.92

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

70

71

=

A A

30

0.94 24

3.94 100 2.89 73,5

3.94 2.89 73,5

100

(4x) ¯ 0.35 Ø9

(4x)

(4x)

¯ 0.35

A-A 20

14

3.94 2.89

3.94 2.89

A-A 12

8

2.76 2.13

A

=

16 2.89

16

=

30

0.79

3.54 90

2.89 73,5

=

4.13

¯

2

.9

5

Ø

75

1.18

84

100

8

52,5

3.94 3.31

Ø 18

Ø 15

12

2.07

73,5

12

2.89

73,5

100

Ø 18 (4x)

3.94

¯ 0.71

¯ 0.59

Ø 15 (4x)

73,5

115

0.63

20 100

2.89

50

¯Ê0.2

Ø 11 (4x)

3.94

M10

4.53

2.89

0.47 0.31

90

0.47 0.32

73,5

12

¯ 0.71

(4x) ¯ 0.59 0.79 0.55

3.54

¯ 2.97 Ø 75,5

Ø 11

0.79

2.89

Ø 75,5

¯ 2.97

¯ 0.43

AA

1.97

=

63,5

=

2.5

1.18

¯ 0.43

137

AA

14

5.39

Ø 80

¯ 3.15

=

Ø 75,5

Ø 80

0.63

¯ 2.97

¯ 3.15

¯ 2.7 Ø 68,5

AA

160

Ø 11 (4x)

Ø 68,5

¯ 2.70 0.47

6.3

¯ 0.43

Ø11 (4x)

Ø 75,5

¯ 2.97

Ø122

¯ 4.8 ¯ 0.43

AA

75

Ø 11 (2x)

FB 75 .47

0.55

2.95

¯ 0.43

FSA 75 FCQ 75A FC 75A FS2A 75 FS2 75 FBA 75

ISO11901- 2

¯Ê1.57

A

100

A

73,5

¯ 1.57 Ø 40

¯ 0.43 Ø 11 (4x)

A

70

A

54

¯ 0.43 Ø 11 (4x)

73,5 A

Ø5

A

105

20

=

Fixing

A

Ø 40

A Ø 9 (4x)

A 73,5

100

HRF

HR

HR 4200 Cu

Code

HR HR HR HR HR HR HR HR HR HR HR

4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 -

016 019 025 032 038 050 063 075 080 100 125

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

81

8.94

144

7.58

3,40

3.30

84

10.1

162

7.69

3,45

3.54

90

12.3

198

8.06

3,65

3.82

97

14.9

240

8.52

3,82

4.06

103

17.1

276

8.83

4,00

165

4.53

115

21.6

348

9.80

4,44

191

5.04

128

26.5

426

10.93

4,95

8.46

215

5.51

140

30.9

497

11.60

5,20

8.86

225

5.71

145

32.8

528

11.94

5,41

100

10.43

265

6.50

165

40.2

647

13.25

6,00

125

12.40

315

7.48

190

49.5

797

14.85

6,73

inch

mm

inch

mm

inch

mm

0.63

16

3.82

97

3.19

0.75

19

4.06

103

0.98

25

4.53

115

1.26

32

5.08

129

1.50

38

5.55

141

1.97

50

6.50

2.48

63

7.52

2.95

75

3.15

80

3.94 4.92

in.2

P

4.38

cm2

28,26

psi

2175

bar

150

lb.

daN

9540

4240

(±5%)

lb.

daN

19395 8620

see page 146

4 x (M8 x 8)

¯Ê2.36 ¯ 2.36

Ø 60

Force (lbs. daN)

CHARGING HOLE M6

Ø 60

M8

23040

10240

20790

9240

18540

8240

16290

7240

14040

6240

11790

5240

9540

4240

.63 .98 1.5 1.97 2.48 .75 1.26

3.15 2.95

3.94

4.92

1

Cu

Cu (inch)

L ±0.01 ¯ 3.74

±0.01

Ø 87 Ø 95 ± 0,3

Cycles (in millions)

L min 7

.27 ¯ 3.42

80 70

1.5

60 50

1

40 30

0.5

Cycles / min.

0.83 2,5

R0.1

Ø 90

5

¯3.54

0.2 0.31 8

90

2

± 0,25

21

0.04

Force (lbs. daN) / stroke (inch) diagram

20 10 0

0

Ordering example: (10) HR 4200 - 50

“All dimensions are nominal unless tolerance is stated”

1.5 1.97 2.48 3.15 .63 .98 2.95 .75 1.26

3.94

4.92

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

72

73

A

A

40

0.94

=

24

4.72 120 3.62 92

(4x) ¯ 0.35 Ø9

(4x)

Ø 15

(4x) A-A 20 14

4.72 3.62

AA 0.47 12

4.72 120

0.31 8

3.62 92,0

A-A 12

3.54 2.76

A

=

18

3.62

18

=

4.33

3.62

30

0.79

=

4.92

¯

3

.7

4

Ø

95

1.57

8

67,5

Ø 20

(4x) ¯ 0.59

¯ 0.79

¯ 0.35 A

2.66

120 92,0

4.72 3.62

¯ 0.79

Ø 13,5

13

M12

145

¯Ê0.2 100

120

Ø 95,5

¯ 3.76

¯ 0.53

20

62,5

4.72 3.94

Ø 88,5

¯ 3.48

92

120

¯ 0.59

4.72 3.62

Ø 20 (4x)

Ø 15 (4x)

Ø 13,5 (4x)

4.72 3.62

5.71

0.71

92

Ø 100

¯ 3.94

Ø 95,5

¯ 3.76 0.47 0.31

3.62

Ø 95,5

¯ 3.76

Ø 88,5

¯ 3.48

AA

2.46

80

=

13

92

Ø150 Ø 13 (4x)

0.79 0.55

110

¯ 5.91 ¯ 0.51

FB 95

0.51 0.79

3.62

=

¯ 0.53

3.15

1.18

14

4.33

0.71

170

Ø 95,5

Ø 100

=

6.69

¯ 3.76

¯ 3.94

AA

92,5

Ø 13 (4x)

AA

3.64

¯ 0.51

0.51

195

Ø 13,5 (2x)

FBA 95

0.55

7.68

¯ 0.53

FSA 95 FCQ 95 A FC 95 A FS2A 95 FS2 95

ISO11901- 2

¯ 2.36

¯ 2.36

¯Ê0.53

A

90

A

70

¯ 0.53

92

A

Ø5

A

110

92

20

125

=

Ø 13,5

(4x)

Fixing

A 120 92

Ø 60

Ø 9 (4x)

A 92

120

Ø 60

A

A

Ø 13,5 (4x)

HRF

HR

HR 6600 Cu

Code

6600 6600 6600 6600 6600 6600 6600 6600 6600 6600 6600 -

016 019 025 032 038 050 063 075 080 100 125

Lmin

S

P

F0

~ lb.

~ Kg

91

14.84

239

14.72

6,60

3.70

94

16.58

267

14.83

6,65

3.94

100

20.19

325

15.05

6,82

139

4.21

107

24.22

390

16.01

7,18

151

4.45

113

27.83

448

16.71

7,57

6.89

175

4.92

125

14920 6630 29678 13190 34.85

7.91

201

5.43

138

75

8.86

225

5.91

80

9.25

235

6.10

3.94

100

10.83

275

4.92

125

12.80

325

inch

mm

inch

mm

0.63

16

4.21

107

3.58

0.75

19

4.45

113

0.98

25

4.92

125

1.26

32

5.47

1.50

38

5.94

1.97

50

2.48

63

2.95 3.15

6.85 44,16 2175

daN

lb.

daN

561

18.06

8,18

684

19.45

8,81

150

49.50

797

20.00

8,95

155

52.49

845

20.00

9,10

6.89

175

64.22

1034

23.62

10,7

7.87

200

78.94

1271

27.59

12,5

Ø 80

150

35170

15630

32920

14630

30670

13630

28420

12630

26170

11630

23920

10630

21670

9630

19420

8630

17170

7630

14920

6630

Cu

¯ 2.95 Ø 75 M8

.63 .98 1.5 1.97 2.48 3.15 .75 1.26 2.95

3.94

4.92

Cu (inch)

0.04

1

lb.

(±5%)

Force (lbs. daN)

¯Ê3.15

bar

42.49

4 x (M10 x 10)

.41 10,5 ¯ 4.72

±0.01

Ø 112 Ø 120

±0,3

Cycles (in millions)

Ø 115

0.2

¯ 4.41

80

L min

2,5

¯4.53

90

2

L ±0.01

0.89

±0,25

22,5

Force (lbs. daN) / stroke (inch) diagram

5

R0.1

Weight cm3

mm

CHARGING HOLE G1/8"

0.31 8

V0 in.3

inch

in.2 cm2 psi

F1

70

1.5

60 50

1

40 30

0.5

Cycles / min.

HR HR HR HR HR HR HR HR HR HR HR

L

20 10 0

0

Ordering example: (10) HR 6600 - 50

1.5 1.97 2.48 3.15 .63 .98 2.95 .75 1.26

3.94

4.92

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

74

75

S = rod section area P = nominal charging pressure

A

A

50

0.94 24

140 109,5

5.51 4.31

5.51 140 4.31 109,5

¯ 0.43 A

A-A

15

5.51 4.31

AA

A-A 8 12

3.54 2.76

A

=

21

4.31

21

=

4.31 5.12

30

0.79

=

5.83

¯

4

.7

2

Ø

0 12

1.97

120

140

20

77,5

=

5.51 4.31

109,5

140

¯ 0.71

Ø 18 (4x)

4.31

0.47 12

5.51 140

0.31 8

4.31 109,5

3.05

5.51 4.72

Ø 20 (4x)

Ø 13,5 (4x)

F0 = nominal initial force F1 = average final force

M12

165

109,5

11 (4x)

¯ 0.79

5.51

74

4.31

Ø

(4x)

AA

6.49

¯ 0.2

2.91

=

92,5

1.18

3.64

=

130

0.47 0.31

109.5

(4x) ¯ 0.43

Ø 18

0.79 0.59

5.12

Ø 20

(4x) ¯ 0.71

¯ 0.53

4.31

0.83

¯ 0.79

Ø 13,5

20

195

Ø 120,5

¯ 4.74

¯ 0.53

13

0.79

7.68

Ø 120,5

¯ 4.74

Ø 113,5

¯ 4.47

0.51

220

Ø 125

¯ 4.92

Ø 113,5

¯ 4.47

15

8.66

Ø 125

AA

Ø 120,5

¯ 4.92

0.83

¯ 4.74

Ø 13,5 (4x)

=

0.51 13

105

¯ 0.53

0.59

4.13

Ø 13,5 (2x)

AA

¯ 0.53

Ø 120,5

¯ 4.74

Ø 13,5 (4x)

Ø 175

¯ 0.53

O 6.89

FSA 120 FCQ 120A FC 120 A FS2A 120 FS2 120 FBA 120 FB 120

ISO11901- 2

¯ 3.15

¯ 3.15

¯Ê0.51

¯ 0.53 Ø 13,5

Fixing

A

109,5

140

Ø 80

Ø 11 (4x)

A 109,5

140

Ø 80

A A

Ø 13 (4x)

A

A

HRF

HR

95 115

(4x)

109,5

A

Ø5

A

109.5 130

20

148

=

V0 = volume of gas

HR 11800 Cu

Code

-

019 025 032 038 050 063 075 080 100 125

Lmin

S

P

F0

~ lb.

~ Kg

97

34.72

559

21.12

9,57

4.05

103

41.18

663

21.98

9,96

4.33

110

48.69

784

22.96

10,4

154

4.57

116

55.09

887

23.84

10,8

178

5.04

128

68.01

1095

25.60

11,6

8.03

204

5.55

141

26510 11780 48820 21698 81.99

8.98

228

6.02

153

inch

mm

inch

mm

0.75

19

4.56

116

3.82

0.98

25

5.03

128

1.26

32

5.59

142

1.50

38

6.06

1.97

50

7.00

2.48

63

2.95

75

bar

12.2 78,54 2175

150

lb.

daN

(±5%)

lb.

daN

1320

27.37

12,4

94.84

1527

26.27

11,9

3.15

80

9.37

238

6.22

158

100.2

1614

26.93

12,2

3.94

100

10.94

278

7.00

178

121.7

1960

29.80

13,5

4.92

125

12.91

328

7.99

203

148.6

2392

33.33

15,1

¯Ê3.94

¯ 3.94

Ø 100

Ø 100

M8

Force (lbs. daN)

4 x (M10 x 13)

58063

25780

53558

23780

49054

21780

44510

19780

40010

17780

35510

15780

31010

13780

26510

11780

.75 Cu

0.12

3

.98

1.5 1.97 2.48 3.15 1.26 2.95

3.94

4.92

Cu (inch)

90

2

Ø 145

10

.39

0.2 8

¯ 5.71 ¯ 5.91

Ø 145

±0.01 Ø 150

±0,3

80

Cycles (in millions)

¯5.71

L min

2,5

L ±0.01

0.96

±0,25

24,5

Force (lbs. daN) / stroke (inch) diagram

5

0.1

Weight cm3

mm

CHARGING HOLE G1/8"

0.31

V0 in.3

inch

in.2 cm2 psi

F1

70

1.5

60 50

1

40 30

0.5

Cycles / min.

HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800

L

20 10

0

Ordering example: (10) HR 11800 - 50

1.5 1.97 2.48 3.15 .98 2.95 .75 1.26

3.94

4.92

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

0

76

Fixing

ISO11901- 2

77

7.48 0.59

¯ 0.69

5.43

Ø 17,5 (4x)

190 138

190

138

Ø 100

¯ 1.02

Ø 26

7.48

¯ 3.94

5.43

¯ 0.71

Ø 18

15

0.67

17

0.98

25

¯ 0.43

Ø 11 (4x)

A

A-A

A

7.48 5.43

25 15

190 138

190

138

7.48 5.43

¯ 3.94

Ø 100

¯ 1.02

¯ 0.69

Ø 26

Ø 17,5

(4x) ¯ 0.43

(4x) ¯ 0.71

Ø

Ø 18

11 (4x)

(4x)

0.98 0.59

0.67 17

A

A

AA 0.47

12

7.48

190

0.31

8

5.43

138

24

138

Ø 17,5 (4x)

0.94

190

5.43

Ø 150,5

¯ 5.92

7.48

Ø 143,5

¯ 5.65

¯ 0.69

HR

A

A-A

HRF

A

0.47 0.31

5.71 4.72

12 8

145 120

1.06

2.36

60

5.43

138

¯ 0.19

A

Ø 155

¯ 6.10

5.43

Ø 150,5

¯ 5.92

138

Ø5

A 0.83

5.12

21

4.31

130

¯ 0.53

A

5.12

4.31

Ø 120,5

¯ 4.74

¯ 4.92 Ø 13,5 (4x)

130 109.5

109.5

=

Ø 125

=

30

= =

=

7.87

200

=

20

S = rod section area P = nominal charging pressure

95

4.33 230

9.05

260

4.92

110

125

0.79

¯5

.9 Ø

0 15

3.60 91,5 3.74 7.87 200

1.18

10.24

Ø 13,5 (2x)

Ø 17,5 (4x)

A

27 =

AA

¯ 0.53

¯ 0.69

Ø 220

=

(4x)

165

190

Ø 150,5

¯ 5.93

A AA

Ø 17,5

7.48 6.50

Ø 143,5

¯ 5.65

¯ 0.69

¯ 8.66

FSA 150 FCQ 150A FC 150 A FS2A 150 FS2 150 FBA 150 FB 150

A AA

F0 = nominal initial force M12 F1 = average final force

V0 = volume of gas

LI

GENERAL

INFORMATION

BODY -One piece construction for greater safety -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided

ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance

USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve (except LI 400 subjected to supply a specific .39” higher body)

LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2900 psi (200 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (150 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (200 bar) anytime

SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model

78

one piece rod

retaining ring

rod wiper

rod seal self-lubricating guide elements

bushing

O-Ring seal

nut

charging hole plug

Series

79

LI LI LI LI LI

400 900 1400 2000 3200

ØD

one way valve

Cu

one piece body

L

F0

Page

inch

mm

inch

mm

inch

mm

lb.

daN

1.77

45

0.51 - 3.94

13 - 100

2.28 - 9.13

58 - 232

900

400

2.48

63

0.98 - 4.92

25 - 125

3.70 - 11.57

94 - 294

2027

900

2.95

75

0.98 - 4.92

25 - 125

3.74 - 11.61

95 - 295

3175

1410

3.74

95

0.98 - 4.92

25 - 125

4.53 - 12.40

115 - 315

4583

2035

4.72

120

0.98 - 4.92

25 - 125

4.92 - 12.80

125 - 325

7162

3180

80 82 84 86 88

LI

LI 400 Code

400 400 400 400 400 400 400 400

-

013 025 032 038 050 063 080 100

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

45

-

-

2.24

57

-

2.52

64

-

108

2.76

70

132

3.29

82

6.22

158

3.74

7.56

192

4.41

9.13

232

5.20

132

inch

mm

inch

mm

inch

mm

0.51

13

2.28

58

1.77

0.98

25

3.29

82

1.26

32

3.78

96

1.50

38

4.25

1.97

50

5.20

2.48

63

3.15

80

3.94

100

in.2

P

~ lb.

~ Kg

-

0.95

0,43

-

-

1.10

0,50

-

-

1.21

0,55

-

-

-

1.28

0,58

-

-

-

1.43

0,65

95

-

-

-

1.59

0,72

112

-

-

-

1.83

0,83

-

-

-

2.07

0,94

cm2

0.32

2,01

psi

2900

bar

200

lb.

900

daN

400

lb.

1210

daN

537

(±5%)

Force (lbs. daN)

LI LI LI LI LI LI LI LI

Cu

1260

560

1215

540

1170

520

1125

500

1035

480

450

460

990

440

945

420

900

400

.51

.98 1.26 1.5

1.97

2.48

3.15

3.94

Cu (inch)

Ordering example: (10) LI 400 - 50

4

160

3.5

140

3

120

2.5

100

2

80

1.5

60

1

40

0.5

20 0

0 0

.51

.98

1.5 1.97 1.26

2.48

3.15 3.94

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

Force (lbs. daN) / stroke (inch) diagram

80

Fixing

ISO11901- 2

4

70 50

70

0.79

20

2.76 1.97

¯ 1.79 Ø 45,5

50

¯ 0.35

A

(2x)

(2x)

2.75 1.97

70

50

Ø9

(4x) ¯ 0.35 Ø 18

¯ 0.71

A

A

A-A 0.28 7

1.57 40

0.16 4

1.63 27 ¯ 0.35 Ø 9 (4x)

A

8 16

50

1.97

2.52

64

1.97

50

LI A

64

2.52

Ø 45,5

=

¯ 1.79

Ø 47

13

Non self-containing cylinders

Cu

The LI 400 - ...N are non self-containing cylinders with the same stroke as the LI 400 but with the lengths L and Lmin increased of 10 mm

Ordering example: (10) LI 400 - 50 N .39 10

L min

±0,25

L ±0.01

=

¯ 1.85

60

Ø 90 ¯ 3.54

¯ 0.35

¯ 0.55

0.63

2.36

(4x)

Ø9

M 45 x 1.5

Ø 14

(4x)

A

A 0.51

AA

Ø 9 (4x)

=

0.31

34

¯ 0.35

1.34

M 6

60

FCQ 45 A

=

2.36

LI 400 - ... N

CHARGING HOLE G1/8"

81

Ø 20

A

A-A

FC 45 A

Ø 9 (4x)

¯0.79

0.98 25

2.76 1.97

7

70 50

2.24 57

0.27 0.16

2.75 1.97

20 14

2.76 70

AA

¯1.63 Ø 41,5

FS2 45

A

0.47 12

¯ 1.79 Ø 45,5

A

Ø 15

Ø 20

(4x) ¯ 0.59

¯ 0.79

Ø 11

Ø9

Ø 9 (2x)

¯ 0.43

¯ 0.35

12 20

¯ 0.35

0.79 0.55

¯ 1.63 Ø 41,5

0.47 0.79

Ø 11

FBA 45

¯ 0.43

2.76 1.97

70

70 50

FS2A 45

14

A

A-A

50

0.55

¯ 0.59 Ø 15 (4x) ¯ 0.59 Ø 15 (2x)

FB 45

AA

A 2.76 1.97

LI 900 Code

900 900 900 900 900 900 900 900

-

025 032 038 050 063 080 100 125

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

69

1.49

24

2.56

1,16

2.99

76

2.36

38

2.74

1,24

3.23

82

3.17

51

2.87

1,30

4.72

76

3.20

1,45

6.40

103

3.53

1,60

inch

mm

inch

mm

inch

mm

0.98

25

3.70

94

2.72

1.26

32

4.25

108

1.50

38

4.72

120

1.97

50

5.67

144

3.70

94

2.48

63

6.69

170

4.21

107

in.2

P cm2

0.70

4,52

psi

bar

2900

200

lb.

2027

daN

900

lb.

2714

(±5%)

daN

1205

3.15

80

8.03

204

4.88

124

8.63

139

3.97

1,80

3.94

100

9.61

244

5.67

144

11.3

182

4.48

2,03

4.92

125

11.57

294

6.65

169

14.6

235

5.16

2,34

Force (lbs. daN)

LI LI LI LI LI LI LI LI

Cu

2925

1300

2812.5

1250

2700

1200

2587.5

1150

2475

1100

2362.5

1050

2250

1000

2137.5

950

2025

900

.98

1.50 1.97 1.26

2.48

3.15

3.94

4.92

Cu (inch) Force (lbs. daN) / stroke (inch) diagram 320 3.2 280 2.8

Ordering example: (10) LI 900 - 50

200

2.0

160

1.6

120

1.2 0.8

80

0.4

40

0

0 .98 1.50 2.48 3.15 3.94 1.26 1.97

4.92

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

240 2.4

82

83 A

0.63

73,5

=

¯ 0.15

0,47 12 0,31 8

=

16

2.89

Ø4

3,35 85 2,5 63,5

0,94 24

A

73,5

¯ 0.71

0.47 12

0.47 0.31

Ø 18

Ø 11

2.95 75 2.22 56,5

(4x) ¯ 0.35

(4x) ¯ 0.59

Ø9

(2x)

(2x)

Ø 15

14

20

2.95 2.22

A-A 12

8

2.28 1.65

30

¯ 0.43

A-A

A

1.18

Ø 15

FBA 50

A

62

A Ø 20

75

¯ 0.79

0.79 0.55

2.95 2.44

2.95 75 2.22 56,5

¯ 0.59

Ø 9 (2x)

Ø 63,5

A-A

¯ 0.35

¯ 2.50

Ø9

Ø 11

Ø 57,5

¯ 0.35

¯ 0.43

¯ 2.26

20

Ø 0,43 Ø 11 (4x)

Ø 15

14

A 2.95 75 2.22 56,5

FS2A 63

3,35 85 2,,5 63,5

12

2.89

AA

Ø 0,31 Ø 63,5

Ø 2,26 Ø 57,5

¯ 0.59

0.47 0.79

Ø 67

(4x)

FB 50 0.55

¯ 2.64

Ø 63,5

Ø 11

Ø 122

FS2 63 AA

¯Ê2.50

¯ 0.43

¯ 4.80

FC 63 A

ISO11901- 2 Fixing

A 56,5

75

¯ 0.79 Ø 20

A

58

A

42

¯ 0.43 Ø 11 (4x)

A

LI

LI 1400 Cu

Code

-

025 032 038 050 063 080 100 125

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

70

5.78

93

3.56

1,62

3.03

77

7.14

115

3.83

1,74

3.27

83

8.32

134

4.03

1,83

10.8

172

4.33

1,99

13.2

213

4.84

2,20

125

16.5

266

5.76

2,62

145

20.4

329

6.09

2,77

170

25.3

408

7.19

3,27

inch

mm

inch

mm

inch

mm

0.98

25

3.74

95

2.76

1.26

32

4.29

109

1.50

38

4.76

121

1.97

50

5.71

145

3.74

95

2.48

63

6.73

171

4.25

108

3.15

80

8.07

205

4.92

3.94

100

9.64

245

5.71

4.92

125

11.61

295

6.69

in.2

P cm2

1.09

7,07

psi

2900

bar

200

lb.

daN

3175

1410

(±5%)

Force (lbs. daN)

LI 1400 LI 1400 LI 1400 LI 1400 LI 1400 LI 1400 LI 1400 LI 1400

L

4525

2010

4300

1910

4075

1810

3850

1710

3625

1610

3400

1510

3175

1410

lb.

4308

daN

1913

.98 1.50 1.97 1.26

2.48

3.15

3.94

4.92

Cu (inch)

Ordering example: (10) LI 1400 - 50

3

240

2.5

200

2

160

1.5

120

1

80

0.5

40 0

0 .98 1.50 2.48 3.15 1.26 1.97

3.94

4.92

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

Force (lbs. daN) / stroke (inch) diagram

84

85 =

30

= 0.79

¯ 2

16 2.89

= 4.13

.9 5

Ø 75

73,5 A

Ø5

105

20 =

M10

A

AA 0.63

=

90

A

73,5

Ø 11 (4x)

16

=

30

¯ 0.43

¯ 0.71

Ø 18

(4x) ¯ 0.59

3.94 2.89

73,5

100

(4x) ¯ 0.35

Ø 11

Ø9

(4x)

(4x)

Ø 15

A-A 20 14

3.94 2.89

A-A 12

8

2.76 2.13

A

3.54 90

2.89 73,5

1.18

84

100

Ø 75,5

¯ 2.97

3.94 3.31

Ø 68,5

¯ 2.70

0.47 0.31

3.54

¯ 0.43

0.79 0.55

2.89

73,5

12

Ø 75,5

A

0.47

¯ 2.97

100

FBA 75

Ø 9 (4x)

Ø 80

A

¯ 3.15

3.94 2.89

Ø 40

Ø 11 (4x)

Ø 15 (4x)

A

¯ 0.43

¯Ê1.57

FS2A 75

¯ 0.35

FCQ 75 A

24

8

73,5

115

0.94

12

2.89

4.53

A

12

52,5

73,5

20 100

2.07

2.89

73,5

¯ 0.59

Ø 11 (4x)

3.94

50

¯Ê0.2

2.89

100

Ø 18 (4x)

3.94

¯ 0.71

FB 75 AA

1.97

=

63,5

0.63

3.94 100 2.89 73,5

¯ 2.97 Ø 75,5

0.47 0.32

2.5

=

¯ 0.43

137

1.18

14

5.39

Ø 80

¯ 3.15

AA

75

AA

2.95

¯ 2.7 Ø 68,5

0.79

160

Ø 75,5

Ø11 (4x)

¯ 2.97

Ø122

¯ 4.8 ¯ 0.43

FS2 75 0.55

6.3

Ø 11 (2x)

FC 75 A .47

¯ 0.43

FSA 75

ISO11901- 2 Fixing

A 73,5

100

¯ 1.57 Ø 40

A

70

A

54

¯ 0.43 Ø 11 (4x)

A

LI

LI 2000 Cu

Code

-

025 032 038 050 063 080 100 125

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

90

12.9

208

7.26

3,29

3.82

97

15.0

242

7.72

3,50

4.05

103

16.9

272

8.00

3,62

165

4.53

115

20.6

332

8.59

3,89

191

5.04

128

24.6

396

9.36

4,24

inch

mm

inch

mm

inch

mm

0.98

25

4.53

115

3.54

1.26

32

5.08

129

1.50

38

5.55

141

1.97

50

6.50

2.48

63

7.52

in.2

P cm2

1.58

10,18

psi

bar

2900

200

lb.

lb.

daN

4583

2035

5750

(±5%)

daN

2553

3.15

80

8.86

225

5.71

145

29.8

480

10.6

4,78

3.94

100

10.43

265

6.50

165

36.0

579

11.4

5,16

4.92

125

12.40

315

7.48

190

43.7

703

12.8

5,82

Force (lbs. daN)

LI 2000 LI 2000 LI 2000 LI 2000 LI 2000 LI 2000 LI 2000 LI 2000

L

6158

2735

5933

2635

5708

2535

5483

2435

5258

2335

5033

2235

4808

2135

4583

2035

.98

1.50 1.97 1.26

2.48

3.15

3.94

4.92

Cu (inch)

Ordering example: (10) LI 2000 - 50

3

240

2.5

200

2

160

1.5

120

1

80

0.5

40 0

0 .98 1.50 2.48 3.15 1.2 1.97

3.94

4.92

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

Force (lbs. daN) / stroke (inch) diagram

86

87 =

0.79

30

3.62

3

¯ .7

18

A

92

Ø5

= 4.92

4

125

20 =

Ø 95

M12

18

=

40

100

120

¯ 0.79

Ø 20

4.72 120 3.62 92

(4x)

