Unipress Vario E.qxd:Unipress Vario E.qxd - Grass

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Total weight of the Unipress-Vario standard equipment. 97 kg .... unauthorized replacement parts or accessories without written approval from the manufacturer  ...
O P E R AT I N G I N S T R U C T I O N S

Grass Unipress Vario

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Technical Data Dimensions: Width of machine tabel Depth of machine tabel with bore distance 20 mm Height of machine tabel Depth of machine Total height of machine Other data Press force of 0,6 MPa ( 6bar )

740 410 115 850 760 about 2800

Weights: Total weight of the Unipress standard equipment Total weight of the Unipress-Vario standard equipment

95 97

Electric Connections: Voltage according to the type plate ….. Frequency according to the type plate ..… Connection capacity of 3 phase motor 1,1 Connection capacity of 1 phase motor 1,5 Power of the supply line according to the local codes & regulation Securing the supply line max. 1,5 x nominal current according to the type plate

Pneumatic Connections: Dust, water and oil free air pressure at least Max. allowable pressure in supply line: Air pressure usage per jack-up drilling with 6 bar Air pressure usage per jack-up drilling Suction intake force for compressor

Other Connections: Dust collection: Suction outlet force: Emission values: Noise level in natural Noise level during drilling

5,5 10 1,25 7,5

Connecting diameter Ø 80 about 2000 under under

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82 82

mm mm mm mm mm N

kg kg

V Hz kW kW

bar bar l l

mm m3/h dB/A dB/A

Table of contents Page 1. General Information 1-001 1-002 1-003 1-004

5-6

List of illustration Manufacturer Copyright Guarantee Terms

5 6 6 6

2. Safty Information

7-9

2-001 2-002 2-003 2-004 2-005 2-006

Safty information Recommended usage Remaining risks Safty devices Danger- and safety measures Description of stickers

7 7 8 8 8 9

3. Product Description 3-001 3-002 3-003 3-004 3-005 3-006

10 - 15

Dust and noise emission ratings Usage Identification of products Variations Standard features Standard accessories

10 10 10 11 11 12-15

4. Machine-Parts Description 4-001 4-002 4-003 4-004 4-005 4-006 4-007 4-008 4-009

16 - 33

Overview of assembly group numbering Description of the individual assembly groups Gearbox - Variations - Unipress hole patterns Gearbox - Variations - Unipress Vario hole patterns Description of individual assembly operating elements Machine's function Description of the safty devices Pneumatic wiring diagram Electric wiring diagram

16-17 18-21 22-23 24-29 31 31 31 30-31 32-33

5. Shipping and Installation of Machines

34

5-001 5-002 5-003

34 34 34

Transport and storage requirements Space requirements Installation in designated space

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Table of contents Page 7-1

Requirements for operators

7-2

Setting-up the Unipress

7-201 7-202 7-203 7-204

Changing the gearbox on the Unipress Installing the drill fit into the rigid drill chucks on the Unipress Installing the drill fit into the quick change chuck on the Unipress Changing the quick change chuck on the Unipress

7-3

Setting-up the Unipress-Vario

7-301 7-302 7-303

Changing the gearbox on the Unipress-Vario Installing the drill fit into the quick change chuck on the Unipress Vario Changing the quick change chuck on the Unipress Vario

7-4

Adjusting the Unipress and Unipress Vario

7-401 7-402 7-403 7-404 7-405 7-406 7-407 7-408

Adjusting the material thickness (boring depth) Adjusting the boring distance Adjusting the boring speed Adjusting the side stops Working with the stop adjustment gauge Working with the index ruler Adjusting the hold down clamps Mounting the insertion die

7-5

Examples of Usage

7-501 7-502 7-503 7-504 7-505 7-506 7-507 7-508 7-509

Drilling and inserting the Grass Hinge System 1000/3000/4000 Drilling and inserting the Grass Baseplate System 1000/3000 Drilling the line boring patterns only with the Unipress Vario Drilling the cabinet member fastening bore holes only with the Unipress Vario Drilling the fronts for System 6000/7000 (with railing only with the Unipress Vario) Drilling the back panel for System 6000/7000 (with railing only with the Unipress Vario) Drilling for visible hinges Drilling and inserting of fastening hardware Drilling of handle borings only with the Unipress-Vario

36-39

40-43 40-41 43 42-43

44-53 44-45 44-45 46-47 46-47 48-49 50-51 50-51 52-53

54-71

8. Trouble Shooting and Problem Solving 8-001 8-002 8-003 8-004 8-005 8-006

36-37 37 38-39 38-39

Incorrect drilling distance - adjustment of scale Incorrect drilling depth - adjustment of scale Motor does not run Boring head does not descend Boring speed can't be adjusted Parts don't fit the drill patterns when inserted

54-55 56-57 58-59 60-61 62-63 64-65 66-67 68-69 70-71

72-75 72-73 72-73 75 75 75 74-75

9. Maintenance and Care

76

9-001 9-002

76 76

Maintenance plan Care information

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1. General Information 1-001

List of Illustrations

Illustration 4-001-01 4-002-01 4-002-02 4-002-03 4-002-04 4-002-05 4-003-01 4-003-02 4-003-03 4-003-04 4-003-05 4-003-06 4-003-07 4-003-08 4-003-09 4-003-10 4-003-11 4-003-12 4-003-13 4-003-14 4-008-01 4-009-01 5-001-01 7-201-01/02/03 7-202-01 7-203-01 7-204-01 7-301-01/02/03 7-301-04/05/06 7-302-01 7-303-01/02 7-401-01 7-402-01 7-403-01 7-404-01 7-405-01/02 7-406-01 7-407-01 7-408-01 7-501-01/02 7-502-01/02 7-503-01/02 7-504-01/02 7-505-01/02

Description Overview of machine with assembly group numbering Machine table assembly group Machine frame assembly group Motor support assembly group Open electrical switch cabinet Control panel with operating elements Unipress line boring pattern-belt driven gearbox Unipress belt driven gearbox Unipress line boring pattern-3 spindle gearbox Unipress 3 spindle gearbox Unipress Vario line boring pattern-belt driven gearbox Unipress Vario belt driven gearbox Unipress Vario line boring pattern-3 spindle gearbox Unipress Vario 3 spindle gearbox Unipress Vario line boring pattern hole gauge gearbox Unipress Vario line boring gearbox Unipress Vario boring pattern 8 spindle standard gearbox Unipress Vario 8 spindle standard gearbox Unipress Vario boring pattern 8 spindle special gearbox Unipress Vario 8 spindle special gearbox Pneumatic wiring diagram Electric wiring diagram Location of machine's center of gravity Changing of gearbox on the Unipress Installing drill bits in rigid drill chuck on the Unipress Installing drill bits in quick change drill chuck on the Unipress Changing the quick change drill chuck on the Unipress Removing a gearbox on the Unipress Vario Mounting a gearbox on the Unipress Vario Installing a drill bit in the quick change drill chuck on the Unipress Vario Changing the quick change drill chuck on the Unipress Vario Adjusting the material thickness Adjusting the boring distance Adjusting the operating speed Adjusting the side stops Operating the stop adjustment gauge Operating the index ruler Operating the holding clamps accessories Installing the insertion die Drilling and inserting Grass hinges Drilling and inserting Grass base plates Drilling line boring patterns Drilling bore hols for cabinet member fastening bore holes on Unipress Vario Drilling of front panels for Zargen System 6000/7000

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Page 16 18 18 20 20 20 22 22 22 22 24 24 24 24 26 26 26 26 28 28 30 32 34 36 36 38 38 40 40 42 42 44 44 44 44 48 50 50 52 54 56 58 60 62

Page 5

1. General Information 1-002 Manufacturer Grass AG Bundesstr. 10 6973 Höchst Austria

Tel. Fax

0043 / 05578 / 2211 - 0 0043 / 05578 / 2211 - 59

1-003 Copyright The manufacturer has the exclusive copyright. Any means of copying is permitted only with the permission of the manufacturer, unless the operating instructions are copied for the purpose of utilizing the machine.

1-004 Terms of Guarantee The shipped Unipress or UnipressVario comes with a guarantee within the scope of "General Terms of Guarantees in the Association of the Machinery and Steel Construction Industry". In case of misuse, repairs by unauthorized or untrained personnel, usage of unauthorized replacement parts or accessories without written approval from the manufacturer invalidates any guarantee claims. We reserve technical modifications for whatever reason. When the machine is shipped from the manufacturing plant, it meets the latest regulation and technical standards. The manufacturer is under no obligation to modify machines free of charge due to changed specification. In case of guarantee claims, please contact the authorized Grass representative or an authorized Grass distributor. Lists of representatives or distributors are given in chapter 10-006. Guarantee claims will be honored only if the guarantee certificate was filled out completely and sent to the manufacturer. The guarantee or warranty include exclusive replacement of parts, but do not include installation parts, driving time, travel expenses, resulting damages, etc. Not included in the guarantee are: - transport damages (Postal service, railway, shipping reclaims) - natural wear and tear of parts - drill (bits) - damages resulting from negligence of protective rules - damages on the work material - loss of wages - reimbursement of down time - damages resulting from inappropriate handling or from misuse of the Unipress.

