Printing of Jute Fabric with Natural Hvdrolvsable ...

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production of various shades of black; production can be done with effective and controlled use of mordant. Keeping the above points in mind, it was thought ...
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III

YARN DYEING

Printing of Jute Fabric with Natural Hvdrolvsable Tannins dve from Terminalia Chebula

A

ncient Indians and Egyptians first employed printing, that is, localised colouring as a method of ornamentation and to satisfy the need for artistic expressions. This basic desire for design and colour has kept the printing industry growing for centuries. Among all the processes that are used to decorate textile fabrics, printing is the most The natural dye source important10nes. Terminalia Chebula used to In India, dyeing dye the fabric can also be and printing of employed to print the fabric by textiles with vegetable dyes has using different printing paste been in practice for formulations. thousand of years2-5. Documents of Mogul periods bear a testimony to the utilisation of these dyes; Rajasthan and Kutch still possess a rich tradition in the use of vegetable dyes for textile dyeing and printing. HO~OH Today, the main problems encountered in the use of vegetable ~ dyes are availability and fastness property. Most of the dyes are o available at particular season; also, the actual colouring matter obtained from the source is very less in quantity. Hence, considering the easy availability of Terminalia Chebula trees throughout the year in India, it has been selected as the source of dye. Chebulic myrobalan is a moderate or large deciduous tree with a dark brown bark exfoliating in woody scales. It is also known

as Haritaki in Sanskrit and Harda in Hindi and is of a family combretaceae. The fruit is the most useful part of the tree since it is rich in tannin. Depending upon the geographical source, they vary in tannin content. Since time immemorial, this myrobalan has been used as a medicine. The tannins of myrobalan are of pyrogallol type (hydrolysable tannins) which, on hydrolysis, yield chebulic acid and d-galloyl glucose. Chebulagic, chebulinic, ellagic and gallic acids are the other contents of myrobalan6• The chemical structures of these compounds are given in Fig 1. With alum, powdered rind of the fruit yields a traditional dye-range of fast yellow. With iron sulphate, it is used in the production of various shades of black; production can be done with effective and controlled use of mordant. Keeping the above points in mind, it was thought worthwhile to

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OH

eOOH

eOOH eOOH

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OH

YARN DYEING

1_

further extend the use of Terminalia Chebula dye for printing of jute fabric.

Table 1 : Printing paste formulation Formulation

Materials and experimental methods

Metallic

salt

Formulation Formulation Formulation Formulation Formulation

Conventional 3% H202 bleached plain weave, jute fabric of decorative variety having 67 endsjdm and 67 picksjdm, and fabric area density 225 gjm2 obtained from local textile market Baroda, has been used in the present work.

1 2 1 2 1 2

Formulation

-

20

Ferrous sulphate

-

Ferrous sulphate

20

Stannous chloride

-

Stannous chloride

20

2.0 2.0 2.0 2.0 2.0 2.0

68 60 68 60 68 60

salts on colour characteristics

Metallic

1

salt

30 18 30 18 30 18

of printed jute fabric

L*

a*

b*

16.73 21.35 2.27

74.37 64.96 70.90

1.43 0.80 0.91

24.17 14.21 21.21

5.69 18.42 1.83

67.05 65.99 68.11

K/S

CuS04 SnCI2

Formulation

2

CuSO. FeSO. SnCI2

Table 3 : Effect of metallic salts on fastness Formulation

. Formulation

1

CuSO. FeSO. SnCI2

Formulation

2

CuSO. FeSO. SnCI2

properties

2.63 5.47

Light

of printed jute fabric

Washing

Rubbing Dry

Wet

4-5 4 4-5

4-5 4-5 4-5

4 4 4-5

4-5 4-5 4-5

4-5 4-5 4-5

4 4 4

Shade

Staining

change

to cotton

5 5 6-7

4-5 4-5 4-5

4 4-5 5

4-5 4-5 4-5

lations were prepared to print jute fabric: • Printing Paste Formulation 1 : Bleached jute fabric was first impregnated with 20% dye solution and padded on laboratory two bowl padding mangle using 4-dip-4-nip padding technique (with 65% padding expression) at room temperature. Samples were then dried in laboratory oven at 70°C temperature. Then the sample was printed with the paste that contained metallic salt with other ingredients as mentioned in Table 1. • Printing Paste Formulation 2 : In this case, the bleached jute fabric was printed with the printing paste

19.99 21.17 19.02

1.15

Fastness to

Metallic salt

The printing paste was prepared by using thickener with and without different mordants. The details of the essential ingredients of printing paste are given in Table 1.