Ø 15

Ø9

(4x) ¯ 0.59

(4x) ¯ 0.35

Ø 13,5

(4x)

20 14

4.72 3.62

A-A 8

12

3.54 2.76

A

A

4.33 3.62

1.57

4.72 3.94

¯ 0.53

A-A

A

=

92

Ø 95,5

¯ 3.76

0.47 0.31

110

0.71

13

3.62

Ø 88,5

0.79 0.55

4.33

AA

Ø 95,5

92,0

0.51

¯ 3.76

A

¯ 3.48

Ø 9 (4x) Ø 60

Ø 100

¯ 2.36

¯ 3.94

92

FBA 95

120

Ø 13 (4x)

3.62 Ø 13

120

¯Ê0.51

Ø 15 (4x)

A

¯ 0.51

0 -0.1

4.72

FS2A 95

24

AA

FCQ 95 A

0.94

¯ 0.35 A

145

13

5.71

A

20

67,5

=

4.72 3.62

2.66

¯Ê0.2

92

120

¯ 0.59

4.72 3.62

Ø 20 (4x)

Ø 13,5 (4x)

62,5

¯ 0.79

FB 95 AA

2.46

80

120 92,0

4.72

8

3.62

Ø 95,5

¯ 3.76

0.47 12 0 0.31 -0.004

3.15

=

170

0.71

6.69

1.18

¯ 0.53

92

Ø 88,5

¯ 3.48

FS2 95 14

3.62

Ø 100

¯ 3.94

=

92,5

AA

3.64

Ø 95,5

Ø 13 (4x)

¯ 3.76

¯ 0.51

Ø150

0.51 0.79

195

Ø 13,5 (2x)

¯ 5.91

FC 95 A 0.55

7.68

¯ 0.53

FSA 95

ISO11901- 2 Fixing

A 92

120

¯ 2.36

¯ 0.53

92

Ø 13,5

Ø 60

A

90

A

70

(4x)

A 110

LI

LI 3200 Cu

Code

-

025 032 038 050 063 080 100 125

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

100

20.8

343

10.46

4,74

4.21

107

24.1

398

12.38

5,61

4.49

113

27.0

445

14.30

6,48

175

4.92

125

32.7

539

15.38

6,97

201

5.43

138

38.9

641

16.47

7,46

inch

mm

inch

mm

inch

mm

0.98

25

4.92

125

3.94

1.26

32

5.47

139

1.50

38

5.94

151

1.97

50

6.89

2.48

63

7.91

in.2

P cm2

2.47

15,9

psi

bar

2900

200

lb.

daN

7162

3180

lb.

8831

(±5%)

daN

3921

3.15

80

9.25

235

6.10

155

46.9

774

18.12

8,21

3.94

100

10.83

275

6.89

175

56.5

932

19.73

8,94

4.92

125

12.79

325

7.87

200

68.3

1127

22.25

10,08

Force (lbs. daN)

LI 3200 LI 3200 LI 3200 LI 3200 LI 3200 LI 3200 LI 3200 LI 3200

L

9412

4180

9187

4080

8962

3980

8737

3880

8512

3780

8287

3680

8062

3580

7837

3480

7612

3380

7387

3280

7162

3180

.98

1.50 1.97 1.26

2.48

3.15

3.94

4.92

Cu (inch)

Ordering example: (10) LI 3200 - 50

3

240

2.5

200

2

160

1.5

120

1

80

0.5

40 0

0 .98 1.50 2.48 3.15 1.26 1.97

3.94

4.92

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

Force (lbs. daN) / stroke (inch) diagram

88

89 =

4.31

30

0.79

¯

21

= 5.83

4 .7 2

Ø 0 12

M12

A

A

109,5

Ø5

148

20 =

AA 0.83

=

21

=

50

¯ 0.53

¯ 0.79

Ø 20

5.51 140 4.31 109,5

Ø

(4x) ¯ 0.71

(4x) ¯ 0.43

Ø 13,5

(4x)

11 (4x)

Ø 18

20 15

5.51 4.31

A-A 8

12

3.54 2.76

A

4.31

5.12

1.97

120

140

Ø 120,5

¯ 4.74

5.51 4.72

Ø 113,5

¯ 4.47

A-A

A

Ø 13 (4x)

130

¯Ê0.51

0.47 0.31

109.5

109,5

5.12

140

4.31

0.79 0.59

4.31

5.51

8

Ø 120,5

12

0.31

0.51 13

¯ 4.74

A

Ø 125

Ø 11 (4x)

¯ 4.92

0.47 Ø 80

Ø 13,5 (4x)

109,5

FBA 120

140

FS2A 120

140 109,5

A

¯ 0.53

AA

FCQ 120 A

24

¯ 0.43 A

165

0.94

¯ 3.15

6.49

=

4.31

77,5

5.51

Ø 13,5 (4x)

3.05

¯ 0.2

4.31

Ø 18 (4x)

5.51

74

A

140 109,5

5.51

¯ 0.71

¯ 0.53

4.31

Ø 20 (4x)

AA

2.91

92,5

1.18

3.64

=

109,5

0.83

4.31

20

195

Ø 120,5

¯ 4.74

¯ 0.79

FB 120

13

0.79

7.68

=

0.51

220

Ø 125

¯ 4.92

Ø 113,5

¯ 4.47

FS2 120 15

8.66

Ø 120,5

¯ 4.74

Ø 13,5 (4x)

Ø 175

¯ 0.53

O 6.89 AA

105

Ø 13,5 (2x)

FC 120 A 0.59

4.13

¯ 0.53

FSA 120

ISO11901- 2 Fixing

A 109,5

140

¯ 3.15

¯ 0.53

109.5

Ø 13,5

Ø 80

A

A

95

115

(4x)

A 130

LI

K

GENERAL

INFORMATION

BODY -Internal surface burnished for maximum efficiency of static O-Ring -Nitrided surface with hardness ab. 800 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over temperature, longer lasting and less wear to the seal -Black oxided

ROD -One piece construction for greater safety -Nitrided surface -Ground and polished surface

GUIDE & SEAL -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimized side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic piston seal -C-style retaining ring to ensures operator best safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance

USE -Self contained -Hose system: subjected to supply a specific .79” (20mm) higher body

LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 90

one piece rod

rod wiper

body

self-lubricating guide elements

plug rod seal spring

O-Ring seal ball

retaining ring

O-Ring seal

end plate

Series

91

K 40 K 75 K 100 K 180 K 470 K 750 K 1200 K 1830

ØD

charging hole plug

Cu

L

F0

Page

inch

mm

inch

mm

inch

mm

lb.

daN

0.98

25

0.39 - 1.97

10 - 50

2.95 - 7.68

75 - 195

956

425

1.26

32

0.39 - 1.97

10 - 50

2.95 - 7.68

75 - 195

1665

740

1.50

38

0.24 - 1.97

6 - 50

2.40 - 9.06

61 - 230

2385

1060

1.97

50

0.24 - 1.97

6 - 50

2.60 - 8.66

66 - 220

4241

1885

2.95

75

0.39 - 1.97

10 - 50

3.15 - 9.45

80 - 240

10520

4675

3.74

95

0.39 - 1.97

10 - 50

3.54 - 10.04

90 - 255

16965

7540

4.72

120

0.39 - 1.97

10 - 50

3.94 - 10.24

100 - 260

26505

11780

5.90

150

0.39 - 1.97

10 - 50

4.33 - 10.62

110 - 270

41422

18410

92 93 94 96 98 100 102 104

K

K 40 Cu

Code

L

Lmin

inch

mm

inch

mm

inch

mm

K 40 - 010

0.39

10

2.95

75

2.56

65

K 40 - 015

0.59

15

3.54

90

2.95

75

K 40 - 025

0.98

25

4.72

120

3.74

95

K 40 - 050

1.97

50

7.68

195

5.71

145

S in.2

0.44

P psi

cm2

2,83

F0 bar

2175

150

lb.

F1

daN

956

425

lb.

1924

Weight

~ lb.

~ Kg

---

0.40

0,18

---

0.44

0,20

---

0.53

0,24

---

0.77

0,35

daN

855

(±5%)

2 x (M4 x 7) ¯ 0.47

Ø 12

¯ 0.55

Ø 14

Force (lbs. daN)

S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

Cu

M8

2306

1025

2081

925

1856

825

1631

725

1406

625

1181

525

956

425

.39

.59

.98

1.97

0.04

1

Cu (inch)

L min

L

±0.01

0,25

Force (lbs. daN) / stroke (inch) diagram

2.5

80 70

±0.01 Ø 25

0,3

CHARGING HOLE M6

60 50

1.5

40 1

30

Cycles / min.

¯ 0.98

Cycles (in millions)

2

20

0.5

10

Ordering example: (10) K 40 - 50

0

0 0

.39 .59

.98

1.97

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

92

K 75 Cu

Code

L

Lmin

inch

mm

inch

mm

inch

mm

K 75 - 010

0.39

10

2.95

75

2.56

65

K 75 - 015

0.59

15

3.54

90

2.95

75

K 75 - 025

0.98

25

4.72

120

3.74

95

K 75 - 050

1.97

50

7.68

195

5.71

145

S in.2

0.75

P psi

cm2

4,91

F0 bar

2175

150

lb.

F1

daN

1665

740

lb.

Weight

~ lb.

~ Kg

---

0.66

0,30

---

0.71

0,32

---

0.86

0,39

---

1.26

0,57

daN

3600 1 600

(±5%)

2 x (M5x7) ¯ 0.59

Ø 15

¯ 0.75

Ø 19

Force (lbs. daN)

S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force

Cu

M8

4365

1940

3915

1740

3465

1540

3015

1340

2565

1140

2115

940

1665

740

.39

.59

.98

1.97

0.04

1

Cu (inch)

L min

L

±0.01

±0,25

Force (lbs. daN) / stroke (inch) diagram

2.5

80 70

±0.01

Ø 32

±0,3

CHARGING HOLE M6

60 50

1.5

40 1

30

Cycles / min.

¯ 1.26

Cycles (in millions)

2

20

0.5

10

Ordering example: (10) K 75 - 50

93

0

0 0

.39 .59

.98

1.97

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated”

K

K 100 Cu

Code

K K K K K K K

100 100 100 100 100 100 100

-

006 010 016 025 032 040 050

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

55

0.68

11

2.56

65

1.12

18

3.31

84

2.05

33

135

4.33

110

2385 1 060 4073 1 810 3.29

53

167

5.31

135

4.47

72

7.68

195

6.10

155

5.40

87

9.06

230

7.09

180

6.65

107

inch

mm

inch

mm

inch

mm

0.24

6

2.40

61

2.17

0.39

10

2.95

75

0.63

16

3.94

100

0.98

25

5.31

1.26

32

6.57

1.57

40

1.97

50

in.2

P

1.09

cm2

psi

bar

7,06 2175 150

lb.

daN

lb.

daN

(±5%)

---------------

~ lb.

~ Kg

0.80

0,36

0.91

0,41

1.06

0,48

1.28

0,58

1.37

0,62

1.50

0,68

1.63

0,74

2 x (M6x7) ¯Ê0.67

Ø 17

¯ 0.79

Ø 20

Force (lbs. daN)

S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 5085

2260

4635

2060

4185

1860

3735

1660

3385

1460

2835

1260

2385

1060

0.37 9,5

Cu

0.04

1

M8

.24 .39

.63

.98

1.26

1.57

1.97

Ø 36

¯ 1.42

Ø 36

R0.04

¯ 1.42

Force (lbs. daN) / stroke (inch) diagram

80

1.4

70

1.2

60

Ø 38 ± 0,3

1.0

50

CHARGING HOLE G1/8"

0.8

40

0.6

30

0.4

20

0.2

10

Ordering example: (10) K 100 - 50

0

0 0 .24 .39 .63

.98

1.26 1.57

1.97

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

±0.01

Cycles (in millions)

10,5

R0.04 0.41

¯ 1.50

1.6 1

L min

L

±0.01

0,25

1

Cu (inch)

94

Fixing

0.35

A

9

1.57

Ø 40

¯ 1.57

40

40

Ø 38,5

=

¯ 1.51

A

Ø 6,6 (4x)

¯ 0.26

¯ 2.68

Ø 68

=

1.57

AA

¯Ê0.08

FCQ 38 A

Ø2

A 0.35

40

1.57

2.05

52

1.57

40

A

52

2.05

=

¯ 0.26

Ø 6,6 (4x)

¯ 1.57

Ø 40

=

9

Ø 38,5

AA

¯ 1.52

FC 38 A

ISO11901- 2

K 100 - ... N

Non self-containing cylinders

Cu

Code

K K K K K K K

100 100 100 100 100 100 100 -

Cu

M6 x 5

006N 010N 016N 025N 032N 040N 050N

L

Lmin

inch

mm

inch

mm

inch

mm

0.24

6

3.19

81

2.95

75

0.39

10

3.74

95

3.35

85

0.63

16

4.72

120

4.09

104

0.98

25

6.10

155

5.12

130

1.26

32

7.36

187

6.10

155

1.57

40

8.46

215

6.89

175

1.97

50

9.84

250

7.87

200

Ordering example:

0.16 4

95

¯Ê1.3

Ø 33

¯ 0.27

0 -0.1

55 40

0.2

5

2.16 55 1.57 40

4

2.16 1.57

Ø7

A 0.27 7 0 0.16 -0.004

¯ 1.51 Ø 38,5

PA CONNECTIONS TYPE

¯ 1.36 Ø 34,5

20

0.79

0.41 10,5

0.14 3.5

G1/8"

FS2 38

AA

L min

L ±0,25

(10) K 100 - 50 N

A

K

K 180 Cu

Code

K K K K K K K

180 180 180 180 180 180 180

-

006 010 016 025 032 040 050

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

60

1.43

23

2.76

70

2.30

37

3.54

90

3.97

64

inch

mm

inch

mm

inch

mm

0.24

6

2.60

66

2.36

0.39

10

3.15

80

0.63

16

4.17

106

0.98

25

5.31

135

4.33

110

1.26

32

6.38

162

5.12

130

1.57

40

7.48

190

5.91

1.97

50

8.66

220

6.69

in.2

P cm2

psi

bar

1.94 12,57 2175

lb.

daN

lb.

daN

150 4241 1885 7000 3110

5.77

93

7.51

121

150

7.51

148

170

11.1

179

(±5%)

---------------

~ lb.