Page 6

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2. Safety Information 2-001 Safety Information Only authorized electricians or electrical specialists may work on the electrical equipment. The pneumatic and electric connecting lines are to be installed in an orderly manner and are to be protected from damage (for example, in cable channels or conduits, or something similar). The safety devices, which are included in this shipment, must always be utilized and shall not be by-passed or rendered inoperable. During service or maintenance work the machine must be turned off and blocked at the main electrical switch and to separate the machine from the pneumatic lines (for example, by quick coupling). Only tools which correspond in accordance with specifications and regulations (for example, from the Grass product line program) shall be utilized. Only hard metals, or HSS (high speed steel) drills with a total length of 57 mm and a shaft diameter of 10 mm may be utilized. The drill diameter may be a maximum of 35 mm on the drive spindle and a maximum of 12 mm O on all the other bore spindles. Shavings may not be blown off, but must be suctioned with the appropriate device. Machines shall always be turned off at the main switch when work is finished and secured so unauthorized persons cannot start them. Keep the workplace and surrounding area clean. Messiness and changing work places increase the risk of injury. Protect yourself from electrical shocks. Utilize the machine only in dry rooms and do not leave the machine outside in the rain. Keep unauthorized persons away from the machine. Only one person shall operate the machine. When working, keep your hands away from the working area of the drill and the insertion die arm. Wear appropriate work clothing when operating the machine. Use a hair net with long hair and do not wear wide or floppy pieces of clothing which could become caught in moving machine parts.

2-002 Recommended Usage The Grass hinge drilling machine Unipress, as well as Unipress - Vario, is meant for drilling in solid wood and derived wood products. Other uses are not specified; thus, the manufacturer is not liable for resulting damages. The user alone assumes all risks. The user must conform to the operating instructions when determining appropriate usages. The machine shall only be operated, serviced and maintained by trained and authorized persons. The original set-up may not be modified.

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2. Safety Information 2-003

Remaining Risks The machine is built according to the present state of technology and known safety and technical directives. Still, risks remain for the life and health of the operator or of third parties, as well as damage to the machine and other material assets. Remaining risks consist of: - danger: even when the main switch is turned off the machine moves if the start button is activated - operation of the machine by unqualified personnel - operation of the machine without the required and recommended safety devices - inappropriate tooling or improper installation or attachment of tooling - the placement of the operator's second hand during drilling, inserting and installing movements of machine parts - additional people being in the area of the operating machine - contact with a turned-off machine which is not in order - not maintaining the machine's operation as is described in Chapter 7-0 "Operating the Unipress / Unipress - Vario". These remaining risks can be prevented by adhering to the information found in Chapters 2-0 and 7-0.

2-004

Safety Devices Safety devices, information about dangers, etc. serve to ensure safety and may not, in any case be removed or be made inoperable. a) The main switch, which can be turned off to prevent unauthorized starting, should be turned off during adjustment and set-up processes. b) The pneumatic - filter - reducing regulator prevents the machine from overloading (see Chapter 4-006). c) For thermal overload protection of the motor see Chapter 4-007. d) Integrated dust collection to protect personnel from fine dust and simultaneously also conditionally protects one from injury by the drill. e) Motor first runs when the drill comes into contact with the work piece, and not with the pressing of the components

2-005

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How to prevent damages: Possible Damage

Safety Measurements

Drill chucks loosen

Use snap-in drill chucks

Drill breakage

Use branded top quality drills such as Grass

Drill-contact with machine parts

Adjustment guide for drilling depth and distance

The wooden board turns

Use side stops and rear stops

Feeding mechanism

Not applicable

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2. Safety Information Risk of Impact

Not applicable, because the stroke motion is slow

Drive

The direct drive is fully enclosed in a gear casing. Installed drill bit is located behind the protection device (dust collection elements).

Tool sets

Stroke motion -- forward feed non self-locking buttons meet safety margins EN 294 depending on the risks

Control System-unexpected tool start

prevented by a switch with collars mechanical motor safety EN 954-1 against dropping due to leakage in the pneumatic system

Control System-unexpected lifting disengagement

non self-locking buttons

Control System turn off the tool drive in the inoperative (idle) position

by the stop switch

Control System Press to begin tool start

switch cam

Noise (see appendix 2.1)

measured emissions values correspond to the state of technology, work place emissions values are under 85 dB (A)

Dust (see appendix 2.2)

The wood dust values fall below limits

Warning: Electricity Stroke moting may also occur when motor is turned off

Equipped according to EN 60204, part 1, VDE 0110 as well as IEC 384

2-006 Sticker Description Information sign for descent of vertical support

Indicates EG conformity

Prohibiting sign "Operation only by one person"

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3. Product Description 3-001 Dust and noise emissions ratings Noise The noise emissions according to EN31202 with CEN TC 142 in relation to the reported ISO 7960 noise emission determines the work place emissions ratings. LpA = 77.8 dB/A during drilling measuring uncertainties constants K are 4 dB/A Machine-specific adjustments: Drill bits: Workpiece: Microphone position:

1 Cup hole drill bit Ø 35 mm, depth 13 mm 2 Dowelling drill bits Ø 8 mm, depth 13 mm chipboard 0,5 m in front of drilling motor axle

Dust The determined dust rating according to DIN 33893 Part 2 Static protected maximum amount (value)

0.49 mg / m3

Interface exhaust connection piece: suction exhaust pipe: minimum air speed: static suction:

Ø 80 mm 20 m/sec 932 Pa

Suction elements: The machine's dust and shavings collection elements are arranged so that during correct operations (hook-up according to interface description) the amount of wood dust fall below the limit values. (Testing procedures for measurement are set forth in the DIN 33893 part 2). Connection of the suction system: The machine must be connected to a suction system according to the interface description. Hook-up lines are to be very inflammable. If an "electric" coupling is required for the suction system, the Grass company has as a special accessory -- a volume flow monitor with the appropriate contacts.

3-002 Usage The Unipress / Unipress - Vario is designed exclusively for only those operations described in Chapter 2-001 and in Chapter 7-003 .

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3. Product Description 3-004 Variations The Unipress is available in 2 different versions with various accessories. a) Unipress without gearbox, complete standard equipment, gear box to screw on as an accessory. Gear options: Gearbox for Grass hinges with dowel distance 42 / 11 3 spindle gearbox for base plate in 32 mm intervals b) Unipress Vario with gearbox, complete standard equipment, with quick change device for gearbox, gearbox as an accessory Gearbox options: Gearbox for Grass hinges with dowel distance 42 / 11 3 spindle gearbox for base plate in 32 mm intervals 8 spindle gearbox special gearbox for Zarge front panel and cabinet members with 50 mm distance 11 spindle line boring in 32 mm evenly distanced notches with index ruler

3-005 Standard Features Unipress or Unipress Vario completely installed consists of: -machine table, depth indicator over handwheel, adjustable over 0.2 mm intervals with a very legible scale -stabile durable machine frame with material thickness indicator, material thickness is adjustable by a very legible scale -motor support with E-motor (electric motor) and gear retainer (holding fixture) -insertion die arm which receives all insertion dies -complete electrical controls with a main switch that can be shut off, thermal motor voltage monitoring and 2 m of feeder cables -complete pneumatic control including service unit with adjustable operating speed, 2 m pneumatic lines, dust suction collection, adaptable to all gear variations -complete operating instructions -adjustment setting gauge L = 600 mm -tool kit, consisting of a forked open ended wrench 8 / 10, one of each Allen wrench keys 2,5/4/5/6, a marking gauge for hinges -fence 720 mm long with 2 left side stops, 2 right side stops from which one has a

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3. Product Description Unipress - Gear box and drill chuck

Unipress Vario - Gear box and drill chuck

Page 12

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3. Product Description 3-006 Standard Accessories For Unipress only Description

Article Number:

Gearbox for Grass hinge with dowel distance 42 / 11 mm Drill chuck for the above gear box, screwed firmly to the gearbox

89611 90519*

Gearbox with 3 spindles for base lath (slat, strip-board, batten) and Zarge fronts Quick change drill chuck for the above gearbox for drill Ø to 12 mm Quick change drill chuck for the above gearbox for drill Ø size 12 mm

89613 37551* 35069

All gearboxes screwed on with 2 Allen screws, each with a drill chuck each gearbox box spindle.

For Unipress - Vario only Description Gearbox for Grass hinge with dowel distance 42 / 11 mm Gearbox with 3 spindles for base lath (slat, strip-board, batten) and Zarge fronts Gearbox with 11 spindles for hole pattern Gearbox with 8 spindles for cabinet member fastener and Zarge fronts with railing Gearbox with 8 spindles for Zarge fronts with 50 mm dowel distance and railing Quick change drill chuck to the above gear box

91800 91801 91802 91803 91804 91805

All gearboxes with quick change device and each has a drill chuck, each gearbox spindle and a suitable canal for dust collection by ventilation. *as an accessory for additional necessary drills.

