Palm Oil Biomass Industry

Palm Oil Biomass Industry EFB: Waste to Wealth? Global Green Synergy Sdn Bhd

Wisma Zelan, Suite 01.12B, 1st Floor, No. 1, Jalan Tasik Permaisuri 2, Bandar Tun Razak, Cheras 56000, Kuala Lumpur, Malaysia.

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Content Introduction of GGS Introduction of Palm Biomass Industry Application of Palm Biomass Optimizing the Biomass Product Portfolio GGS Dried Long Fiber (DLF) Treatment Plant

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Introduction of GGS was founded in 2007 in Malaysia Good track record in: - dried long fiber and other valueadded palm biomass trading business - providing solutions for palm biomass treatment and manufacturing - collaboration in R&D with both academics and industry specialists to provide state-ofthe-art solutions for your palm biomass Company philosophy – to promote ‘Technology and Business Synergy’

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Palm Biomass EFB (Largely unutilized)

Mesocarp Fiber (Heat & Power generation)

Palm Frond (Largely unutilized)

Palm Trunk (Largely unutilized)

POME (Biogas production)

Palm Kernel Shell (Heat & Power generation)

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Palm Biomass Fresh Fruit Bunch (FFB)

Thailand FFB ≈ 9,000,000 t/year EFB ≈ 2,000,000 t/year

After Process

Empty Fruit Bunch (EFB)

• Extraction rate of EFB from FFB @23%of FFB

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Conventional Practice in Palm Oil Mills


Normal ways

Organic Fertilizer

Burning for heat

Most of the times

Left as waste

Conventional Practice in Palm Oil Mills


Normal ways

Organic Fertilizer

Burning for heat

Most of the times

Left as waste 7

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What are the alternatives?


Organic Fertilizer

Burning for heat

Bio-Pellet

Dried Long Fiber (DLF)

Bio-Briquette

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How do we decide? Process Optimization - making the best decision to meet your investment objective What insights and solutions can Process Optimisation provide?


Organic Fertilizer

Bio-Pellet

- to identify biomass value loss

- to identify maximum economic gain with optimal products allocation - strategy for a one-go or modular investment in stages

Burning for heat

Dried Long Fiber (DLF)

Bio-Briquette

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DLF Treatment Plant Empty Fruit Bunch (EFB) Dried Long Fiber (DLF)

Converting into

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DLF Treatment Plant All you need to do is just to set up a EFB fiber production line in your mill.

Patented and Proven Technology

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DLF Treatment Plant Specification of EFB Dried Long Fiber: Moisture Content: 12-15% Oil Content: < 1% Length: 5 – 15cm Impurities: < 5% Weight: 150-180kg / bale Container: 19 – 20MT/40’HQ

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DLF Treatment Plant Major Commercial Usage: Mattresses Manufacturing ~ Alternative to Coconut Fiber Eco-Mat Manufacturing ~ ensure slow release of moisture and nutrients ~ prevent soil erosion

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DLF Treatment Plant A EFB fiber production line consists of the followings:

Fiber Separating Equipments

Fiber Drying Equipments

Fiber Baling Equipments

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DLF Treatment Plant Capacity :500 MT/mth Thru 20hrs operation and 25 working days per month.

Patented and Proven Transfer of Technology

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DLF Treatment Plant What You Need Is: 1. EFB Input : - Oil Content Less Than 1% - Moisture Level Less Than 45% - EFB in Non-Shredded condition - 2,000 MTs of EFB per Month based on 3 to 1 ratio plus 1 Mts extra for Boiler

- Process within 24 hours for Freshness

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DLF Treatment Plant What You Need Is: 2. Operating cost • - Power Consumption 210 kWh/t DLF • - 14 General Workers, 2 Supervisor [ 2 shifts ] • - Hot Air 600,000 kcal/ 5 MTs of Steam • - The ratio 3-4 MTs EFB : 1 MTs DLF

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DLF Treatment Plant What You Need Is: 3. Land Requirement • - 20 m (W) x 100 m (L) x 10 m (H) • - The Closer to Port, then better • - Surrounded by Palm Oil Mill for input supply

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DLF Treatment Plant What You Need Is: 4. Maintenances cost / Wear & Tear • - RM 20.00 / (MT/Hrs) • - Operating Schedule suggesting at 20 hours x 25 days = 6,000 hours/annum

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DLF Treatment Plant

• Buy Back Guarantee Absorb All Produced DFL

* This optional Offer Subject to term and conditions

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DLF Treatment Plant

Buy Back Guarantee

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Offer buy back price: Minimum RM480/MTs Based on certain factor including location & logistic

* This optional Offer Subject to term and conditions

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DLF Treatment Plant • Machine, Technology & Know How Investment :

Investment at RM1,800,000 (≈ ≈THB 18,000,000) Building & Land Area not included

ROI : 51 mths

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Investment at NOW RM1,600,000 (≈≈THB 16,000,000) Building & Land Area not included

ROI : 43 mths

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If EFB is FREE

ROI : 15 mths

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If EFB is FREE If Power is Self Generated

ROI : Less than 12 mths !

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GGS DLF/Biomass Treatment Plant GGS Provide: Summary • • • • • • •

1. Machinery Advice 2. Technologies Advice 3. Optimization on Biomass Usage 4. Complete Know How Manual 5. Staff Training 6. Buy Back Guaranteed Option 7. Market Insight and Import Export KnowHow

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Kindly contact us for detail of Investment Plan:

Albert Law / Steven Ng/ Douglas Tay Business Development Department Mobile : +6012-228 6410 / +6012-632 5763/+60168757097 Email : [email protected] / [email protected] / [email protected]