~ Kg

1.57

0,71

1.72

0,78

2.01

0,91

2.30

1,04

2.47

1,12

2.67

1,21

2.94

1,33

2 x (M6 x 8) ¯ 1.02

Ø 26

¯ 1.18

Ø 30

Force (lbs. daN)

S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 3485

7391

3285

6941

3085

6491

2885

6041

2685

5591

2485

5141

2285

4691

2085

4241

1885

.24 .39

.63

0.53 13,5

Cu

0.04

1

M8

7841

.98

1.26

1.57

1.97

Ø 46

Force (lbs. daN) / stroke (inch) diagram

Ø 50

0,3

CHARGING HOLE G1/8"

Ordering example: (10) K 180 - 50

Cycles (in millions)

14,5

0.57 ¯Ê1.97

±0.01

80

1.4

70

1.2

60

1.0

50

0.8

40

0.6

30

0.4

20

0.2

10 0

0 0 .24 .39 .63

.98

1.26 1.57

1.97

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Ø 46

R0.08

¯Ê1.81

1.6 2

L min

L

±0.01

¯Ê1.81

R0.08

0,25

2

Cu (inch)

96

Fixing

ISO11901- 2

7

Ø

1.57

70

56,5

2.75

2.22

¯ 1.99

40 .9

50

37,5

1

1.48

¯

90

1.97

110 4.33

Ø 50,5

Ø 54

¯ 2.13

=

20

50

60 2.36

130 5.12

70 56,5

80

3.15

0.79

2.75 2.22

A

30

=

=

¯ 0.35

Ø4

= =

=

13

3.54

1.18

0.51

AA

Ø 9 (4x)

56,5

2.22

56,5

A

Ø 54

¯ 2.12

Ø 9 (4x)

Ø 50,5

¯ 0.35

Ø 9 (2x)

¯ 0.16

¯ 0.35

FSA 50

2.22

=

¯Ê1.99

Ø 95

¯ 3.74

=

A

13

FCQ 50

FC 50 A

A

0.51

AA

M8

K 180 - ... N

Non self-containing cylinders

Cu

Code

006N 010N 016N 025N 032N 040N 050N

inch

mm

inch

mm

inch

mm

0.24

6

3.38

86

3.15

80

0.39

10

3.94

100

3.54

90

0.63

16

4.96

126

4.33

110

0.98

25

6.10

155

5.12

130

1.26

32

7.17

182

5.91

150

1.57

40

8.27

210

6.69

170

1.97

50

9.45

240

7.48

190

A

97

O r d e r i n g e x a m p l e : (10) K 180 - 50 N

75 56,5

24

¯ 0.35

Ø9

2.95 2.22

0.94

75

56,5

2.95

Ø 50,5

¯ 1.99

2.22

Ø 44,5

¯ 1.75

0

8 -0.1

A

A-A

A

0.47 0.31

1.77 1.26

12 8

45 32

62

75

2.95 2.44

Ø 50,5

¯ 0.35 Ø 9 (4x)

¯ 1.99

20

0.79

Ø 43

12 0

0.31 -0.004

Ø 44,5

¯Ê1.69

PA CONNECTIONS TYPE

0.47

¯ 1.75

0.31

8

0.41

10,5

0.2

5

G1/8"

FS2A 50 FS2 50

L min

L ±0,25

AA

25

Ø 26

180 180 180 180 180 180 180 -

Lmin

A

0.98

¯Ê1.02

Cu

4 x (M6 x 8)

K K K K K K K

L

K

K 470 Cu

Code

K K K K K K

470 470 470 470 470 470

-

010 016 025 032 040 050

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

70

5.90

95

3.54

90

10.2

165

4.33

110

14.8

238

167

5.31

135

20.3

327

200

6.30

160

25.8

416

240

7.48

190

32.5

523

inch

mm

inch

mm

inch

mm

0.39

10

3.15

80

2.76

0.63

16

4.17

106

0.98

25

5.31

135

1.26

32

6.57

1.57

40

7.87

1.97

50

9.45

in.2

P cm2

psi

bar

4.81 31,16 2175

150

lb.

lb.

daN

daN

10520 4 675 17651 7 845 (±5%)

-------------

~ lb.

~ Kg

4.08

1,85

4.66

2,11

5.17

2,34

5.61

2,54

6.12

2,77

6.76

3,06

4 x (M8x8) ¯ 1.57

O 1.97

Ø 40

Force (lbs. daN)

S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas 19520

8675

18395

8175

17270

7675

16145

7175

15020

6675

13895

6175

12770

5675

11645

5175

10520

4675

Ø 50

.39

.63

.98

1.26

1.57

1.97

Cu (inch)

17

Cu

0.04

1

M8

2,5 Ø 70

50

1.2

L L min

45

18

0.71 ¯ 2.95

±0.01

Ø 75

±0,3

CHARGING HOLE G1/8"

Cycles (in millions)

2,5

Ø 70

R0.1

¯ 2.76

1.0

40 35

0.8

30 25

0.6

20 0.4

Cycles / min.

±0.01

¯ 2.76

R0.1

±0,25

0.67

Force (lbs. daN) / stroke (inch) diagram

15 10

0.2

5

Ordering example: (10) K 470 - 50

0

0 0

.39 .63

.98

1.26 1.57

1.97

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

98

Fixing

A

90

73,5

3.54

¯ 2.97

2.89

Ø 75,5

Ø 80

¯ 3.15

=

52,5

5.39

2

.9

5

Ø

75

50

137

2.5

2.95

160

¯

1.97

6.3

90 73,5

20

63,5

75

0.79

2.07

=

3.54 2.89

105

4.13 =

=

Ø 11 (4x)

A

30

=

115

1.18

Ø5

=

16

4.53

¯Ê0.2

A 0.63

AA

¯ 0.43

73,5

73,5

2.89

Ø 80 ¯ 3.15

2.89

FCQ 75 A

=

Ø 75,5

Ø11 (4x)

A

¯ 2.97

Ø122 ¯ 4.8

¯ 0.43

=

¯ 0.43

FSA 75

16

0.63

AA

Ø 11 (2x)

FC 75 A

ISO11901- 2

M10

K 470 - ... N

Non self-containing cylinders

Cu

Code

010N 016N 025N 032N 040N 050N

inch

mm

inch

mm

inch

mm

0.39

10

3.94

100

3.54

90

0.63

16

4.96

126

4.33

110

0.98

25

6.10

155

5.12

130

1.26

32

7.36

187

6.10

155

1.58

40

8.66

220

7.09

180

1.97

50

10.24

260

8.26

210

8

3.94 2.89

0 -0.1

100 73,5

0.94

24

3.94 100 2.89 73,5

¯ 2.97 Ø 75,5

¯ 2.7 Ø 68,5

FS2 75

L min

L ±0,25

0.47 12 0 0.32 -0.004

A

2.76 2.13

12 8

70 54

84

100

30

3.94 3.31

Ø 75,5

¯ 0.43 Ø 1

¯ 2.97

20

(10) K 470- 50 N

A

0.47 0.31 Ø 68,5

Ordering example:

99

0.79

Ø 67

A-A

¯ 2.70

¯Ê2.64

FS2A 75

0.31

8

0.41

10,5

0.2

5

G1/8"

PA CONNECTIONS TYPE

Ø 11

A

AA

¯ 0.43

Ø 40

470 470 470 470 470 470 -

Lmin

A

1.18

¯ 1.57

Cu

4 x (M8 x 8)

K K K K K K

L

K

K 750 Cu

Code

K K K K K K

750 750 750 750 750 750

-

010 016 025 032 040 050

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

80

10.1

163

3.94

100

16.9

273

4.72

120

24.1

388

33.8

545

41.2

663

53.1

855

inch

mm

inch

mm

inch

mm

0.39

10

3.54

90

3.15

0.63

16

4.57

116

0.98

25

5.71

145

1.26

32

7.17

182

5.91

150

1.57

40

8.27

210

6.69

170

1.97

50

10.04

255

8.07

205

in.2

P cm2

psi

bar

7.75 50,27 2175

150

lb.

16965

lb.

daN

7540

daN

27697 12310

(±5%)

-------------

~ lb.

~ Kg

5.88

2,94

7.30

3,32

8.21

3,73

9.50

4,32

10.38

4,72

11.84

5,38

S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas

27090 12040 25965 11540

4 x (M8x8) ¯ 2.05

Ø 52

O 2.17

Ø 55

23715 10540 22590 10040 21465

9540

20340

9040

19215

8540

18090

8040

16965

7540

.39

.63

.98

1.26

1.57

1.97

Cu (inch) Force (lbs. daN) / stroke (inch) diagram

2,5 Ø 90

40

1.2

±0.01

Ø 95

± 0,3

CHARGING HOLE G1/8"

Cycles (in millions)

21

0.83 ¯ 3.74

35

1.0

30 0.8

25 20

0.6

15

0.4

10 0.2

Ordering example: (10) K 750 - 50

5 0

0 0

.39 .63

.98

1.26 1.58

1.97

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Ø 90

R0.1

¯ 3.54

2,5

L min

L

±0.01

¯ 3.54

R0.1

0,25

0.79

20

Cu

0.04

1

M8

Force (lbs. daN)

24840 11040

100

Fixing

30

110

92

3.62

¯ 3.76

4.33

Ø 95,5

Ø 100

67,5

Ø

2.66

4

95

¯

145

.7

62,5

3

2.46

170 6.69

¯ 3.94

=

3.15

195 7.68

3.64

92

20

80

92,5

0.79

110

5.71

=

3.62

125

4.92 =

=

4.33

=

A

A Ø5

=

18

Ø 13 (4x)

92

Ø 100

¯ 3.94

3.62

Ø 95,5

92

A 0.71

AA

¯ 0.51

3.62

=

¯Ê0.2

1.18

FCQ 95 A

A

18

¯ 3.76

¯ 5.91

¯ 0.51

Ø150

Ø 13 (4x)

=

¯ 0.53

FSA 95

0.71

AA

Ø 13,5 (2x)

FC 95 A

ISO11901- 2

M12

K 750 - ... N

Non self-containing cylinders

Cu

Code

mm

inch

mm

inch

mm

0.39

10

4.33

110

3.94

100

0.63

16

5.35

136

4.72

120

0.98

25

6.50

165

5.51

140

1.26

32

7.95

202

6.69

170

1.57

40

9.06

230

7.48

190

1.97

50

10.83

275

8.86

225

A 120

3.62

92,0

24

4.72

0.94

120

92,0

0 -0.1

4.72

Ø 95,5

¯ 3.76

8

3.62

Ø 88,5

0.47 12 0 0.31 -0.004

¯ 3.48

FS2 95

AA

L min

L ±0,25

inch

Ø 13

Ø 52

010N 016N 025N 032N 040N 050N

Lmin

¯Ê0.51

¯ 2.05

750 750 750 750 750 750 -

Cu

4 x (M8 x 8)

K K K K K K

L

A

3.54 2.76

12 8

90 70

100

120

40

4.72 3.94

Ø 95,5

¯ 3.76

¯ 0.53 Ø 88,5

20

(10) K 750- 50 N

A

0.47 0.31

A

1.57

Ordering example:

101

0.79

Ø 87

A-A

¯ 3.48

¯Ê3.74

PA CONNECTIONS TYPE

FS2A 95

0.31

8

0.41

10,5

0.2

5

G1/8"

Ø 13

K

K 1200 Cu

Code

K 1200 K 1200 K 1200 K 1200 K 1200 K 1200

-

010 016 025 032 040 050

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

90

18.7

302

4.33

110

29.5

476

5.12

130

40.9

659

187

6.10

155

54.3

875

220

7.09

180

67.9

1094

260

8.27

210

84.3

1358

-------------

.98

1.26

inch

mm

inch

mm

inch

mm

0.39

10

3.94

100

3.54

0.63

16

4.96

126

0.98

25

6.10

155

1.26

32

7.36

1.57

40

8.66

1.97

50

10.24

in.2

P cm2

psi

bar

12.17 78,50 2175

150

lb.

daN

lb.

daN

26505 11 780 42638 18 950 (±5%)

~ lb.

~ Kg

12.03

5,47

13.40

6,07

14.96

6,80

16.72

7,60

18.44

8,38

20.66

9,39

4 x (M10x8) ¯ 2.68

Ø 68

¯ 2.76

Ø 70

44505

19780

42255

18780

40005

17780

37755

16780

35505

15780

33255

14780

31005

13780

28755

12780

26505

11780

.39

0.04

Force (lbs. daN) / stroke (inch) diagram

1.97

2,5

0.85 21,5

1.57

Ø 115

1.2

40 35

22,5

0.89 ¯ 4.72

±0.01 Ø 120

±0,3

CHARGING HOLE G1/8"

Cycles (in millions)

Ø 115

R0.1

¯ 4.53Ê

2,5

1.0

30 0.8

25

0.6

20 15

0.4

10 0.2

Ordering example: (10) K1200 - 50

5

0

0 0

.39 .63

.98

1.26 1.58

1.97

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

L min

L

±0.01

¯ 4.53Ê

.63

Cu (inch)

R0.1

±0,25

Cu

1

M8

Force (lbs. daN)

S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas

10

Fixing

30

5.83

109.5

130

A

5.12

¯ 4.74

4.31

Ø 120,5

Ø 125

=

.7

2

Ø

0 12

74

4

3.05

77,5

92,5

¯

2.91

195 7.68

¯ 4.92

148

20

3.64

4.13

220 8.66

130 109.5

165

0.79

5.12 4.31

=

6.49

=

105

=

=

21

Ø 13,5 (4x)

A

Ø 125

¯ 4.92

109,5

Ø5

=

¯ 0.53

FSA 120

Ø 13,5 (2x)

¯ 0.2

1.18

109,5

A 0.83

AA

¯ 0.53

4.31

=

Ø 120,5

Ø 13,5 (4x)

A

21

¯ 4.74

¯ 0.53

O 6.89

Ø 175

=

FCQ 120 A

0.83

AA

4.31

FC 120 A

ISO11901- 2

M12

K 1200 - ... N

Non self-containing cylinders

Cu

010N 016N 025N 032N 040N 050N

inch

mm

0.39

10

4.72

120

4.33

110

0.63

16

5.75

146

5.12

130

0.98

25

6.89

175

5.91

150

1.26

32

8.15

207

6.89

175

1.57

40

9.45

240

7.87

200

1.97

50

11.02

280

9.06

230

4.31

109,5

Ø 13

140

24

5.51

0.94

140

109,5

5.51

Ø 120,5

¯ 4.74

0 -0.1

4.31

Ø 113,5

¯ 4.47

0.31

12 0 -0.004 8

A

A-A

A

0.47 0.31

3.54 2.76

12 8

115 95

120

50

Ø 120,5

¯ 4.74

¯ 0.53

A

1.97

O r d e r i n g e x a m p l e : (10) K1200- 50 N

mm

A 0.47

Ø 113,5

20

0.79

10,5

0.41 Ø 112

inch

AA

¯ 4.47

5

0.2 8

0.31

10

¯Ê4.41

PA CONNECTIONS TYPE

FS2A 120 FS2 120

L min

L ±0,25

G1/8"

mm

¯Ê0.51

-

Cu

Ø 68

1200 1200 1200 1200 1200 1200

Lmin

inch

140

4 x (M10 X 8) ¯ 2.68

K K K K K K

L

5.51 4.72

22 ,5 ¡

Code

Ø 13,5

K

K 1830 Cu

Code

K 1830 K 1830 K 1830 K 1830 K 1830 K 1830

-

010 016 025 032 040 050

L

Lmin

S

F0

F1

V0

Weight

in.3

cm3

~ lb.