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3. Product Description Side stop left

Pendulum stop

Hold down device

Drill bits

Page 14

right 10 mm

Stop pin

Insertion die for hinges according to the style

Extension bar

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right 13/15 mm

Stop adjustment gauge

Insertion die for base plate according to the style

3. Product Description 3-006 Standard Accessories Description

Article Number:

Side stop left Side stop, right 10 mm latch (standard) Side stop, right 13 mm latch (for Zarge fronts 60../61../62../64..) Side stop, right 15 mm latch (for Zarge fronts 77../78../79..) Pendulum stop to drill back panels Stop pin on guide ruler as stop bit gauge Adjustment setting gauge L= 600 mm with 4 stop rings Adjustment setting gauge L= 2000 mm with 5 stop rings Set of pneumatic work piece hold down devices ( 2 pieces ) including control 1 piece extension bar style1 36-136 cm can be used left or right 1 piece extension bar style2 136-236 cm can be used left or right

89610 89510 90520 92045 90530 90521 39854 39855 91477 37535 37536

Insert die for 1000/1003 steel cup Insert die for 1000/1003 zinc cup Insert die for 1006/3703 steel cup Insert die for 1006/3703 zinc cup Insert die for 1203/3903 zinc cup Insert die for 1803 steel cup Insert die for 950/954 Insert die for Twist-Lock Hinge, only bottom part Insert die for Twist-Lock Hinge, comolete Insert die for base plate G/DZK 1000 Insert die for base plate G/DZK 3000 Insert die for Häfele Rafix-fastener Insert die for Hettich VB20 fastener Insert die for Huwil fastener Insert die for special products available upon request (special production)

37554 37555 90282 30127 37552 37556 39852 91285 91284 90266 90267 90845 39467 ........... ...........

Hard metal drill bit, shaft diameter Ø 10 mm, length 50 mm, bore diameter Ø 2,7 mm left Hard metal drill bit, shaft diameter Ø 10 mm, length 50 mm, bore diameter Ø 2,7 mm right Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 3 mm left Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 3 mm right Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 5 mm left Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 5 mm right Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 6 mm left Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 6 mm right Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 8 mm left Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 8 mm right Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 10 mm left Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 10 mm right Hard metal drill bit, shaft diameter Ø 10 mm, length 57 mm, bore diameter Ø 15 mm left

90887 93569 38135 38136 35809 35810 91572 91573 35811 35812 35813 35814 38178

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4. Machine-Parts Description

Illustration 4-001-01

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4. Machine-Parts Description 4-001 Overview with Assembly Group Numbering

Illustration 4-001-01

1. Machine table with handwheel and dividing plate, fence and side stops. The pendulum stop is an accessory, as is the pneumatic work piece holder device. 2. Machine frame 3. Motor support with motor and insertion arm which receives the insertion die arm. 4. Drill gearbox 5. Electrical switch gear cabinet 6. Control panel

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4. Machine-Parts Description

Illustration 4-002-01

Illustration 4-002-02

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4. Machine-Parts Description 4-002 Description of the Individual Assembly Groups Machine Table 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

Illustration 4-002-01

Table base Support fence 30/40 with plastic support Support fence 50/30 with plastic support Divider plate with 10 bore holes with interval space of 0.2 mm Handwheel with retractable pins 1 revolution = 2 mm Left side stop with 10 mm stop latch Right side stop with 10 mm stop latch Right side stop with 13 mm stop latch Fence Bit stop scale (bore distance) Legible markings Zero point for stop adjustment gauge Pendulum stop - Accessory Pneumatic clamp to hold down work piece

Machine Frame Illustration 4-002-02 1. 2. 3. 4. 5.

Lateral right frame plate Upper frame plate Right cover Compressed air gauge 0.0 - 1.0 MPa (0-10bar= Regulating knob for compressed air adjustment. Life the knob to adjust. Turn clockwise to increase the pressure. After the adjustment press the regulating knob down. 6. Guide bars for motor support 7. Identification plate 8. Material thickness scale 9. Legible markings for material thickness 10. Adjusting screws for material thickness with scale (Information aid: 1 turn = 1 mm, 1 graduation mark = 0.1 mm)

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4. Machine-Parts Description

Illustration 4-002-03

Illustration 4-002-04

Illustration 4-002-05

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4. Machine-Parts Description 4-002 Description of the Individual Assembly Groups Motor support 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Illustration 4-002-03

Motor support Motor Insertion die arm stop Insertion die arm Centering screw for lateral die position Handle Holding screw for insertion die arm with saucer spring Securing safety screw for holding screw Gearbox receptacle plate -- only with Unipress - Vario Motor cover with identification description

Electrical Switch gear Cabinet 1. 2. 3. 4. 5. 6. 7. 8.

Illustration 4-002-04

Electrical switch gear cabinet Reset button for thermal excess current release Roller limit switch Contactor K1 Thermal excess current release Lead cable, coming from main switch Q1 Cable for electric motor M1 Cable for roller limit switch

Electrical wiring diagram (see Chapter 4-009)

Control Panel 1. 2. 3.

Illustration 4-002-05

Main switch than can be shut off Rotary switch for pneumatic holding device Start button for drilling and insertion motion (5/2 type pneumatic valve)

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4. Machine-Parts Description Unipress Drill gear box for hinges

11

xx

max Ø 35

max Ø 10 42

xx = Adjustment range from 6 - 40 mm

Illustration 4-003-02

Illustration 4-003-01

xx

Unipress 3-spindle drill gear box

32

max Ø 15

32

max Ø 35

max Ø 15

xx = Adjustment range from 6 - 170 mm

Illustration 4-003-03

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Illustration 4-003-04

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4. Machine-Parts Description 4-003 Gear box types - Variations - Unipress hole pattern Hinge gear box for Unipress 1. 2. 3. 4. 5. 6. 7.

Illustration 4-003-02

Gear box coupling Gear box upper plate Gear box lower plate Gear box spindle Hold down pin with spring for dust collection canal Dust collection canal Drill chuck for drill bit with 10 mm O shaft

Scope of application for all hinges from the Grass Product Line Series 1000, 3000 and 4000

3 -spindle gear box for Unipress Illustration 4-003-04 1. 2. 3. 4. 5. 6. 7.

Gear box coupling Gear box upper plate Gear box lower plate Gear box spindle Hold down pin with spring for dust collection canal Dust collection canal Quick change drill chuck for drill bit with 10 mm O shaft

Scope of applications: for all hinge from the Grass Product Line Series 4000 for dowel base plates G/DZK Series 1000 and 3000 for back panels Zarge System 6000 and 7000 for front bore holes without railing for Grass Zarge System in 32 mm spaced intervals for various fastening hinges

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4. Machine-Parts Description Unipress-Vario quick change drill gear box for hinges

11

xx

max Ø 35

max Ø 10 42

xx = Adjustment range from 6 - 40 mm

Illustration 4-003-06

Illustration 4-003-05

Unipress-Vario 3-spindle quick change drill gear box

32

xx

max “ 15

32

max “ 35

max “ 15

xx = Adjustment range from 6 - 170 mm

Illustration 4-003-07

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Illustration 4-003-08

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4. Machine-Parts Description 4-004 Gear box types - Variations - Unipress - Vario hole patterns Unipress - Vario quick change drill gear box for hinges 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Illustration 4-003-06

Gear box coupling Holding pin Gear box locking pin Centering ring Gear box cover Gear box plate Gear box spindle Quick change drill chuck for drill with 10 mm shaft Hold down pin with spring for dust collection canal Dust collection canal Sticker label for bore distance and spindle rotation direction Red marking = counter clockwise rotating (red) drill Black marking = clockwise rotating (black) drill

Scope of application: for all hinges from the Grass Product Line Series 1000, 3000 and 4000

Unipress - Vario 3 spindle quick change drill gear box 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Illustration 4-003-08

Gear box coupling Holding pin Gear box locking pin Centering ring Gear box cover Gear box plate Gear box spindle Quick change drill chuck for drill with 10 mm shaft Hold down pin with spring for dust collection canal Dust collection canal Sticker label for bore distance and spindle rotation direction Red marking = counter clockwise rotating (red) drill Black marking = clockwise rotating (black) drill

Scope of applications:

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4. Machine-Parts Description

xx

Unipress - Vario 11-spindle hole pattern quick change drill gear box

max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15 max Ø 15

32

32

32

32

32

32

32

32

32

32

xx = Adjustment range from 6 - 170 mm

Illustration 4-003-09

Illustration 4-003-10 Unipress - Vario 8- spindle quick change drill gear box

xx

32

max Ø 15

32

max Ø 15

32

max Ø 15

32

max Ø 15

max Ø 15 32

Illustration 4-003-12

32

max Ø 15

32

max Ø 15

max Ø 15 xx = Adjustment range from 6 - 170 mm

Illustration 4-003-11

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4. Machine-Parts Description 4-004 Gear box types - Variations - Unipress - Vario hole patterns Unipress - Vario 11-spindle hole pattern quick change drill gear box 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Illustration 4-003-10