(ml)

values

Laboratory reagents (LR) grade of chemicals used for the research were copper sulphate (CuS04), ferrous sulphate (FeS04) and stannous chloride (SnCI2) as mordants in the present work. All the chemicals have been obtained from a local supplier.

Printing paste

Hotwater

Gum arabica

Copper sulphate

FeSO.

Block printing method was employed for printing. Various wooden blocks were used to print the jute fabric.

Thickener

(gpl)

Copper sulphate

Table 2 : Effect of metallic

Formulation

Gum Arabica (10 % paste) was used as thickener.

Mordent

(ml) Formulation

For the present investigation, commercial Terminalia chebula (CI Natural brown 6) fruit powder purchased from local market was used. 20 gm of Terminalia chebula powder was pasted with 20 ml of hot water and added in the respective printing paste.

Dye (gpl)

containing the colouring matter as well as metallic salt.

Printing of fabric was done using finely engraved wooden blocks.

Fixation/Development For development of the colour of printed and ground portion, the samples were steamed in laboratory steamer at 102°C and 25 Ibs pressure for 15 min.

Soaping/After treatment Finally, the samples were given coldwater rinse, soaped with non-ionic detergent at 60°C for 15 min; again

~ YARN DYEING

washed with tap water, dried and ironed in a slightly moist condition.

Evaluation of printed samples

The samples were assessed for L* a* b* colour coordinates and K/S values (illuminant 065/100 observer) on Spectra Scan 5100 (RT) spectrophotometer (Premier Colorscan instrument).

Washfastness of the samples inted under the optimised conditions, 'Was tested according to ISO 105-C03 method. The samples were washed in standard soap solution at 60°C for 30 min, keeping liquor to material ratio as 1:50. Dry and wet rubbing fastness of the samples was tested according to ISO 105-X12 method. Light fastness was tested according to ISO 105-802 method. The dyeings were exposed to xenon arc lamp for 24 hr at standard testing conditions?

The present investigation was carried out to explore the usefulness of widely available material, Terminalia Chebula. In case of natural dye to obtain a wide range of colours on fabric, various metallic salts can be used. Thus, experiments were conducted to standardise the recipe for application of metallic salt for printing of jute by using Terminalia Chebula (CI Natural brown 6) dye. The effect of metallic salts on colour development and their methods of application were studied.

Effect of metallic colour strength

salts on

When jute fabric was printed with formulation 1, it has been observed that the different metallic salt gave different colour prints on light brown colour background (i.e. copper sulphate, ferrous sulphate and stannous chloride gave brown, gray and pale brown colour

prints). When the jute sample was printed with formulation 2, it has been observed that the formulation gave dark brown colour print on white background when copper sulphate was used in printing paste with Terminalia Chebula dye. Ferrous sulphate, when used with the dye, produced a shade of black colour print was produced on jute fabric. In case of stannous chloride, cream colour print was observed. Fig 2 represents the various colours and shades of prints which can be produced on jute fabric with Terminalia Chebula with two different formulations. It has been observed from the printed samples that out of two methods used for the printing, the second formulation gives the best results in terms of depth of prints. Table 1 represents the K/S values and colour coordinates of different samples. The K/S values are found to be maximum for sample printed with the paste that contains ferrous sulphate followed by copper sulphate and stannous chloride printed samples

(formulation 1). Furthermore, it can also be seen that the highest K/S values are obtained with formulation 1 and the least for formulation 2. Table 2 also shows the colour characteristics of printed samples with formulation 1 and formulation 2 using different metallic salts. The printed samples show significant tonal variation on mordanting as is evident from the values of colour coordinates. Here, L* represents lightness/ darkness; a*, the red/green values; and b*, the yellow/ blue value. Very slight variation is observed in the a* and b* values of samples printed with formulation 1 and 2. However, the samples printed with ferrous sulphate are duller in tone.