~ Kg

100

34.4

555

20.3

9,20

4.72

120

51.7

832

22.9

10,4

5.51

140

70.0

1127

25.8

11,7

197

6.50

165

91.4

1471

28,9

13,1

235

7.68

195

117

1889

30,2

13,7

270

8.66

220

139

2244

36,2

16,4

inch

mm

inch

mm

inch

mm

0.39

10

4.33

110

3.94

0.63

16

5.35

136

0.98

25

6.50

165

1.26

32

7.75

1.57

40

9.25

1.97

50

10.62

in.2

P cm2

psi

bar

19.03 122.7 2175

150

lb.

daN

lb.

daN

41422 18 410 61380 27280 (±5%)

4 x (M10x8) ¯ 3.54

Ø 90

¯ 3.94

Force (lbs. daN)

S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas 77422

34410

72922

32410

68422

30410

63922

28410

59422

26410

54922

24410

50422

22410

42922

20410

41422

18410

Ø 100

1.26

1.57

Force (lbs. daN) / stroke (inch) diagram

1.97

2,5

0.04

.98

0.92 23,5

.63

Ø 145

1.2

40

24,5

0.96 ¯ 5.9

±0.01

Ø 150

±0,3

CHARGING HOLE G1/8"

Cycles (in millions)

2,5

Ø 145

R0.1

¯ 5.71Ê

35

1.0

30 0.8

25

0.6

20 15

0.4

10 0.2

Ordering example: (10) K1830 - 50

5

0

0 0

.39 .63

.98

1.26 1.58

1.97

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

L min

L

±0.01

¯ 5.71Ê

.39

Cu (inch)

R0.1

±0,25

Cu

1

M8

10

Fixing

30

= =

7.87

162

138

6.38

¯ 5.93

5.43

Ø 150,5

Ø 155

¯ 6.10

6.38

162

5.43

138

=

20

95

4.33

4.92

230

260

¯5

9.05

10.24

=

200

110

125

0.79

=

=

27

A

Ø5

A

1.06

Ø 17,5 (4x)

A

¯ 0.19

AA

¯ 0.69

FCQ 150 A

138

Ø 155

¯ 6.10

1.18

138

5.43

Ø 150,5

Ø 17,5 (4x)

5.43

=

¯ 5.92

¯ 0.69

Ø 13,5 (2x)

¯ 8.66

Ø 220

=

A

27

.9 Ø

0 15

3.60 91,5 3.74 7.87 200

1.06

AA

¯ 0.53

FSA 150

FC 150 A

ISO11901- 2

M12

K 1830 - ... N ,5 ¡

Cu

Code

45¡

22

Non self-containing cylinders

Ø 90

4 x (M10x8)

1830 1830 1830 1830 1830 1830

-

010N 016N 025N 032N 040N 050N

Lmin

inch

mm

inch

mm

inch

mm

0.39

10

5.12

130

4.72

120

0.63

16

6.14

156

5.51

140

0.98

25

7.28

185

6.30

160

1.26

32

8.54

217

7.28

185

1.57

40

10.04

255

8.46

215

1.97

50

11.42

290

9.45

240

K

138

Ø 17,5

5.43

¯ 0.69

190

24

138

7.48

0.94

190

5.43

Ø 150,5

¯ 5.92

0 -0.1

7.48

Ø 143,5

¯ 5.65

12 0 -0.004 8

A

A-A

A

0.47 0.31

5.71 4.72

12 8

145 120

165

190

60

7.48 6.50

Ø 150,5

¯ 0.69

A

2.36

O r d e r i n g e x a m p l e : (10) K1830- 50 N

105

0.31

¯ 5.93

20

0.79

Ø 142

0.47

Ø 143,5

¯Ê5.59

PA CONNECTIONS TYPE

A

AA

¯ 5.65

0.31

8

0.41

10,5

0.28

7

G1/8"

FS2A 150 FS2 150

L min

L ±0,25

Cu

¯ 3.54

K K K K K K

L

Ø 17,5

(

ML

GENERAL

INFORMATION

BODY -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided

ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal

GUIDE & SEAL -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimized side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -Permanent self-lubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life -C-style retaining ring to ensures operator best safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance

LUBRICATION -Double permanent self-lubrication to maximize working performances in any position and minimize over heating anytime

USE -Self contained -Hose system: subjected to supply a specific .79” (20mm) higher body

LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2900 psi (200 bar) -For hose applications it is suggested to calculate the forces by charging at about 2175 psi (150 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2900 psi (200 bar) anytime

SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model

106

one piece rod

rod wiper

permanent self-lubrication chamber

self-lubricating guide elements

body

rod seal

plug

spring

ball

O-Ring seal

retaining ring

O-Ring seal

end plate

Series

107

ML 300 ML 500 ML 1000 ML 1800 ML 4700 ML 7500 ML 12000

ØD

ML

charging hole

Cu

L

F0

Page

inch

mm

inch

mm

inch

mm

lb.

daN

0.98

25

0.39 - 3.15

10 - 80

2.95 - 8.66

75 - 220

698

310

1.26

32

0.39 - 3.15

10 - 80

2.95 - 8.86

75 - 225

1149

510

1.50

38

0.39 - 3.15

10 - 80

2.95 - 9.45

75 - 240

2205

980

1.97

50

0.59 - 3.15

15 - 80

3.74 - 9.65

95 - 245

4335

1925

2.95

75

0.59 - 3.15

15 - 80

3.94 - 9.84

100 - 250

11081

4925

3.74

95

0.59 - 3.15

15 - 80

4.53 - 10.24

115 - 260

17325

7700

4.72

120

0.59 - 3.15

15 - 80

4.53 - 10.43

115 - 265

28620

12720

108 109 110 112 114 116 118

ML 300 Cu

Code

ML ML ML ML ML ML ML

300 300 300 300 300 300 300

-

010 015 025 038 050 063 080

L

Lmin

inch

mm

inch

mm

inch

mm

0.39

10

2.95

75

2.56

65

0.59

15

3.35

85

2.76

70

0.98

25

4.13

105

3.15

80

1.50

38

5.12

130

3.62

92

1.97

50

6.10

155

4.13

105

2.48

63

7.28

185

4.80

122

3.15

80

8.66

220

5.51

140

S in.2

0.24

P

F0

psi

cm2

1.54

lb.

bar

2900

200

F1

daN

698

310

lb.

1241

Weight

~ lb.

daN

---------------

551

(±5%)

~ Kg

0.40

0,18

0.42

0,19

0.49

0,22

0.55

0,25

0.62

0,28

0.73

0,33

0.84

0,38

Force (lbs. daN)

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 1598

710

1485

660

1373

610

1260

560

1148

510

1035

460

923

410

810

360

698

310

.39 .59

.98

1.50

1.97

2.48

3.15

Cu (inch)

Ordering example: (10) ML 300 - 50

4

160

3.5

140

3

120

2.5

100

2

80

1.5

60

1

40

0.5

20 0

0 0

.39 .98 .59

1.5 1.97

2.48

3.15

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

Force (lbs. daN) / stroke (inch) diagram

108

ML 500 Cu

Code

ML ML ML ML ML ML ML

500 500 500 500 500 500 500

-

010 015 025 038 050 063 080

L

Lmin

inch

mm

inch

mm

inch

mm

0.39

10

2.95

75

2.56

65

0.59

15

3.35

85

2.76

70

0.98

25

4.13

105

3.15

80

1.50

38

5.12

130

3.62

92

1.97

50

6.10

155

4.13

105

2.48

63

7.48

190

5.00

127

3.15

80

8.86

225

5.71

145

S in.2

0.39

P psi

cm2

2.54

F0 bar

2900

200

lb.

F1

daN

1149

510

lb.

1980

Weight

~ lb.

daN

---------------

879

(±5%)

~ Kg

0.66

0,30

0.73

0,33

0.79

0,36

0.93

0,42

1.02

0,46

1.19

0,54

1.39

0,63

Force (lbs. daN)

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 2161

960

2049

910

1936

860

1824

810

1711

760

1599

710

1486

660

1374

610

1261

560

1149

510

.39 .59

.98

1.50

1.97

2.48

3.15

Cu (inch)

Ordering example: (10) ML 500 - 50

109

4

160

3.5

140

3

120

2.5

100

2

80

1.5

60

1

40

0.5

20

ML

Cycles / min.

Cycles (in millions)

Force (lbs. daN) / stroke (inch) diagram

0

0 0

.39 .98 .59

1.5 1.97 2.48

3.15

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated”

ML 1000 Cu

Code

ML ML ML ML ML ML ML

1000 1000 1000 1000 1000 1000 1000

-

010 015 025 038 050 063 080

L

Lmin

inch

mm

inch

mm

inch

mm

0.39

10

2.95

75

2.56

65

0.59

15

3.35

85

2.76

70

0.98

25

4.13

105

3.15

80

1.50

38

5.31

135

3.82

97

1.97

50

6.30

160

4.33

110

2.48

63

8.07

205

5.59

142

3.15

80

9.45

240

6.30

160

S in.2

0.75

P psi

cm2

4,91

F0 bar

2900

200

lb.

F1

daN

2205

980

lb.

1241

Weight

~ lb.

daN

---------------

1764

(±5%)

~ Kg

0.88

0,40

0.95

0,43

1.08

0,49

1.28

0,58

1.46

0,66

1.77

0,80

1.92

0,87

Force (lbs. daN)

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 4905

2180

4455

1980

4005

1780

3555

1580

3105

1380

2655

1180

2205

980

.39 .59

.98

1.50

1.97

2.48

3.15

Cu (inch)

Ordering example: (10) ML 1000 - 50

4

160

3.5

140

3

120

2.5

100

2

80

1.5

60

1

40

0.5

20

0

0 0

.39 .98 .59

1.5 1.97

2.48

3.15

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

Cycles / min.

Cycles (in millions)

Force (lbs. daN) / stroke (inch) diagram

110

Fixing

ML1000 - ... N

Non self-containing cylinders

Cu

Code

ML ML ML ML ML ML ML

1000 1000 1000 1000 1000 1000 1000

-

010N 015N 025N 038N 050N 063N 080N

L

inch

mm

inch

0.39

10

0.59

15

0.98 1.50

Lmin mm

inch

mm

3.74

95

3.35

85

4.13

105

3.54

90

25

4.92

125

3.94

100

38

6.10

155

4.61

117

1.97

50

7.09

180

5.12

130

2.48

63

8.86

225

6.38

162

3.15

80

10.23

260

7.09

180

Ordering example: (10) ML 1000 - 50 N

¯ 0.27

0 -0.1

55 40

0.2

5

2.16 55 1.57 40

4

2.16 1.57

Ø7

A 0.27 7 0 0.16 -0.004

¯ 1.51 Ø 38,5

¯ 1.36 Ø 34,5

FS2 38

AA

A

111

ML

ML 1800 Cu

Code

ML ML ML ML ML ML

1800 1800 1800 1800 1800 1800

-

015 025 038 050 063 080

L

Lmin

inch

mm

inch

mm

inch

mm

0.59

15

3.74

95

3.15

80

0.98

25

4.53

115

3.54

90

1.50

38

5.90

150

4.41

112

1.97

50

6.89

175

4.92

125

2.48

63

8.07

205

5.59

142

3.15

80

9.65

245

6.50

165

S in.2

1.49

P psi

cm2

9,62

F0 bar

2900

200

lb.

F1

daN

4335

1925

lb.

7831

Weight

~ lb.

daN

-------------

3477

(±5%)

~ Kg

1.85

0,84

2.03

0,92

2.45

1,11

2.69

1,22

3.05

1,38

3.47

1,57

Force (lbs. daN)

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 8840

3925

7714

3425

6588

2925

5462

2425

4335

1925

.59

.98

1.50

1.97

2.48

3.15

Cu (inch) Force (lbs. daN) / stroke (inch) diagram

2

160

120

1.5

100 80

1

60 0.5

Cycles / min.

Cycles (in millions)

140

40 20

Ordering example: (10) ML 1800 - 50

0

0 0

.59 .98

1.5 1.97 2.48

3.15

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

112

30

80

3.15 = 0.79

=

7

Ø

1.57

40 .9

50

37,5

1 ¯

1.48

5.12

4.33

130

110

1.97

2.36

50

20

90

=

60

=

3.54

1.18

¯ 0.35

FSA 50

Ø 9 (2x)

Fixing

M8

ML1800 - ... N

Non self-containing cylinders

Cu

Code

ML ML ML ML ML ML

1800 1800 1800 1800 1800 1800

-

015N 025N 038N 050N 063N 080N

L

Lmin

inch

mm

inch

mm

inch

mm

0.59

15

4.52

115

3.94

100

0.98

25

5.31

135

4.33

110

1.50

38

6.69

170

5.20

132

1.97

50

7.68

195

5.71

145

2.48

63

8.86

225

6.38

162

3.15

80

10.43

265

7.28

185

Ordering example: (10) ML 1800 - 50 N

113

80

3.15 =

=

20

7

Ø

50

1.57

40 ¯

.9

M8

90

1.97

1

37,5

4.33

110

2.36

50

60

0.79

3.54

=

130

=

8

45 32

62

75

25

2.95 2.44

Ø 50,5

¯ 1.99

¯ 0.35 24

30

1.48

1.18

5.12

Ø 9 (2x) ¯ 0.35

FSA 50

A

1.77 1.26

12

¯ 0.35 Ø 9 (4x) Ø 44,5

56,5

0.47 0.31

¯ 1.75

2.22

A

A-A

FS2A 50

75

Ø9

2.95

0.94

75

56,5

2.95

Ø 50,5

¯ 1.99

2.22

Ø 44,5

12 0 0 0.31 -0.004 8 -0.1

¯ 1.75

FS2 50

0.47

A

0.98

A

AA

ML

ML 4700 Cu

Code

ML ML ML ML ML ML

4700 4700 4700 4700 4700 4700

-

015 025 038 050 063 080

L

Lmin

inch

mm

inch

mm

inch

mm

0.59

15

3.94

100

3.35

85

0.98

25

4.72

120

3.74

95

1.50

38

5.91

150

4.41

112

1.97

50

7.09

180

5.12

130

2.48

63

8.27

210

5.79

147

3.15

80

9.84

250

6.69

170

S in.2

3.80

P psi

cm2

24,63

F0 bar

2900

200

lb.