Gear box coupling Holding pin Gear box locking pin Centering ring Gear box cover Gear box plate Gear box spindle Quick change drill chuck for drill with 10 mm shaft Hold down pin with spring for dust collection canal Dust collection canal Sticker label for bore distance and spindle rotation direction Red marking = counter clockwise rotating (red) drill Black marking = clockwise rotating (black) drill

Scope of application: for Line boring drills for pull and handle bore holes with the base under the work piece, or when both sides are bored

Unipress - Vario 8- spindle quick change drill gear box 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Illustration 4-003-12

Gear box coupling Holding pin Gear box locking pin Centering ring Gear box cover Gear box plate Gear box spindle Quick change drill chuck for drill with 10 mm shaft Hold down pin with spring for dust collection canal Dust collection canal Sticker label for bore distance and spindle rotation direction Red marking = counter clockwise rotating (red) drill Black marking = clockwise rotating (black) drill

Scope of applications: for back panels Zarge System 6000 and 7000 with and without railing

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4. Machine-Parts Description

max Ø 15

xx

25

Unipress - Vario 8- spindle quick change drill gear box for special operations

25

max Ø 15

32

max Ø 15

32

max Ø 15

32

max Ø 15

Illustration 4-003-14

32

max Ø 15

32

max Ø 15

max Ø 15 xx = Adjustment range from 6 - 170 mm

Illustration 4-003-13

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4. Machine-Parts Description 4-004 Gear box types - Variations - Unipress - Vario hole patterns

Unipress - Vario 8- spindle quick change drill gear box for special operations 1. Gear box coupling 2. Holding pin 3. Gear box locking pin 4. Centering ring 5. Gear box cover 6. Gear box plate 7. Gear box spindle 8. Quick change drill chuck for drill with 10 mm shaft 9. Hold down pin with spring for dust collection canal 10. Dust collection canal 11. Sticker label for bore distance and spindle rotation direction Red marking = counter clockwise rotating (red) drill Black marking = clockwise rotating (black) drill

Illustration 4-003-14

Scope of applications: for back panels Zarge System 6000 and 7000 with and without railing for front bore holes for Grass Zarge System 6000 and 7000 with 50 mm dowel spacing for front fastening with and without railing in 32 mm spaced intervals

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4. Machine-Parts Description Pneumatic wiring diagram

7

6

5 21 1

2

8

10

10

2

4

5

9

2

1 3

2 4

3 1

1

3

2

1

Alternative to 3

max 10 bar Adjustment: 5,5-6 bar 0,55-0,6 MPa

3a 2

1

Illustration 4-008-01

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3

4. Machine-Parts Description 4-006 Machine's Function -When the start button is activated, the motor begins. Releasing the start button activates an immediate return to the starting (normal) position. -The motor turns on about 20 mm before the drill touches the work piece. -The pneumatic guide switches over from a set speed to an adjustable work speed about 25 mm before the drill comes into contact with the work piece. -The motor does not run during insertion. -Pneumatic work piece holding clamp is tightened or released by a twist handle.

4-007 Description of the Safety Devices -Thermal excess current release prevents overheating of the motor. -Mechanical blocks prevent the bore gear box from descending if the air pressure fails or falls. -The suction canal on the gear box prevents utilization of drills which are too large and also protects from injury by the drill. -Integrated dust suction collection together with the bore gear box prevents unacceptable dust emissions. -The main switch, which can be turned off, prevents unauthorized starts and ensure safety when setting up or doing maintenance work. -Dead man's control -- The machine operates only as long as the start button is activated.

4-008 Pneumatic wiring diagram 1 Hörbiger MKS-08H

Filter - Pressure reducer 1/4" including compressed air gauge, pressure regulator and filter unit

2 Camozzi DSV-358-895

5/2-type valve 1/8" with press button start valve for boring and insertion motion

3 Bosch 0-820-402-102

2/2 type roller valve, reversing valve which adjusts to operating speed

4 Hîöbiger DRV-1/8"

One-way restrictor valve -- adjustable operating speed

5 Stasto 1/8"

Controllable reflux valve prevents the boring machine from descending if the pneumatic function suffers the loss of compressed air

6 Camozzi 26N 2A 080 A 0125 Double action cylinder. Main cylinder moves the drilling machine 7 Festo DFK-12-10-P

Prevents the boring machine from descending during a compressed air outage. Mechanical operation first used from machine Nr. 94-07-614

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4. Machine-Parts Description Electric wiring diagram

PE N J1

3x380V/50Hz

L3 L2 L1

L1 L2 L3 Q1 T1 T2 T3

Electricity box 11 MOBRF R11

a1

L1 L2 L3

a2

T1 T2 T3

K1

F2

97

95

98

96

F1 T1 T2 T3

S2 P

U

V

W

PE

M1 Illustration 4-009-01

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S1

4. Machine-Parts Description 4-009 Electric Wiring Diagram J1

GMSö 5 x 1.5 mm2

Q1

Illustration 4-009-01 Lead cable Main switch, which can be shut off, prevents unauthorized start-ups

K1*

Lovato B9 380V

Power protection switches on the main circuit

F1*

Lovato RC22 2.0-3.3A

Thermal excess current release protects the motor from overheating when overloaded

F2 S1

Fuse for control circuit first on machines Nr. 94.12.xxx Omron D4MC-2020

M1*

Roller limit switch switches on the power protection Three-phase drive motor

1*

Lovato MBRF/11 380V/50Hz 2.0-3.3A

Cable from roller limit switch S1, Electrical switchgear cabinet complete with screw fillings, power protection K1 and thermal excess current release F1

2

YMM 3 x 1 mm2

Cable from electrical switchgear cabinet 1 to roller limit switch S1

3

YMM 4 x 1.5 mm2

Cable from electrical switchgear cabinet 1 to motor M1

4

GMSö 5 x 1.5mm2

Cable from main switch Q1 to electrical switchgear cabinet 1

*All of these are dependent on the power supply and supply frequency of the country in which the machine is operated. The descriptive text is applicable to the electrical power 3 x 380V / 50 Hz.

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5. Shipping and Installation of Machines 5-001 Transport The Unipress / Unipress - Vario shall be delivered on fastened on a pallet with a cardboard cover. Upon request, the Unipress can also be packed in a stabile wooden crate. Wood pallets and wooden crates can be transported without problems by a low lift platform truck or a fork lift truck. The machine must be protected during the transport and storage from moisture and wetness. Storage temperature should be between -20¯ and 50¯. Operating temperature should be between 10¯ and 40¯.

340

Center of gravity

250

Illustration 5-001-01

5-002 Space Requirements The space requirement depends on the side of the work pieces. The minimal depth dimensions are about 200 cm. The minimal width dimensions are about 80 cm, and additionally 100 cm for each extension bar and side. The machine must be kept in a dry room away from moisture and wetness. The surrounding temperature of the operating machine should be between +10¯C to +40¯C. The relative humidity should not exceed 85% if at all possible. Various malfunctions with the machine may occur with large deviations in the environmental conditions.

5-003 Installation in Designated Space The machine can be lifted on the machine table and on the machine frame. We recommend screwing the machine with the provided bore holes on the machine table on a base.

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6. Start-Up 6-001 Pneumatic connection The machine has a 2 meter long air hose that has a diameter of 6/3. A Euro-Quick coupler plug is installed corresponding to the voltage in the country of destination. See Chapter 4-007 for the wiring diagram. a) Turn the regulator knob of the service unit counter clockwise. b) Connect the pneumatic air. The pneumatic air supply should only be accessible to maintenance personnel The quick coupling or a stop valve with ventilation shall be connected to the compressed air ductwork system. c) Turn the regulator knob clockwise until the pressure gauge pointer shows approximately 0.55 - 0.6 MPa (0.55 - 0.6 bar). d) Conduct the function test without drilling bits and with the main switch off. When the start button is pressed, the motor descends. When the hand is removed from the start button, the machine must return immediately to the original position. e) Check the work piece holding clamps, if included (accessories).

6-002 Electric connection The electric connection must be done by an authorized specialist and must meet local specifications. See Chapter 4-008 for the wiring diagram. The machine has a 2 meter long 5 -pole rubber cable. If necessary, according to the destination country, a 5-pole CEE 16A plug will be installed. If necessary, corresponding and available wall sockets are provided so the connection can be made by the customer. Start the machine as described in 6-001. Engage the main switch and press the start button (without the drill bits being connected) until the machine has reached its lowest point and the motor engages. Remove the hand from the start button and determine the rotation direction through the ventilation grid. Controlling the rotation direction: the rotation direction must conform to the arrow on the ventilation cover. A change in the rotation direction can only be performed by a specialist!