Colour fastness of the samples Table 3 shows that the fastness properties of the sample printed with formulation 1, with copper sulphate, ferrous sulphate and stannous chloride are better than those of the samples

YARN DYEING ~

printed with formulation 2. On comparing the fastness ratings of samples printed by the three metallic salts, stannous chloride always exhibits better fastness properties than the other two salts. From Table 2, it can also be seen that all samples printed either with formulation 1 or 2, exhibit adequate all-round good to very good fastness properties.

print the fabric by using different printing paste formulations. In this way, by utilising some of the natural material, which is cheap and easily available, Terminalia chebula as an important dyeing and printing material for jute fabric. Thus the ecological and toxicological problems caused by synthetic dyes can be resolved to some extent.

4

B H Patel and B J Agarwal, Asian Textile

Journal, 11 (April, 2002) 4 5

B H Patel, B J Agrawal and H M Patel, Colourage (Jan, 2003), 21

6

C K Kokate, A P Purohit and S B Gokhale, Pharmacognosy,

12th

Edition,

Nirali

Prakashane, Pune, (1990), 151 7 Anon,

Methods

fastness

of

The Society

of

test

textiles

for

colour

and

leather,

of Dyers and Colourists

(1990). B C Mohanty,

National

Seminar

on

Mr

Natural Dyes, Jaipur, NHDC (1989)

It can be concluded from the present investigation that the natural dye source Terminalia Chebula used to dye the fabric can also be employed to

2

M L Gulrajani,

Colourage,

XLVI

(July,

Maharaja

1999), 29 3

B H Patel and B J Agarwal, Textiles in India, XLIII

B H Patel

Department

Man-Made

is a lecturer

of Textile Sayajirao

in

the

Chemistry;

The

University

of

Baroda,

Vadodara - 390 001, Gujarat.

E-mail:

[email protected]

(Nov.2000), 11

Rowing in Thermo°Cool During the Rowing World Cup in Lucerne and the World Rowing Championships in Poznan, New Wave Sportswear in Germany - official FISA, Partner and manufacturer of functional shirts - will provide to all athletes Thermo°Cool garments for enhanced performance and thermoregulation. High endurance sports in hot and humid conditions are detrimental to both performance and athletes themselves. This has led in the market to an increasing interest in choosing Thermo°Cool garments, specifically designed to provide multifunctionality : evaporative cooling and thermobuffering, reducing the exposure impact with external temperatures, and protecting the user from temperature changes. Silvia Toledo of Advansa commented, 'We are really excited that Thermo°Cool will be used in the collection for the events in Lucerne and in Poznan

and hope it will contribute to the athlete's success. We are convinced that the garments will offer them the maximum performance and best comfort.' Thermo°Cool is the result of years of study on human thermoregulation from the privileged platform of profiled cross section products. It consists of a unique blend of fibres with a hollow core along with fibres with a channelled surface providing a dual functionality: When the athlete is hot and perspiring, the fabric provides evaporative cooling, keeping the user cool and comfortable. When the athlete is cold and shivering, the fabric reduces the exposure impact with external temperatures, keeping the user warm and thermo regulated. For customers concerned about the environment, Thermo°Cool is also available in an ECO version that uses a polymer made from renewable resources, such as corn, instead of traditional petrochemical derivates.

BASF to cut down polystyrene capacity in Europe BASF has closed down one polystyrene

the two BASF insulation

plant qt its Ludwig-

shafen (Germany) site due to decreasing demand for the product. The plant, which has been out of operation

since mid-April,

been dismantled and the personnel working been transferred

has

capacity

in Europe by about 15%

Polystyrene

and 'Neopor'.

been supplied

to restructure

all options

our Styrenics

In doing so, we are

in order to strengthen

the business on

a sustainable basis. This also includes reducing production

continues to be produced but it will serve primarily

intensively

business and increase its profitability. investigating

from 80,000 tpa to 540,000 tpa. Ludwigshafen,

C

'Styrodur'

of European companies who had previously 'We are working

to other positions within the company.

for the standard plastic polystyrene

products

Belgium plant now caters to the supply needs

from Ludwigshafen.

at the plant have

The plant closure has reduced BASF's production

BASF's Antwerp,

capacities. We nevertheless

by BASF in

for the manufacture

of

explained

still intend to sell this business;

Dr Joachim Streu, head of BASF's Styrenics business.