F1

daN

lb.

Weight

~ lb.

daN

-------------

11081 4925 18800 8347 (±5%)

~ Kg

4.15

1,88

4.59

2,08

5.21

2,36

5.85

2,65

6.45

2,92

7.15

3,24

Force (lbs. daN)

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 21206

9425

20081

8925

18956

8425

17831

7925

16706

7425

15581

6925

14456

6425

13331

5925

12206

5425

11081

4925

.59

.98

1.50

1.97

2.48

3.15

Cu (inch) Force (lbs. daN) / stroke (inch) diagram

2

160

120

1.5

100 1

80 60

Cycles / min.

Cycles (in millions)

140

40

0.5

20

Ordering example: (10) ML 4700 - 50

0

0 0

.59 .98

1.5 1.97

2.48

3.15

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

114

30

105

4.13 = 0.79

=

5

Ø

75

¯

1.97

6.3

.9

2.07

52,5 2

5.39

160

137

2.5

2.95

63,5

20

115

=

50

=

4.53

1.18

75

¯ 0.43

FSA 75

Ø 11 (2x)

Fixing

M10

ML4700 - ... N

Non self-containing cylinders

Cu

Code

ML ML ML ML ML ML

4700 4700 4700 4700 4700 4700

-

015N 025N 038N 050N 063N 080N

L

Lmin

inch

mm

inch

mm

inch

mm

0.59

15

4.72

120

4.13

105

0.98

25

5.70

140

4.53

115

1.50

38

6.69

170

5.20

132

1.97

50

7.87

200

5.91

150

2.48

63

9.06

230

6.57

167

3.15

80

10.63

270

7.48

190

Ordering example: (10) ML 4700 - 50 N

105

4.13 =

=

20

¯

.9

5

75

2.07

Ø

115

52,5 2

50

5.39

137

2.5

2.95

63,5

75

0.79

M10

115

4.53

=

160

=

0.47 0.31

2.76 2.13

12 8

70 54

84

100

30

3.94 3.31

Ø 75,5

¯ 2.97

¯ 0.43 Ø 11 (4x) Ø 68,5

24

30

1.97

1.18

6.3

¯ 0.43

FSA 75

Ø 11 (2x)

A

A

¯ 2.70

73,5

FS2A 75

Ø 11

A-A

¯ 0.43

0 -0.1

100

0.94

8

3.94 2.89

3.94 100 2.89 73,5

¯ 2.97 Ø 75,5

¯ 2.7 Ø 68,5

FS2 75

0.47 12 0 0.32 -0.004

A

1.18

A

AA

ML

ML 7500 Cu

Code

ML ML ML ML ML ML

7500 7500 7500 7500 7500 7500

-

015 025 038 050 063 080

L

Lmin

inch

mm

inch

mm

inch

mm

0.59

15

4.53

115

3.94

100

0.98

25

5.31

135

4.33

110

1.50

38

6.50

165

5.00

127

1.97

50

7.48

190

5.51

140

2.48

63

8.66

220

6.18

157

3.15

80

10.24

260

7.09

180

S in.2

5.94

P psi

cm2

38,48

F0 bar

2900

200

lb.

F1

daN

lb.

Weight

~ lb.

daN

-------------

17325 7700 28182 12513 (±5%)

~ Kg

7.79

3,53

8.48

3,84

9.71

4,40

10.31

4,67

11.37

5,15

12.72

5,76

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 33075

14700

Force (lbs. daN)

30825 13700 28575 12700 26325

11700

24075

10700

21825

9700

19575

8700

17325

7700

.59

.98

1.50

1.97

2.48

3.15

Cu (inch) Force (lbs. daN) / stroke (inch) diagram

2

160

1.5

120 100 80

1

60 0.5

Cycles / min.

Cycles (in millions)

140

40 20

Ordering example: (10) ML 7500 - 50

0

0 0

.59 .98

1.5 1.97

2.48

3.15

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

116

125

4.92 = 0.79

=

4

Ø

2.66

67,5 .7

95

62,5

3 ¯

2.46

170 6.69

3.15

195 7.68

3.64

80

20

145

=

5.71

=

92,5

FSA 95

30

1.18

¯ 0.53

Ø 13,5 (2x)

Fixing

M12

ML7500 - ... N

Non self-containing cylinders

Cu

Code

ML ML ML ML ML ML

7500 7500 7500 7500 7500 7500

-

015N 025N 038N 050N 063N 080N

L

Lmin

inch

mm

inch

mm

inch

mm

0.59

15

5.31

135

4.72

120

0.98

25

6.10

155

5.12

130

1.50

38

7.28

185

5.79

147

1.97

50

8.27

210

6.53

160

2.48

63

9.45

240

6.97

177

3.15

80

11.02

280

7.87

200

Ordering example: (10) ML 7500 - 50 N

117

30

125

4.92 =

=

20

¯

.7

Ø

95

2.66

4

M12

145

67,5 3

62,5

3.15

170 6.69

3.64

80

92,5

0.79

5.71

=

195

=

2.46

1.18

7.68

¯ 0.53

FSA 95

Ø 13,5 (2x)

A

A-A

A

0.47 0.31

3.54 2.76

12 8

90 70

100

120

40

A

1.57

Ø 95,5

¯ 3.76

4.72 3.94

Ø 88,5

¯ 0.53

¯ 3.48

92,0

FS2A 95

3.62

¯Ê0.51

120

24

4.72

0.94

120

92,0

0 -0.1

4.72

Ø 95,5

¯ 3.76

8

3.62

Ø 88,5

¯ 3.48

FS2 95

0.47 12 0 0.31 -0.004

Ø 13

A

AA

Ø 13,5

(4x)

ML

ML12000 Cu

Code

ML ML ML ML ML ML

12000 12000 12000 12000 12000 12000

-

015 025 038 050 063 080

L

Lmin

inch

mm

inch

mm

inch

mm

0.59

15

4.53

115

3.94

100

0.98

25

5.31

135

4.33

110

1.50

38

6.50

165

5.00

127

1.97

50

7.68

195

5.71

145

2.48

63

8.86

225

6.38

162

3.15

80

10.43

265

7.28

185

S in.2

9.82

P psi

cm2

63,62

F0 bar

2900

200

lb.

F1

daN

lb.

Weight

~ lb.

daN

-------------

286201272047556 21115 (±5%)

~ Kg

12.89

5,84

14.46

6,55

16.00

7,25

17.79

8,06

20.18

9,14

21.72

9,84

Force (lbs. daN)

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 55620

24720

51120

22720

46620

20720

42120

18720

37620

16720

33120

14720

28620

12720

.59

.98

1.50

1.97

2.48

3.15

Cu (inch) Force (lbs. daN) / stroke (inch) diagram

160

2

120

1.5

100 80

1

60

Cycles / min.

Cycles (in millions)

140

40

0.5

20

Ordering example: (10) ML 12000 - 50

0

0 0

.59 .98

1.5 1.97

2.48

3.15

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

118

30

148

5.83 = 0.79

=

77,5 .7

2

Ø

3.05

195 7.68

4

0 12

74

220 8.66

3.64

4.13

92,5

20

165

=

¯

2.91

=

6.49

1.18

105

¯ 0.53

FSA 120

Ø 13,5 (2x)

Fixing

M12

ML12000 - ... N

Non self-containing cylinders

Cu

Code

ML12000 ML12000 ML12000 ML12000 ML12000 ML12000

-

015N 025N 038N 050N 063N 080N

L

Lmin

inch

mm

inch

mm

inch

mm

0.59

15

5.31

135

4.72

120

0.98

25

6.10

155

5.12

130

1.50

38

7.28

185

5.79

147

1.97

50

8.46

215

6.50

165

2.48

63

9.65

245

7.17

182

3.15

80

11.22

285

8.07

205

Ordering example: (10) ML 12000 - 50 N

119

30

5.83

148

=

=

¯

.7

2

Ø

0 12

3.05

195 7.68

4

M12

165

220 8.66

3.64

77,5

92,5

20

74

0.79

6.49

=

105

=

2.91

1.18

4.13

Ø 13,5 (2x) ¯ 0.53

FSA 120

A

12 8

95

¯ 0.53

50

24

0.94

140

109,5

5.51

Ø 120,5

¯ 4.74

4.31

Ø 113,5

¯Ê0.51

0.47 0.31

A

1.97

109,5

115

120

4.31

140

8

A

3.54 2.76

5.51 4.72

0.31

A-A

Ø 120,5

140

¯ 4.74

5.51

Ø 113,5

12

¯ 4.47

0.47

FS2A 120

A

¯ 4.47

FS2 120

AA

Ø 13,5

(4x)

ML

LS

GENERAL

INFORMATION

BODY -One piece construction for greater safety -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided

ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -Permanent self-lubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance

LUBRICATION -Double permanent self-lubrication to maximize working performances in any position and minimize over heating anytime

USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve

LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model

120

Zero force on contact. Drastically reduced noise and vibration. Great improvement in ambient and production conditions. Dimensionally interchangeable with the SC/ISO series. INITIAL IMPACT VIBRATIONS

FORCE CURVE

12,5 10,0

LS series Standard series

7,5

F1 F0

2,5 0



- 2,5

Force

Acceleration [g]

5,0



LS series Standard series

- 5,0 - 7,5 - 10,0

0

C ls

- 12,5 -0,2

0

0,2 Time [sec]

0,4

Cu

Stroke

0,6

one piece rod

retaining ring

permanent self-lubrication chamber

rod wiper

self-lubricating guide elements

O-Ring seal

bushing

rod seal

one piece body

one way valve

charging hole plug

Series

121

LS LS LS LS

1500 2400 3000 4200

nut

ØD

Cu

L

F0

Page

inch

mm

inch

mm

inch

mm

lb.

daN

2.95

75

0.98 - 11.81

25 - 300

6.30 - 27.95

160 - 710

3581

1590

2.95

75

0.98 - 11.81

25 - 300

6.30 - 27.95

160 - 710

5372

2385

3.74

95

0.98 - 11.81

25 - 300

6.69 - 28.34

170 - 720

6374

2830

3.74

95

0.98 - 11.81

25 - 300

6.69 - 28.34

170 - 720

9550

4240

122 124 126 128

LS

LS 1500 Cu

Code

LS LS LS LS LS LS LS LS LS LS LS

1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 -

025 038 050 063 080 100 125 160 200 250 300

L

Lmin

inch

mm

inch

mm

inch

mm

0.98

25

6.30

160

5.31

1.50

38

7.32

186

1.97

50

8.27

210

2.48

63

9.33

3.15

80

10.63

3.94

100

4.92

125

6.30 7.87

S in.2

8.19

3,71

5.83

148

8.37

3,79

6.30

160

8.59

3,89

237

6.83

173,5

9.89

4,48

270

7.48

190

10.44

4,73

12.20

310

8.27

210

10.79

4,89

14.17

360

9.25

235

12.30

5,57

160

16.93

430

10.63

270

13.97

6,33

200

20.08

510

12.20

310

15.87

7,19

9.84

250

24.02

610

14.17

360

20.28

9,19

11.81

300

27.95

710

16.14

410

24.37

11,04

2.45

Force (lbs. daN)

7631

3390

7181

3190

6731

2990

6281

2790

5831

2590

5381

2390

4931

2190

4481

1990

Ø 1.77 Ø 45

4031

1790

Ø 0.79 Ø 20

3581

1590

5

(Cls)

1450

3

0.12

3581

1590

6898

3063

.98 1.97 3.15 4.92 1.50 2.48 3.94

6.30

7.87

9.84

11.81

Cu (inch)

18

Cu

100

daN

(±5%)

M8 x 13 (4x)

Ø 1.57 Ø 40

15,9

daN

lb.

Weight

135

bar

lb.

F1

~ Kg

cm2

psi

F0

~ lb.

G 1/8"

0.20

P

2,5

0.71

Force (lbs. daN) / stroke (inch) diagram

120

L min

0,25

2.5

2 80 1.5

60

1

40

0.5

20

Cycles / min.