6-003 Other connections Dust collection connection O 80 mm Required suction power about 2000 m h

The Unipress must not be run without the dust collection system operating. See Chapter 3-001 "Dust and Noise Emissions Ratings".

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7. Operating the Unipress/Unipress

Illustration 7-201-01

Illustration 7-201-02

Illustration 7-201-03

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7. Operating the Unipress/Unipress 7-1

Requirements for Operators The machine should be operated only by trained persons that are familiar with the machine's functions. This knowledge may be obtained by studying the operating instructions or by hands-on training by a specialist. It is the machine owner's responsibility to follow these instructions.

7-2

Setting-up the Unipress

7-201 Changing the Gearbox on the Unipress -Turn off the main switch. -Screw off the dust collection canal 1, according to the illustration 7-210-01 with the 17 mm forked open-end wrench. -Loosen both screws "2", according to the illustration 7-201-02 with the 6 mm Allen wrench. -Remove the gearbox. -Mount the new gearbox taking the gearbox coupling position into consideration. Illustration 7-201-03. -Tighten both screws "2". -Screw on the dust collection canal.

7-202 Installing the Drill Bit into the Rigid Drill Chuck on the Unipress -Turn off the main switch. -Loosen screw "1". -Insert the drill bit up to the stop, noting the position of the surface on the drill bit. -Tighten screw "1".

Illustration 7-202

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7. Operating the Unipress/Unipress

X

Illustration 7-203-01

Illustration 7-204-01

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7. Operating the Unipress/Unipress 7-203 Installing the Drill Bit into the Quick Change Chuck on the Unipress

Illustration 7-203-01

-Place the empty drill chuck on the drill setting gauge "3". Pull the tension ring "1" back from the drill chuck. Place the drill chuck on the gauge. Release the rings. -Loosen the locking screws "2". -Insert the drill bit completely, taking note of the surface of the drill shaft. -Tighten screw "2". -Remove the drill chuck from the gauge. Warning: All drill bits should be adjusted to an uniform dimension "X", so that the drill bits can be interchanged with each other.

7-204 Changing the Quick Change Chuck on the Unipress

Illustration 7-204-01

-Turn off the main switch. -Place the drill chuck with the drill bit against the free gear box spindle. -Pull back the tension ring "1" according to Illustration 7-202-1 -Press the drill chuck firmly against the spindle. -Release the tension ring. -Tighten both screws "2". -Turn the drill chuck until the drill chuck catches on the spindle and the tension ring is in the original position.

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7. Operating the Unipress/Unipress

Illustration 7-301-01

Illustration 7-301-02

Illustration 7-301-03

Illustration 7-301-04

Illustration 7-301-05

Illustration 7-301-06

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7. Operating the Unipress/Unipress 7-3

Setting-Up the Unipress - Vario

7-301 Changing the gearbox on the Unipress - Vario a) Remove the gearbox Illustration 7-301-01 / 02 / 03 -Turn off the main switch. -Hold the gearbox with both hands. -Press the pin "1" down. -Turn the gearbox about 15¯ counter clockwise to the stop. -Pull the gearbox downwardly. -Store the gearbox in a clean place, protected from dirt. b) Mounting a new gearbox Illustration 7-301-04 / 05 / 06 -Turn off the main switch. -If necessary, clean the shavings and dust off the gearbox. -Pick up the gearbox correctly positioned with both hands. -Place the gearbox parallel against the motor support. -Turn about 15¯ counter clockwise in the bore hole of the receptacle plate. -Press the gearbox upward until the gearbox cover lies on the receptacle plate, and if necessary, secure the gearbox by rotating is so that the retaining pin agrees with the bore hole. -Turn the gearbox about 15¯ counter clockwise to the stop until the locking pin catches in the position bore hole. -When the locking pin catches, the gear box is ready for operation.

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7. Operating the Unipress/Unipress

Illustration 7-303-01

Illustration 7-303-02

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7. Operating the Unipress/Unipress 7-3

Setting-Up the Unipress - Vario

7-302 Installing the Drill Bit into the Quick Change Chuck on the Unipress - Vario -Loosen fastening screw "1". -Insert the drill bit completely, taking note of the surface on the drill shaft. -Tighten screw "1" firmly. Warning: All drill bits should be adjusted to a uniform dimension "X", so that the drill bits can be interchanged with each other.

X

Illustration 7-302-01

7-302 Changing the Quick Change Chuck on the Unipress - Vario a) Remove the drill chuck with the drill bit. -Turn off the main switch. -Turn the drill chuck about 5¯ left or right. -Pull the drill chuck down.

b) Put up a new drill chuck with the drill bit Illustration 7-303-01 / 02 -Turn off the main switch. -Place the drill chuck with drill bit against the gearbox spindle. -Note the markings on the gearbox: left (red) drill bit on the spindle with red markings right (black) drill bit on the spindle with black markings drive spindle always rotates clockwise (black drill bit) -Place the drill chuck on the spindle until resistance can be felt. -Rotate the drill chuck until the drill chuck slides up completely to the gearbox. Check: there should not be a gap of more than 2 mm between the drill chuck and the gearbox.

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7. Operating the Unipress/Unipress

Illustration 7-401-01

Illustration 7-402-01

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7. Operating the Unipress/Unipress 7-4

Adjusting the Unipress and the Unipress - Vario

7-401 Adjusting the Material Thickness (Boring Depth)

Illustration 7-401-01

-Loosen the clamp screw "1". -Turn the adjusting screw "2" until the pointer "3" indicates the desired material thickness on the scale "4". (If the scale "4" is set during work adjustment,the bore hole results in adepth of 13 mm; the scale on the adjusting screw is only for better orientation while turning the screw). -Tighten the clamp screw.

7-402 Adjusting the Boring Distance

Illustration 7-402-01

-Pull out the hinged handle "1" on the handwheel "2". -Turn to approximately 3 mm beyond the desired measurement shown on the scale "3". -Turn the handwheel right until the exact measurement is reached on the scale "3". -Move the hinged handle back until the bolt engages in the divider plate "4". IPlease note: The bore hole distance changes about 0.2 mm from bore hole to bore hole in the divider plate. One turn of the hand wheel is one space adjustment of exactly 2 mm.

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7. Operating the Unipress/Unipress

Illustration 7-403-01

Illustration 7-404-01

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7. Operating the Unipress/Unipress 7-4

Adjusting the Unipress and the Unipress - Vario

7-403 Adjusting the Boring Speed

Illustration 7-403-01

The machine has a constant feed speed and an adjustable working speed. The change-over point depends on the material thickness. By turning the adjusting screw counter clockwise, the working speed increases; by turning the screw clockwise, the working speed decreases. The working speed has to accommodate the tools and work pieces (materials). The harder the material of the work piece, the slower the working speed. The less the tool can cut, the slower the working speed.

7-404 Adjusting the Side Stops Illustration 7-404-01 -A required tool is the open fork wrench 8/10. -Loosen the screw "1" by turning the open fork wrench left. -Move the stop to the desired measurement. -Tighten the screw "1" by turning clockwise with an open fork wrench.

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7. Operating the Unipress/Unipress

Illustration 7-405-01

Illustration 7-405-02

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7. Operating the Unipress/Unipress 7-4

Adjusting the Unipress and the Unipress - Vario

7-405 Working with the Stop Adjustment Gauge

Illustration 7-405-01/02

-After adjusting side stops on the right side, the adjustment of the left side must be made (e.g., for right and left door at the hinge mounting). -Put the pin "A" of the stop adjustment gauge into the boring "1" of the center part "2". -Loosen the flap screw "B" of a collar "C". -Move the set collar "C" against the stop latch "3" of the side stop. -Tighten the flap screw "B" --Attention: Screw must point upward. -If necessary, adjust several set collars for several stops. -Push down on all stop latches on the right side. -Move the stop adjustment gauge by 180° to the left side. -Loosen a side stop on the left side and move it until the stop latch touches the set collar. Tighten the side stop. -If necessary, adjust several stops. If the same hole patterns are repeated, it is recommended to get a stop adjustment gauge for each hole pattern, and change the flap screws for pins. This allows for future exact side stop adjustment on both sides for a desired hole pattern.

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7. Operating the Unipress/Unipress

Illustration 7-406-01

Illustration 7-407-01

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7. Operating the Unipress/Unipress 7-4

Adjusting the Unipress and the Unipress - Vario

7-406 Working with the Index Ruler

Illustration 7-406-01

The index ruler is used only for line borings in order to adjust the distance between each stop. -Adjust the first stop to the desired distance. -Loose the second side stop. -Place the index ruler towards the edge "A1" of the stop latch of the first side stop. -Move the second stop (stop latch) towards the edge "A2" of the index ruler. -Tighten the side stop. -Proceed in the same way for several stops. -By adjust side stops in this manner, the distance between two boring rows is exactly 32 mm. To avoid adjustment errors, it is recommended to use a stop adjustment gauge for the second stop side.

7-407 Adjusting the Hold Down Clamps

Illustration 7-407-01

The hold down clamp is an accessory and is suitable for material thicknesses up to 40 mm. -Loosen the two Allen screws on the backside of the hold down clamp with an Allen wrench 5 mm. -Move the hold down clamp to the desired position. -Tighten both Allen screws. Please Note: There is a minimum distance between the hold down clamp and the motor support, as well as between the hold down clamp and the gearbox. Damage- and injury risks

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7. Operating the Unipress/Unipress

Illustration 7-408-01

Illustration 7-408-02

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7. Operating the Unipress/Unipress 7-4

Adjusting the Unipress and the Unipress - Vario

7-408 Mounting the Insertion Die

Illustration 7-406-01/02

-Swing the insertion die arm lightly to the front. -Loosen the clamp screw of the Insertion die. -Insert the die. -Tighten the clamp screw.

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7. Operating the Unipress/Unipress

Illustration 7-501-01

Illustration 7-501-02

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7. Operating the Unipress/Unipress 7-5

Examples of Usage

7-501 Drilling and Inserting the Grass Hinge System 1000 / 3000 / 4000

Illustration 7-501-01/02

Required Equipment: -Gearbox for hinges -(Gearbox for base plates - 3 spindle gearboxes for Twist-Lock-Hinges only) -1 drill bit right 35 mm Ø, shaft Ø 10 mm, length 57 mm -2 drill bit left 8 mm Ø, shaft Ø 10 mm, length 57 mm for hinges with dowels only -Insertion die, each according to the hinge style

Machine Set-Up: -Gearbox change, if necessary, according to points 7-201 or 7-301 so that safety information is followed. -Changing the drill bit, if necessary, according to points 7-202 or 7-302 so that safety information is followed. -Adjust the material thickness according to point 7-401. -Adjust the boring distance according to the point 7-402 in the technical catalog. -Adjust the working speed, if necessary, according to the point 7-403. -Adjust the side stops according to points 7-404 and 7-405. -Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407. -Mount the insert die, if necessary, according to point 7-408.

Operating the Machine: -Place the work piece on the machine table and press against the side stop and stops on the fence. -Press the start button until the drilling process is over. -Place the hinge on the insert die. -Swing the insertion die arm downward to the stop. -Press the start button until the hinge is completely inserted.

Warning: Keep hands clear of the hold down clamp, the insertion die arm and the drill gearbox.

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7. Operating the Unipress/Unipress

Illustration 7-502-01

Illustration 7-502-02

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7. Operating the Unipress/Unipress 7-5

Examples of Usage

7-502 Drilling and Inserting the Grass Base Plate System 1000 / 3000

Illustration 7-502-01/02

Required Equipment: -Gearbox for base plates - 3-spindle gearbox -1 drill bit right 10 mm Ø, shaft Ø 10 mm, length 57 mm -1 drill bit left 10 mm Ø, shaft Ø 10 mm, length 57 mm -Insertion die, each according to the base plate style

Machine Set-Up: -Gearbox change, if necessary, according to points 7-201 or 7-301 so that safety information is followed. -Changing the drill bit, if necessary, according to points 7-202 or 7-302 so that safety information is followed. -Adjust the material thickness according to point 7-401. -Adjust the boring distance according to the point 7-402 in the technical catalog. -Adjust the working speed, if necessary, according to the point 7-403. -Adjust the side stops according to points 7-404 and 7-405. -Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407. -Mount the insert die, if necessary, according to point 7-408.

Operating the Machine: -Place the work piece on the machine table and press against the side stop and stops on the fence. -Press the start button until the drilling process is over. -Place the base plate on the insert die. -Swing the insertion die arm downward to the stop. -Press the start button until the base plate is completely inserted.

Warning: Keep hands clear of the hold down clamp, the insertion die arm and the drill gearbox.

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7. Operating the Unipress/Unipress

Illustration 7-503-01

Illustration 7-503-02

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7. Operating the Unipress/Unipress 7-5

Examples of Usage

7-503 Drilling the Line Boring Patterns only with the Unipress - Vario

Illustration 7-503-01/02

Required Equipment: -Gearbox for hole pattern - 11-spindle gearbox for Unipress - Vario -6 drill bits right 5 (3) mm Ø, shaft Ø 10 mm, length 57 mm -5 drill bits left 5 (3) mm Ø, shaft Ø 10 mm, length 57 mm Machine Set-Up: -Gearbox change, if necessary, according to point 7-301 so that safety information is followed. -Changing the drill bit, if necessary, according to point or 7-302 so that safety information is followed. -Adjust the material thickness according to point 7-401. -Adjust the boring distance according to the point 7-402 in the technical catalog (as desired) -Adjust the working speed, if necessary, according to the point 7-403. -Adjust the side stops according to points 7-404 and 7-405 and 7-406. -Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.

Operating the Machine: -Place the work piece on the machine table and press against the side stop and stops on the fence. -Press the start button until the drilling process is over.

Warning: Keep hands clear of the hold down clamp and the drill gearbox.

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7. Operating the Unipress/Unipress

Illustration 7-504-01

Illustration 7-504-02

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7. Operating the Unipress/Unipress 7-5

Examples of Usage

7-504 Drilling the Cabinet Member Fastening Bore Holes only with the Unipress - Vario Illustration 7-503-01/02 Required Equipment: -Gearbox for cabinet members - 8-spindle gearbox - Standard -1 drill bit right 10 mm Ø, shaft Ø 10 mm, length 57 mm -1 drill bit left 10 mm Ø, shaft Ø 10 mm, length 57 mm Machine Set-Up: -Gearbox change, if necessary, according to point 7-301 so that safety information is followed. -Changing the drill bit, if necessary, according to point 7-302 so that safety information is followed. -Adjust the material thickness according to point 7-401. -Adjust the boring distance according to the point 7-402 in the technical catalog -Adjust the working speed, if necessary, according to the point 7-403. -Adjust the side stops according to points 7-404 and 7-405. -Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.

Operating the Machine: -Place the work piece on the machine table and press against the side stop and stops on the fence. -Press the start button until the drilling process is over.

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7. Operating the Unipress/Unipress

Illustration 7-505-01

Illustration 7-505-02

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7. Operating the Unipress/Unipress 7-5

Examples of Usage

7-505 Drilling the Fronts for System 6000 / 7000 with Railing Only with the Unipress - Vario Illustration 7-505-01/02 Required Equipment: -3-spindle gearbox -Gearbox for cabinet members - 8-spindle gearbox - Standard -Gearbox for Zarge fronts with 50 mm dowel distance, if necessary -2 (1) drill bit right 10 mm Ø, shaft Ø 10 mm, length 57 mm -(1) drill bit left 10 mm Ø, shaft Ø 10 mm, length 57 mm -Clamp equivalents for 32 mm dowel distance Machine Set-Up: -Gearbox change, if necessary, according to point 7-301 so that safety information is followed. -Changing the drill bit, if necessary, according to point 7-302 so that safety information is followed. -Adjust the material thickness according to point 7-401. -Adjust the boring distance according to the point 7-402 in the technical catalog -Adjust the working speed, if necessary, according to the point 7-403. -Adjust the side stops according to points 7-404. -Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.

Operating the Machine: -Place the work piece on the machine table and press against the side stop and stops on the fence. -Press the start button until the drilling process is over.

Warning: Keep hands clear of the hold down clamp and the drill gearbox.

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7. Operating the Unipress/Unipress

Illustration 7-506-01

Illustration 7-506-02

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7. Operating the Unipress/Unipress 7-5

Examples of Usage

7-506 Drilling the Back Panels for System 6000 / 7000 with Railing Only with the Unipress - Vario Illustration 7-506-01/02 Required Equipment: -Gearbox with at least one spindle (without railing) -(3-spindle gearbox) -(Gearbox for cabinet members - 8-spindle gearbox - Standard) -(Gearbox for Zarge fronts with 50 mm dowel distance, if necessary) -Pendulum stop -1 drill bit right 10 mm Ø, shaft Ø 10 mm, length 57 mm -(1) drill bit left 10 mm Ø, shaft Ø 10 mm, length 57 mm -Clamp equivalency if a railing is also bored. Machine Set-Up: -Gearbox change, if necessary, according to point 7-301 so that safety information is followed. -Changing the drill bit, if necessary, according to point 7-302 so that safety information is followed. -Adjust the material thickness according to point 7-401. -Adjust the boring distance according to the point 7-402 in the technical catalog -Adjust the working speed, if necessary, according to the point 7-403. -Adjust the side stops according to points 7-404. -Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.

Operating the Machine: -Place the work piece on the machine table and press against the side stop and stops on the fence. -Press the start button until the drilling process is over.

Warning: Keep hands clear of the hold down clamp and the drill gearbox.