100

8

Ø 2.95 ± 0.01 Ø 75 ± 0.3

0.31

0.41

10,5

0.20

5

Ø 2.64 Ø 67

Cycles (in millions)

±0.01

L

3

R 0.1

Ø 2.76 Ø 70

Ordering example: (10) LS 1500 - 50

0

0 .98 1.97 3.15 4.92 6.30 1.50 2.48 3.94

7.87

9.84

11.81

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

122

Fixing

ISO11901- 2

30

5

Ø

75

(4x)

(4x)

100

¯ 0.71

Ø 18

3.94 2.89

(4x) ¯ 0.35

73,5

Ø9

Ø 15

(4x) ¯ 0.59 Ø 11

S = rod section area P = nominal charging pressure

90 73,5

A

M10

123

84

100 90

73,5

3.54

2.89

4.53

¯

.9

115

52,5 2

3.54 2.89

LS

1.97

5.39

137

2.5

2.95

160 6.3

=

20

63,5

75

0.79

=

16

=

2.07

=

A 0.63

AA

105

4.13 =

=

70 54

¯ 0.43 Ø 11 (4x)

Ø 75,5

FCQ 75 A

A

Ø5

50

1.18

2.76 2.13

12 8

30

0.94 73,5 2.89

Ø 80 ¯ 3.15

Ø11 (4x)

Ø 75,5

¯ 0.43

73,5

2.89

¯Ê0.2

¯ 0.43

FSA 75

=

¯ 2.97

Ø122 ¯ 4.8

=

A

Ø 40

A

A

16

0.63

AA

Ø 11 (2x)

FC 75 A

A

¯ 1.57

3.94 3.31

Ø 11 (4x)

24

3.94 100 2.89 73,5

¯ 2.97 Ø 75,5

¯ 0.43

0.47 0.31 Ø 75,5

100 73,5

12

¯ 2.97

8

Ø 80

3.94 2.89

12

100 73,5

A

¯ 3.15

0.47 0.32

14

A-A

Ø 11 (4x)

AA

¯ 2.7 Ø 68,5

FS2 75

A

0.47

¯ 2.97

Ø 9 (4x)

A

20

FS2A 75

0.79

3.94 2.89

20

¯ 0.43

¯ 0.35

12

Ø 40

¯ 0.43

73,5

100

3.94

2.89

Ø 18 (4x)

.47

¯Ê1.57

0.79 0.55

Ø 68,5

73,5

A

¯ 2.70

2.89

FBA 75

Ø 11 (4x)

100

¯ 0.59

Ø 15 (4x)

¯ 0.43

14

¯ 0.71

FB 75

0.55

A-A

3.94

1.18

A

AA

F0 = nominal initial force F1 = average final force

V0 = volume of gas

LS 2400 Cu

Code

LS LS LS LS LS LS LS LS LS LS LS

2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 -

025 038 050 063 080 100 125 160 200 250 300

L

Lmin

inch

mm

inch

mm

inch

mm

0.98

25

6.30

160

5.31

1.50

38

7.32

186

1.97

50

8.27

210

2.48

63

9.33

3.15

80

10.63

3.94

100

4.92

125

6.30 7.87

S in.2

8.19

3,71

5.83

148

8.37

3,79

6.30

160

8.59

3,89

237

6.83

173,5

9.89

4,48

270

7.48

190

10.44

4,73

12.20

310

8.27

210

10.79

4,89

14.17

360

9.25

235

12.30

5,57

160

16.93

430

10.63

270

13.97

6,33

200

20.08

510

12.20

310

15.87

7,19

9.84

250

24.02

610

14.17

360

20.28

9,19

11.81

300

27.95

710

16.14

410

24.37

11,04

2.45

12122

5385

10998

4885

9873

4385

8747

3885

7622

3385

6497

2885

5372

2385

Force (lbs. daN)

Ø 40

2175

150

5372

daN

2385 10358 4599

(±5%)

M8 x 13 (4x)

Ø 1.57

15,9

daN

lb.

Weight

135

bar

lb.

F1

~ Kg

cm2

psi

F0

~ lb.

G 1/8"

Ø 1.77 Ø 45 Ø 0.79 Ø 20 3

0.20

5

(Cls)

P

6.30

7.87

9.84

11.81

Cu (inch)

18

Cu

0.12

.98 1.97 3.15 4.92 1.50 2.48 3.94

2,5

0.71

Force (lbs. daN) / stroke (inch) diagram

120

8

Ø 2.95 ± 0.01 Ø 75 ± 0.3

80 1

60

Ordering example: (10) LS 2400 - 50

40 0.5 20 0

0 .98 1.97 3.15 4.92 6.30 1.50 2.48 3.94

7.87

9.84

11.81

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated”

Cycles / min.

100

1.5

0.31

0.41

10,5

0.20

5

Ø 2.64 Ø 67

Cycles (in millions)

L min

0,25

±0.01

L

2

R 0.1

Ø 2.76 Ø 70

124

Fixing

ISO11901- 2

30

5

Ø

75

(4x)

(4x)

100

¯ 0.71

Ø 18

3.94 2.89

(4x) ¯ 0.35

73,5

Ø9

Ø 15

(4x) ¯ 0.59 Ø 11

M10

125

S = rod section area P = nominal charging pressure

84

90 73,5

A

90

73,5

3.54

2.89

Ø 75,5

4.53

.9

115

52,5 2 ¯

3.54 2.89

LS

1.97

5.39

137

2.5

2.95

160

=

20

63,5

75

0.79

=

16

=

2.07

=

A 0.63

AA

105

4.13 =

=

¯ 0.43 Ø 11 (4x)

¯ 2.97

FCQ 75 A

A

Ø 80

73,5 Ø5

50

1.18

6.3

Ø 11 (2x)

¯Ê0.2

70 54

30

0.94 73,5

2.89

¯ 3.15

Ø11 (4x)

=

Ø 75,5

¯ 0.43

A

¯ 2.97

Ø122 ¯ 4.8

=

¯ 0.43

FSA 75

16

0.63

AA

2.76 2.13

12 8

A

2.89

FC 75 A

A

0.47 0.31

100

Ø 11 (4x)

24

3.94 100 2.89 73,5

¯ 2.97 Ø 75,5

¯ 0.43

A

3.94 3.31

100 73,5

12

Ø 75,5

8

Ø 40

A

Ø 80

3.94 2.89

12

100 73,5

¯ 1.57

A-A

¯ 3.15

0.47 0.32

0.47

Ø 11 (4x)

AA

¯ 2.7 Ø 68,5

FS2 75

A

14

¯ 2.97

Ø 9 (4x)

A

20

3.94 2.89

20

¯ 0.43

0.79

¯ 0.43

¯ 0.35

12

Ø 40

0.79 0.55

Ø 68,5

3.94

2.89

100

73,5

Ø 18 (4x)

.47

¯Ê1.57

A

¯ 2.70

73,5

FBA 75

2.89

¯ 0.59

Ø 11 (4x)

100

FS2A 75

Ø 15 (4x)

¯ 0.43

14

¯ 0.71

FB 75

0.55

A-A

3.94

1.18

A

AA

F0 = nominal initial force F1 = average final force

V0 = volume of gas

LS 3000 Cu

Code

LS LS LS LS LS LS LS LS LS LS LS

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 -

025 038 050 063 080 100 125 160 200 250 300

L

Lmin

inch

mm

inch

mm

inch

mm

0.98

25

6.69

170

5.71

1.50

38

7.72

196

1.97

50

8.66

220

2.48

63

9.72

3.15

80

11.02

3.94

100

4.92

125

6.30 7.87

S in.2

12.56

5,69

6.22

158

14.30

6,48

6.69

170

14.94

6,77

247

7.22

183,5

15.10

6,84

280

7.87

200

15.96

7,23

12.60

320

8.66

220

17.55

7,95

14.57

370

9.65

245

21.15

9,58

160

17.32

440

11.02

280

24.04

10,89

200

20.47

520

12.60

320

24.35

11,03

9.84

250

24.41

620

14.57

370

26.62

12,06

11.81

300

28.35

720

16.54

420

28.74

13,02

28,27

1450

100

daN

6374

daN

2830 12691 5635

(±5%)

15374

6830

14249

6330

13124

5830

11999

5330

10874

4830

9749

4330

8624

3830

Ø 2.36 Ø 60

7501

3330

Ø 1.38 Ø 35

6374

2830

Force (lbs. daN)

M8 x 13 (4x)

Ø 2.36 Ø 60

bar

lb.

Weight

145

4.36

lb.

F1

~ Kg

cm2

psi

F0

~ lb.

G 1/8"

.98 1.97 3.15 4.92 1.50 2.48 3.94

6.30

7.87

9.84

11.81

Cu (inch)

21

Cu

0.12

3

0.20

5

(Cls)

P

2,5

0.83

Force (lbs. daN) / stroke (inch) diagram

0,25

80 2.5

L min

50 1.5 40 1

30

8

Ø 3.74 ± 0.01 Ø 95 ± 0.3

0.31

0.41

10,5

0.20

5

Ø 3.42 Ø 87

60

2

Cycles / min.

70

Cycles (in millions)

±0.01

L

90

3

R 0.1

Ø 3.54 Ø 90

20 0.5 10

Ordering example: (10) LS 3000 - 50

0

0 .98 1.97 3.15 4.92 1.50 2.48 3.94

6.30

7.87

9.84

11.81

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

126

Fixing

ISO11901- 2

(4x)

(4x) ¯ 0.35

4.72 120 3.62 92

Ø9

(4x)

Ø 15

(4x) ¯ 0.59

Ø 20

¯ 0.79

A

A-A

A

0.47 0.31

3.54 2.76

12 8

90 70

¯ 0.53

A

A Ø5

(4x)

A 0.71

4.33 3.62

110

92

4.33

3.62

=

Ø 95,5

¯ 3.94

Ø 100

=

18

¯ 3.76

AA

Ø 13 (4x)

92

Ø 100

¯ 3.94

3.62

Ø 95,5

¯Ê0.2

92

Ø 13,5

110 92

¯ 0.51

3.62

=

¯ 3.76

Ø 13 (4x)

Ø150

¯ 5.91

A

18

FCQ 95 A

0.71 =

¯ 0.51

FC 95 A

A

AA

Ø 60

40

Ø 13,5 (4x)

¯ 2.36

1.57

24

0.94

120

92,0

4.72

Ø 95,5

¯ 3.76

3.62

Ø 88,5

¯ 3.48

¯Ê0.53

120 92

100

92,0

14

120

120

3.62

4.72 3.62

20

4.72 3.94

4.72

8

13

Ø 95,5

12

0.31

0.51

¯ 3.76

A 0.47

Ø 13,5

¯ 0.53

Ø 9 (4x)

Ø 88,5

¯ 0.35 A

13 20

A

0.79 0.55

¯ 3.48

0.51 0.79

Ø 60

FBA 95

Ø 20 (4x)

4.72 3.62

¯ 2.36

AA

FS2 95

92

92

120

¯ 0.59

Ø 13,5 (4x)

A-A

120

FS2A 95

¯ 0.53

14

Ø 15 (4x)

0.55

4.72 3.62

A

A

¯ 0.79

FB 95

AA

FSA 95

LS

127

S = rod section area P = nominal charging pressure

F0 = nominal initial force F1 = average final force

V0 = volume of gas

LS 4200 Cu

Code

LS LS LS LS LS LS LS LS LS LS LS

4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 -

025 038 050 063 080 100 125 160 200 250 300

L

Lmin

inch

mm

inch

mm

inch

mm

0.98

25

6.69

170

5.71

1.50

38

7.72

196

1.97

50

8.66

220

2.48

63

9.72

3.15

80

11.02

3.94

100

4.92

125

6.30 7.87

S in.2

12.56

5,69

6.22

158

14.30

6,48

6.69

170

14.94

6,77

247

7.22

183,5

15.10

6,84

280

7.87

200

15.96

7,23

12.60

320

8.66

220

17.55

7,95

14.57

370

9.65

245

21.15

9,58

160

17.32

440

11.02

280

24.04

10,89

200

20.47

520

12.60

320

24.35

11,03

9.84

250

24.41

620

14.57

370

26.62

12,06

11.81

300

28.35

720

16.54

420

28.74

13,02

28,27

150

9550

daN

4240 19013 8442

(±5%)

23050

10240

20800

9240

18550

8240

16300

7240

14050

6240

11800

5240

9550

4240

Force (lbs. daN)

M8 x 13 (4x)

Ø 2.36 Ø 60

2175

daN

lb.

Weight

145

bar

lb.

F1

~ Kg

4.36

psi

F0

~ lb.

cm2

G 1/8"

Ø 2.36 Ø 60 Ø 1.38 Ø 35

.98 1.97 3.15 4.92 1.50 2.48 3.94

6.30

7.87

9.84

11.81

Cu (inch)

21

Cu

0.12

3

0.20

5

(Cls)

P

2,5

0.83

Force (lbs. daN) / stroke (inch) diagram

80

60 50 1 40

Cycles / min.

5

0.20 8

70

1.5

30 0.5

20

0.31

10,5

0.41

Ø 3.74 ± 0.01 Ø 95 ± 0.3

Cycles (in millions)

L min

0,25

±0.01

L

Ø 3.42 Ø 87

90

2

R 0.1

Ø 3.54 Ø 90

10

Ordering example: (10) LS 4200 - 50

0

0 .98 1.97 3.15 4.92 1.50 2.48 3.94

6.30

7.87

9.84

11.81

Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

128

Fixing

ISO11901- 2

A Ø5

(4x)

(4x) ¯ 0.35

4.72 120 3.62 92

Ø9

(4x)

Ø 15

(4x) ¯ 0.59

Ø 60

Ø 20

¯ 0.79 8

90 70

(4x)

100

Ø 13,5

A

1.57

40

4.72 3.94

120

Ø 95,5

¯ 3.76

¯ 0.53

A 0.71

4.33 3.62

=

92

=

18

110

AA

3.62

92

Ø 100

¯ 3.94

3.62

Ø 95,5

¯Ê0.2

92

3.54 2.76

4.33

3.62

=

¯ 3.76

Ø 13 (4x)

Ø150

¯ 5.91

A

18

¯ 2.36

A

Ø 95,5

0.71 =

¯ 0.51

FC 95 A

A

Ø 13,5 (4x)

120 92

A

12

¯ 3.76

24

0.94

120

92,0

4.72

Ø 95,5

¯ 3.76

3.62

Ø 88,5

¯ 3.48

¯Ê0.53

AA

Ø 13,5

¯ 0.53

92,0

14

0.47 0.31 Ø 88,5

3.62

13

¯ 3.48

120

8

4.72 3.62

20

A-A

Ø 100

4.72

0.31

A

0.51

¯ 3.94

12

Ø 9 (4x)

Ø 13 (4x)

0.47

13

A

0.79 0.55

110 92

¯ 0.51

20

FS2A 95

Ø 20 (4x)

¯ 0.35 A

0.51 0.79

Ø 60

FBA 95

92

¯ 2.36

AA

FS2 95

92

4.72 3.62

120

¯ 0.59

Ø 13,5 (4x)

A-A

120

FCQ 95 A

¯ 0.53

14

Ø 15 (4x)

0.55

4.72 3.62

A

A

¯ 0.79

FB 95

AA

FSA 95

LS

129

S = rod section area P = nominal charging pressure

F0 = nominal initial force F1 = average final force

V0 = volume of gas

NON SELF-CONTAINING CYLINDERS The nitrogen cylinders may be used in two different operating modes: self containing or non self-containing (hosed). In the non self-containing operating mode, several cylinders are positioned in the die in the desired configuration and are connected using a network of special high-pressure hoses. The circuit includes a control panel, equipped with a pressure gauge, a quick-fit coupling for charging and discharge valve. Once the nitrogen has been charged into the circuit, the pressure is virtually the same in each cylinder. If the system pressure decreases, just re-connect the nitrogen bottle to the control panel to return to rated conditions. If the pressure is excessive, on the other hand, it can be reduced using the discharging valve. The control panel could be equipped (optional) with a special rupture-disc safety device which completely discharging the entire circuit if the pressure should exceed a safe level. To order non-self-containing cylinders, add letter N or NA to the code.

PC - 3

BD 6 MCP

AUMCP

BD 10

MCP

PC 5

130 “All dimensions are nominal unless tolerance is stated”

MCP - MINI CONTROL PANEL The Special Springs mini control panel, thanks to its unique miniaturized design, offers wide flexibility of use, increased when combined with additional AUMCP units. It consists of a steel block with pressure gauge, charging and discharging valve, 5 outlets and one on-off valve.