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7. Operating the Unipress/Unipress

Illustration 7-507-01

Illustration 7-507-02

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7. Operating the Unipress/Unipress 7-5

Examples of Usage

7-507 Drilling of Visible Hinges

Illustration 7-507-01/02

Required Equipment: -Gearbox for hinges -(Gearbox for Zarge fronts with 50 mm dowel distance, if necessary) -1 drill bit right 35 mm Ø, shaft Ø 10 mm, length 57 mm -2 drill bits left 8 mm Ø, shaft Ø 10 mm, length 57 mm -Insertion die according to the hinge type Machine Set-Up: -Gearbox change, if necessary, according to point 7-201 or 7-301 so that safety information is followed. -Changing the drill bit, if necessary, according to point 7-202 or 7-302 so that safety information is followed. -Adjust the material thickness according to point 7-401. -Adjust the boring distance according to the point 7-402 in the technical catalog -Adjust the working speed, if necessary, according to the point 7-403. -Adjust the side stops according to points 7-404 and 7-405. -Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407. -Mount the insertion die, if necessary, according to point 7-408.

Operating the Machine: -Place the work piece on the machine table and press against the side stop and stops on the fence. -Press the start button until the drilling process is over. -Press the hinge on the insertion die. -Swing the insertion die arm downward to the stop. -Press the start button until the hinge is completely inserted.

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7. Operating the Unipress/Unipress

Illustration 7-508-01

Illustration 7-508-02

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7. Operating the Unipress/Unipress 7-5

Examples of Usage

7-508 Drilling and Inserting of Fastening Hardware

Illustration 7-508-01/02

Required Equipment: -Gearbox for base plates -3-spindle gearbox -1 drill bit right 20 mm Ø ( or other Ø) , shaft Ø 10 mm, length 57 mm -2 drill bits left 10 mm Ø, shaft Ø 10 mm, length 57 mm -Insertion die according to the fastening hardware Machine Set-Up: -Gearbox change, if necessary, according to point 7-201 or 7-301 so that safety information is followed. -Changing the drill bit, if necessary, according to point 7-202 or 7-302 so that safety information is followed. -Adjust the material thickness according to point 7-401. -Adjust the boring distance according to the point 7-402 in the technical catalog -Adjust the working speed, if necessary, according to the point 7-403. -Adjust the side stops according to points 7-404 and 7-405. -Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407. -Mount the insertion die, if necessary, according to point 7-408.

Operating the Machine: -Place the work piece on the machine table and press against the side stop and stops on the fence. -Press the start button until the drilling process is over. -Press the hinge on the insertion die. -Swing the insertion die arm downward to the stop. -Press the start button until the hinge is completely inserted.

Warning: Keep hands clear of the hold down clamp, insertion die arm and the drill gearbox.

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7. Operating the Unipress/Unipress

Illustration 7-509-01

Illustration 7-509-02

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7. Operating the Unipress/Unipress 7-5

Examples of Usage

7-509 Drilling of Handle Borings Only with the Unipress - Vario

Illustration 7-509-01/02

Required Equipment: -Gearbox for cabinet members -8-spindle gearbox - Standard -Gearbox for line boring - 11-spindle gearbox -1 drill bit right 5 mm Ø ( or other Ø) , shaft Ø 10 mm, length 57 mm -2 drill bits left 5 mm Ø, shaft Ø 10 mm, length 57 mm -a base with a thickness of at least 5 mm so that the work piece can be bored through Machine Set-Up: -Gearbox change, if necessary, according to point 7-201 or 7-301 so that safety information is followed. -Changing the drill bit, if necessary, according to point 7-202 or 7-302 so that safety information is followed. -Adjust the material thickness to 10 mm so it can be bored through. Work pieces that are thicker than 25 mm without a base can be drilled on both sides. -Adjust the boring distance as desired. -Adjust the working speed, if necessary, according to the point 7-403. -Adjust the side stops according to points 7-404 and 7-405. -Adjust the pneumatic work piece hold down clamp, if provided and necessary, according to point 7-407.

Operating the Machine: -Place the work piece on the machine table and press against the side stop and stops on the fence. -Press the start button until the drilling process is over.

Warning: Keep hands clear of the hold down clamp, insertion die arm and the drill gearbox.

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8. Trouble Shooting and Problem Solving

Illustration 8-001-01

Illustration 8-002-01

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8. Trouble Shooting and Problem Solving 8-001 Incorrect Drilling Distance - Adjustment of Scale

Illustration 8-001-01

-Mount gearbox, if necessary, according to point 7-201 or 7-301. -Mount a drill bit, if necessary, according to point 7-202 or 7-302. -Follow safety information and guidelines. -Place a sample work piece. -Press against the depth stops on fence. -Drill one hole. -Measure drilling distance and compare with the set number on the scale. -If the numbers are not identical, loosen both screws "1" with 4 mm Allen wrench, move the measuring scale to measured number, then tighten both screws "1". -Repeat drilling cycle and compare boring distance again with the number on the scale.

8-002 Incorrect Drilling Depth - Adjustment of Scale

Illustration 8-002-01

-Place the sample material on machine table. -Loosen clamp screw "1". -Adjust material thickness according to point 7-401. -Lift the adjustment screw "2", then place the material "3" , which is as thick as the desired drilling depth, underneath. -Drill a sample cycle. In this position the drill bit cutters should just drill the material (leaving obvious marks on the material). -If the drilling is too deep, the adjustment screw must be turned clockwise (1 turn = 1 mm). -If the drill cutters do not reach the material surface, adjustment screw "2" must be turned counter clockwise. -Repeat sample drilling and corrections until the drill cutters drill the material correctly. -Remove the work material "3". The material thickness, according to scale "4", must agree with the actual material thickness. -In case of discrepancies, loosen both screws "5" with 2.5 mm Allen wrench. Move the measuring scale until the measured material thickness is identical with the material thickness shown on scale "4". Tighten both screws "5".

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8. Trouble Shooting and Problem Solving

Illustration 8-006-01

Illustration 8-006-02

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8. Trouble Shooting and Problem Solving 8-003 Motor Does Not Run a) Turn on the main switch on the control panel b) If the thermal overload safety feature kicks in, press the blue button on the switch gear cabinet on the back of the machine. c) Check to see if the machine is plugged in. d) Check the fuses in the in-house distributing panel, and if necessary, change the fuse. e) If points a through d are unsuccessful, then consult a specialist . See wiring diagram in chapter 4-008.

8-004 Boring Head Does Not Descend a) Check the air pressure in the machine. The pressure gauge should indicate 0.55 - 0,6 MPa (5.5 - 6 bar). b) If the motor support with the gearbox stops shortly before reaching the work piece, adjust the choke screw as described in point 7-403. c) If points a through d are unsuccessful, then consult a specialist. See wiring diagram in chapter 4-007.

8-005 Boring Speed Cannot Be Adjusted If the boring speed cannot be adjusted as described in chapter 7-403, a specialist must be consulted. Wiring diagram chapter 4-007.

8-006 Parts Do Not Fit The Drill Patterns When Inserted -Drill a hole pattern. Mount the insertion die. Mount the part that is to be inserted. Move the insertion frame down. Adjust the pressurized air on the pressure reducing gauge to approximately 0.2 MPa. Insert. -If the part does not fit the drill pattern: a) If the part is too far to the right or left Illustration 8-006-01 -Loosen the screw "1" with a 4 mm Allen wrench. Move the die left or right. Tighten the screw again. b) If the part is too close to the fence. Illustration 8-006-02 Loosen both hexagon nuts "2" with an open forked 8/10 wrench. Screw out the Allen head screws "3" with 4 or 5 mm Allen wrench in a counter clockwise direction. Then tighten the nuts "2" again. c) If the part is too close to the fence. Illustration 8-006-02 Loosen both hexagon nuts "2" with an open forked 8/10 wrench. Screw out the Allen head screws "3" with a 4 or 5 mm Allen wrench in a counter clockwise direction. Then tighten the nuts "2" again.

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9. Maintenance and Care 9-001 Maintenance Plan Maintenance work should only be done when the main switch is turned off and the pneumatic air has been disconnected.

Daily: After the end of work, the machine should be secured against being started by unauthorized personnel.

Weekly, or as necessary: Drain the filter-pressure reducer; disconnect the machine from the pneumatic air cable for this. (The filter-pressure reducer is equipped with a semi-automatic drain).

Monthly: Clean the drill distance adjustment spindle and lubricate the spindle with commercial grease. Check the drill distance with sample drilling; correct, if necessary, according to point 8-001. Check the drilling depth - material thickness with sample drilling. Correct, if necessary, according to 8-002. Check the function of the side stops. Check the position of the insertion dies, and if necessary, correct according to point 8-006.

Yearly: In order to keep the machine running smoothly for many years, it is recommended to have the machine serviced by a Grass Maintenance Technician or by a Grass Distributor every 1 to 3 years.