Cod. MCP

131

NON SELF-CONTAINING CYLINDERS AUMCP - ADDITIONAL UNIT MINI CONTROL PANEL Additional units for the mini control panel MCP. Ideal for operating hosed systems or single cylinders with different pressures in the same mould. Each unit includes pressure gauge, on-off valve and 1 outlet. Designed fo a maximum combination of 1 MCP + 4 AUMCP.

Cod. AUMCP 132 “All dimensions are nominal unless tolerance is stated”

CPV - CONTROL PANEL Standard control panel to charge, adjust and check the pressure in the connected system. It consists of a steel plate with pressure gauge, charging and discharging valve, 3 outlets, steel case and can be equipped with a rupture disc (optional).

Cod. CPV CPV PANEL MEMBRANE PRESSURE SWITCH WITH CLAMP The use of a suitable pressure switch will immediately stop the press when the system pressure falls below the fixed minimum limit. This can be easily achieved by the introduction of the switch into the hosed system, the console/control panel or into the body of singly used/or self contained cylinders.

Pressure adjusting range: 725 ÷ 2175 psi (50 ÷150 bar) Operating voltage: 110/220 V AC max.

Cod. PMM 150 133

DISTRIBUTION BLOCK

cod. BD6

cod. BD6/1

cod. BD6/2

cod. BD10

WARNING SIGN

70

5

5

Cod. TAR-GB 9

125

134 “All dimensions are nominal unless tolerance is stated”

COMPENSATION TANKS

Gas cylinders operating in non self-contained mode may be connected to a compensation tank. The principal aim is to limit the pressure within the system to a lower figure than would normally be obtained with standard compression rates. The compensation tank volume may be easily found using the following formula:

Vp = n • {[S • x • R / (R-1)] - V0} Vp n S x R

compensation volume [inch3 cm3] no. of gas cylinders required. Area of rod (piston for series K) in [inch2 cm3] effective working stroke in [inch cm] Ratio between final required pressure and initial pressure of the system. V0 = Initial volume of each cylinder in [inch3 cm3] = = = = =

Attention! The maximum charging pressure for the system is limited to 1450 psi (100 bar), therefore it is necessary to re-calculate the initial force for each cylinder using the following formula: F0 = S • P. example: Force required ~9000 lbs. 4000 daN and R = 1,1 (10%). No. of cylinders = 4 Type SC1500-50 (or 2 Type SC3000-50). The compensation volume required is approximately 92 inch31500 cm3. Therefore, the compensation tank required will be type PC-3. Extra volume in the tank is generally not a problem, and to obtain more accurate volume, extra tanks may be connected in the system.

Code

ØD

L

A

H

No. holes face 1 face 2

Holes Ø

C

Fittings

Volume

inch3 cm3

inch mm

PC PC PC PC PC -

1 3 5 8 10

3.94 100

11.4 290

3.54

90

2.28 58

3

4

G1/8”

1.57 40

5.90 150

12.2 310

5.35 136

3.27 83

4

4

G1/8”

2.75 70

5.90 150

18.7 475

5.35 136

3.27 83

4

4

G1/8”

2.75 70

7.87 200

16.3 415

8.35 212

4.25 108

6

6

G1/8”

3.81 97

7.87 200

19.9 505

8.35 212

4.25 108

6

6

G1/8”

3.81 97

Ordering example: Maximum charging pressure:

(1) PC - 5 P = 1450 psi (100 bar)

Maximum working pressure increase: 40 % Test pressure: Example:

135

pag.98

61 183 305 488 610

Pmax = 2030 psi (140 bar)

Pc = 3625 psi (250 bar)

1,000 3,000 5,000 8,000 9,960

JIC 37° STANDARD

HOSE FOR COMPRESSED NITROGEN GAS Wide range of connections and accessories for any application. This standard recommended when using compensation tanks.

Length upon request including end hose fittings

Minimum lenght “L” :

10” min.

(254 mm min.)

Operation pressure:

5.000 psi max.

(345 bar max.)

Burst pressure:

20.000 psi

(1.380 bar)

R (bending radius):

2” min.

(51 mm min.)

Operation temperature:

-40 ÷ +212 °F

(-40 ÷ +100 °C)

Standard lengths available inclusive of no. 2 connections SMREP (M8 or 7/16”-20 UNF) (inch) 7.87

11.81

15.75

19.68

24.80

31.50

39.37

49.21

59.05

78.74

98.42

1000

1250

1500

2000

2500

(mm) 200

300

400

500

630

800

O r d e r i n g e x a m p l e : (3) HY 400 - 12” (305mm) 136 “All dimensions are nominal unless tolerance is stated”

JIC 37° STANDARD

CRITERIA OF SELECTION

L (inch) = ( X - 0.98” ) * 1.05 L (metric) = ( X - 25 ) * 1.05

Right

R min = 2” (51 mm)

137

Wrong

JIC 37° STANDARD

HOSE-CYLINDER FITTINGS

code: PA-S

code: PA-E

Port Adapter-Straight

Port Adapter-Elbow

22 .87

22 .87

code: PA-AS

code: PA-BTS

Port Adapter-Angle Swivel

Port Adapter-Branch Tee Swivel

50.4 1.98

code: PA-RT

code: PA-TWS

Port Adapter-Run Tee

Port Adapter-Two Way Swivel

50.4 1.98 22 .87

code: PA-MWS Port Adapter-Multi Way Swivel

138 “All dimensions are nominal unless tolerance is stated”

JIC 37° STANDARD

HOSE-HOSE FITTINGS 43.2 1.70 43.2 1.70

21.6 .85

27.4 1.08

21.6 .85

21.6 .85

code: F-U

code: F-E

code: F-T

code: F-C

Fitting-Union

Fitting-Elbow

Fitting-Tee

Fitting-Cross

STANDARD SWIVEL NUT FITTINGS

9/16-18

21.6 .85

43.2 1.70

48.8 1.92

27.2 1.07 48.5 1.91

139

code: SN-A

code: SN-BT

code: SN-RT

Swivel Nut-Angle

Swivel Nut-Branch Tee

Swivel Nut-Run Tee

MICRO STANDARD

HOSE FOR COMPRESSED NITROGEN GAS Great flexibility thanks to micro hoses and special connections (exclusive use of Special Springs). Perfect for the HR series with M6 charging hole. recommended when using mini control panel MCP.

cod. TSMM8

cod. FF06

Minimum lenght “L” : Operation pressure: Burst pressure: R (bending radius): Operation temperature:

7.87” min. 9,135 psi max. 27,405 psi 0.79” min. -40 ÷ +212 °F

(200 mm min.) (630 bar max.) (1,890 bar) (20 mm min.) (-40 ÷ +100 °C)

Standard lengths available inclusive of no. 2 connections SMREP (M8 or 7/16”-20 UNF) (inch) 7.87

11.81

15.75

19.68

24.80

31.50

39.37

49.21

59.05

78.74

98.42

1000

1250

1500

2000

2500

(mm) 200

300

400

500

630

800

O r d e r i n g e x a m p l e : (3) TSSM8 - 39.37” (1000 mm) 140 “All dimensions are nominal unless tolerance is stated”

MICRO STANDARD

NIPPLES

cod. RSMTCD

FITTINGS

cod. RSMPTD

cod. MT

cod. MB

(only for M series)

(only for M series)

HOSE-CYLINDER BLOCK

cod. BDSM1

cod. BDSM2

cod. BDSM2-45

Examples

MT

RSMPTD RSMTCD MCP BD6/2

141

TSMM8

ACCESSORIES

The DM multi-device is designed and built to facilitate checking, decreasing/increasing pressure or pressurising self-contained cylinders or hosed systems. It consists of two units: main and secondary.

Main unit: -

steel block psi/bar gauge 2 hand grips 1 discharging valve 1 G1/8” built in adapter 1 quick fit male

Secondary unit: -

m high pressure hose female quick-fit ON/OFF valve hose release valve 1/2-20 UNF coupling for pressure/tank

Ø 0.63 16

Charging adapters

S 15

- full set of adapters

A Code

3 1 1 1 1

ADM01

ADM02

ADM03

ADM04

ADM05

ADM06

ADM08

Directly with DM (without adapter)

A

Model

G1/8”

M6

K180÷1830 ML1800÷12000

K75÷100 HR300-5÷16 HR500-5÷16 HR700-10÷16 HRF300-5÷16 HRF500-5÷16 HRF700-10÷16 ML500÷1000 LI400-13

M6

M6

M6

M6

M6

G1/8”

NE16, NE24 HR1000÷4200 HRF1000 LI900÷2000

SC150÷250 SCF250 H300÷500 HF500 HR300-25÷125 HR500-25÷125 HR700-19÷125 HRF300-25÷125 HRF500-25÷125 HRF700-19÷125 LI400-25÷100

K40 ML300

MCS19 MCS25

M90 M200 HR200

SC500÷10000 SCF500÷750 H700÷6600 HF700÷1000 HR6600÷11800 LI3200 LS1500÷4200

142

ACCESSORIES

)

DISCARGING DEVICES

Code

DDS-M6/1

DDS-M6/2

DDS-1/8G

DDS-1/8G1

A

M6

M6

G1/8”

G1/8”

Model

M K ML HR LI

NE SC H HR LI

SC H HR LI LS

K ML

THRUST PAD AND PLATES

0.39 10 0.27 7

R 0.98 25

cod. FA 022

M8

(SC500÷10000 H700÷6600)

CH 3/4

19

Example

¯ 0.87

Hardened

22

Hardened

Code

A

B

C

ØD

ØD1

E

E1

F

inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

143

PS040040 1.57

40

PS056056 2.20

Model reference mm

0.83

21

0.39

10

32

1.26

32

0.51

13

1.89

48

1.89

48

0.51

13

0.27

7

1.26

32

0.31

8

0.31

8

11

0.27

7

1.57

40

0.55

14

0.31

8

0.59

15

0.35

9

1.89

48

0.55

14

0.39

10

15

0.59

15

0.35

9

2.20

56

1.18

30

0.39

10

0.59

15

0.59

15

0.35

9

2.60

66

1.57

40

0.39

10

0.79

20

0.71

18

0.43

11

2.83

72

2.20

56

0.47

12

PS110100 4.33 110 3.94 100 0.79

20

0.71

18

0.43

11

3.35

85

2.95

75

0.47

12

1.57

40

56

2.20

PS071071 2.79

71

0.59

15

56

0.79

2.79

71

PS050025 1.97

50

PS055030 2.16

0.59

15

20

0.71

0.79

20

0.98

25

55

1.18

PS070035 2.75

70

PS075050 2.95 PS085060 3.35

0.35

9

18

0.43

0.71

18

0.47

12

30

0.47

1.38

35

75

1.97

85

0.83

21

11

1.26

0.43

11

0.43

11

12

0.43

0.59

15

50

0.59

2.36

60

PS100080 3.94 100 3.15

80

SC150÷500, SCF500, H300÷500,HR300÷500, HRF500, K40÷100, LI400, ML300÷500 SC750÷1500, SCF750, H700÷1000, HF700÷1000, HR700÷1500, HRF700÷1000, K180, LI900÷1400, ML1000 SC3000÷5000, H2400÷4200, HR2400÷4200, K470÷750, ML1800÷4700, LS1500÷2400 SC250, H300, HR300, ML300÷500, LI400 SC500, H500, HR500, K40÷100 SC750, H700, HR700, ML1000, LI900 SC1500, H1000, HR1000÷1500, K180, ML1800, LI1400÷2000 SC3000, H2400, HR2400, K470, ML4700, LI3200, LS1500÷2400 SC5000, H4200, HR4200, K750, ML7500, LS3000÷4200 SC7500÷10000, H6600, HR6600÷11800, K1200÷1830, ML12000

ACCESSORIES cod. QDFV

Code

Model reference

QDFV01 (G1/8”)

SC500 / SC10000 H700 / H6600 HR6600 K180 / K1830 MCS19 / MCS25 NE16 / NE24 HR200 HR1000 / HR4200 K40 SC150 / SC250 H300 / H500 HR300 / HR700 K75 / K100

QDFV02 (M6)

QDFV03 (M6) Quick disconnect filler valves.

Cod. FT 4700

Cod. IPC/DIG Force testing rig equipped with: -

0÷5.000 daN

steel structure electronic load cell digital force display hydraulic jack digital line for compression measuring CE

0÷20.000 daN

144 “All dimensions are nominal unless tolerance is stated”

MAINTENANCE Special Springs cylinders guarantee extended life and minimum maintenance thanks to the exclusive use of the best materials and components along with their advanced constructional design. If pressure losses occur after extended use or particularly heavy applications, this indicates that the sealing gaskets are worn or damaged. Using special tools and kits, and with the support of videos and detailed instructions, it is possible to restore the original seal and guide conditions. For obvious reasons of economy, Special Springs only foresees maintenance for cylinders with body Ø ı 19,7” (50 mm). Complete set of hardware for dismantling and assembling nitrogen cylinders

cod. CMC full set

Cylinder maintenance kit

cod. CMCT tool set only

cod. CMC-... set of accessories for a specific family of cylinders (es. SC10000) Ordering example

BM - model + bn xxxxx xxxx (ex. BM - SC750 - 038 - B bn 78448 3604)

145

MOUNTING SPECIFICATIONS RECOMMENDATIONS Obsolete

L

L + 10 mm

The realization of special connections and hoses, exclusive use of Moeller/Special Springs, allow HR self contained cylinders (with M6 charging hole) to be used in linked systems (non self contained cylinders). This bring a saving of 10 mm in overall length compared to the non self contained standard version (HR...-N). To order the new linked version, please add “NA” next to the standard code. Example: (4) HR 1500-50 NA

Cu

HR ........ - N

max 90% Cu

HR ........ - NA

Hose and accessories: page 140-141

> 90% Cu

150 bar

CAUTION Do not release rod uncontrolled when returning

Do not exceed maximum recommended pressure of 2175 psi (150 bar) when charging, unless otherwise stated

100% Cu

N2

176

< Cu

80

CAUTION

100% Cu

Assure the rod is 100% extracted when charging. When charging cylinders missing threaded hole at the rod end, initially fill with limited pressure of 75 psi (5 bar) to extract the rod completely; then charge to required pressure.

CAUTION

CAUTION

Always wear safety glasses when exhausting a gas spring

Before servicing gas spring assure all pressure is exhausted and the rod fully retracted into the body

146