9-002 Care Information The machine should be cleaned only after the main switch is turned off and the pneumatic air is disconnected. The machine should be cleaned as needed. This includes vacuuming of wood shavings. Clean with a dry cloth and do not use caustic cleaners such as gasoline, nitro diluted solutions,

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10. Miscellaneous 10-001 Guarantee Certificate Buyer: Name................................................... Street................................................... City...................................................... Telephone............................................ Dealer:

Name................................................... Street................................................... City......................................................

Zip code.................................... Country...................................... Fax............................................

Zip code.................................... Country......................................

Date of purchase: Machine:

*Please underline the appropriate

Style:................................................... Machine number:........................................ Voltage / Frequency according to the identification plate:......................................... Gearbox for Unipress with fixed screws on gearbox Gearbox for hinges* 3-spindle gearbox* Gearbox for Unipress - Vario with changeable gearbox Gearbox for hinges* 3-spindle gearbox* 8-spindle gearbox 8-spindle gearbox with special distance of 50 mm* 11-spindle gearbox for line boring system,* General: The delivered Unipress is guaranteed is accordance with the general guarantee terms of the Association of the Machine and Steel Construction Industry. Any warranty claims are voided in cases of misuse, unauthorized repairs, use of non-Grass or unauthorized spare parts, as well as use of non-Grass or unauthorized accessories. We reserve the right to make technical modifications for whatever reasons. When the machine is shipped from the manufacturing plant, it meets the latest standards of requirements and technical standards. The manufacturer is not obligated to modify for free of charge any machines which were previously delivered to meet changed specifications. Without a completed guarantee form sent to the manufacturer, there are not guarantee claims at all. The buyer agrees to store this data in an electronic data processing system.

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10. Miscellaneous 10-002 Disposal Form Buyer:

Machine:

Name................................................... Street................................................... City...................................................... Telephone............................................

Zip code.................................... Country...................................... Fax............................................

*Please underline the appropriate

Style:................................................... Machine number:........................................ Voltage / Frequency according to the identification plate:......................................... Gearbox for Unipress with fixed screws on gearbox Gearbox for hinges* 3-spindle gearbox* Gearbox for Unipress - Vario with changeable gearbox Gearbox for hinges* 3-spindle gearbox* 8-spindle gearbox 8-spindle gearbox with special distance of 50 mm* 11-spindle gearbox for line boring system,* General: The buyer hereby confirms that the machine has been disposed of properly. The machine consists of the following materials: steel / iron parts machine frame, motor support, machine table, various parts of the gearbox aluminum parts of the side stops, gearbox casing, all extension bars PVC: green support strips on the machine table various plastics: cover caps for machine table protrusions, pneumatic hoses The following parts cannot be associated with any material group: electrical equipment, pneumatic parts

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10. Miscellaneous 10-003 Resale From Seller: Name:............................................. Street.............................................. City:........................................…..… Telephone:......................................

Zip code:.......................................... Country:............................................ Fax:...................................................

Reason for slling machine:

Buyer: Name:............................................. Street.............................................. City:.........................................…… Telephone:......................................

Zip code:................................….….. Country:............................................ Fax:...................................................

After reslling the machine, please return the completed from to the manufacturer. The buyer agrees to store the data in an electronic data processing system.

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10. Miscellaneous 10-004 Questionnaire 1: Reason for Purchase Buyer:

Name................................................... Street................................................... City...................................................... Telephone............................................

Zip code.................................... Country...................................... Fax............................................

Size of company: .................................... number of personnel Machine is being used in the area of:* *please check the appropriate kitchen cabinet manufacturing general interior design and engineering general furniture fabrication Application of machine: Drill hinge Insertion of hinges Drill dowel base plates Insertion of dowel base plates Drill fastening hardware Insertion of fastening hardware Drill catch base plates Drill cabinet member slides Drill line boring system Drill fronts for Zarge Drill back panel for Zarge Drill handle borings in front panels Other applications, please indicate........................................ Operating time of the machine:* about ................hours per month What was the reason for choosing Unipress over the competitors' machines? cost appearance quality cost / performance ratio durability of the machine

versatility of machine wide range of accessories loyal Grass customer Grass processor

How did you find out about the Unipress?* Magazine advertisement Visiting a show distributor showroom distributor visit

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10. Miscellaneous 10-005 Questionnaire 2: Satisfaction Buyer: Name................................................... Street................................................... City...................................................... Telephone............................................

Zip code.................................... Country...................................... Fax............................................

How do you rate your satisfaction with the machine?* very good fair good not at all Would you buy the machine again?* yes yes yes yes yes yes yes yes yes yes yes

no no no no no no no no no no no

because the machine meets the requirements because there are better machines available because my usage needs have changed because of price because of the economic situation because........................................................... because........................................................... because........................................................... because........................................................... because........................................................... because...........................................................

*Please check or fill in the appropriate What would you change about the machine? ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ...........................................................

Several months after purchasing the machine, please return the completed questionnaire to the manufacturer. This will better enable us to meet the customers' needs. The buyer agrees to store this data in an electronic data processing system.

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NOTES

WORLDWIDE DISTRIBUTORS Austria GRASS GmbH Grass Platz 1, A-6973 Höchst Tel. +43 / 5578 / 701-0 Fax +43 / 5578 / 701-59 e-mail: [email protected] Internet: www.grass.at China GRASS GmbH Shanghai Representative 10th Floor Shanghaimart 2299 Yanan Road (West) Shanghai, 200336 P.R. China Tel. +86 / 21 / 623 61 141, 623 61 142 Fax +86 / 21 / 623 61 143 e-mail: [email protected] Germany Vertrieb durch: GRASS GmbH Grass Platz 1, A-6973 Höchst Tel. +43 / 5578 / 701-0 Fax +43 / 5578 / 701-59 e-mail: [email protected] Internet: www.grass.at France GRASS France S.A.R.L. 429 Av. Roger Salengro F-92370 Chaville Tel. +33 / 1 / 47 50 82 93 Fax +33 / 1 / 47 50 45 06 Great Britain GRASS (U.K.) Limited 4 Shaw House, Wychbury Court Brierley Hill,West Midlands DY5 1TA Tel. +44 / 1384 / 48 42 42 Fax +44 / 1384 / 48 57 06 e-mail: [email protected] Internet: www.grassuk.co.uk Italy DADO TECHNIC Austria Kasernplatz 5, A-6700 Bludenz Tel. +43 / 55 52 / 65 689-16 Fax +43 / 55 52 / 65 689-19 e-mail: [email protected] DADO TECHNIC Italia Via Amenteressa 4/C I-33080 San Quirino, Pordenone Tel. +39 / 04 34 / 91 86 57 Fax +39 / 04 34 / 91 86 57 e-mail: [email protected] Internet: www.dadotech.it Canada GRASS Canada Inc. 7270 Torbram Road Unit 17, Mississauga, Ontario L4T 3Y7 Tel. +1 / 905 / 678 18 82 Fax +1 / 905 / 678 97 93 e-mail: [email protected] Internet: www.grassusa.com USA GRASS America Inc. P.O. Box 1019 USA Kernersville, N.C. 27284 Tel. +1 / 336 / 996 40 41 Fax +1 / 336 / 996 51 49 Toll-Free: +1 / 800 / 334 35 12 e-mail: [email protected] Internet: www.grassusa.com

Europe Baltic States AS Savo D&T Rebase 16 EE-51013 Tartu Tel. +372 / 7 / 366 040 Fax +372 / 7 / 366 041 e-mail: [email protected] Internet: www.savo.ee

Iceland Merkúr Ltd. Baejaflöt 4 IS-112 Reykjavik Tel. +354 / 594 60 00 Fax +354 / 594 60 02 e-mail: [email protected] Internet: www.merkur.is

Belgium Van Opstal & Co. Boomsesteenweg 34 B-2630 Aartselaar Antwerpen Tel. +32 / 3 / 88 74 048 Fax +32 / 3 / 88 77 606 [email protected] Internet: www.vanopstal.be

Israel H.G. Trading International Ltd. 84, Itzhak Ben Tzvi Road 68104 Tel Aviv, Israel Tel. +972 / 3 / 681 6289, 681 2164 Fax +972 / 3 / 681 53 08 e-mail: [email protected] Internet: www.h-g-trading.co.il

Bosnia and Herzegovina Dragisic i Karlas O. D. Simeuna Djaka 3 BIH-51000 Banja Luka Tel. +387 / 51 / 21 32 85 Fax +387 / 51 / 21 32 85 e-mail: [email protected]

Serbia Montenegro Radmilovic i Milijanovic O. D. Vojni put 532/I SCG-11080 Beograd / Zemun Tel. +381 / 11 / 10 67 62, 61 91 82 Fax +381 / 11 /31 63 718 e-mail: [email protected] Internet: www.rami.co.yu

Bulgaria MAET Ltd. 3-9 Srebarna Str. BG-1407 Sofia Tel. +35 / 92 / 962 11 15, 962 11 16 Fax +35 / 92 / 962 58 23 e-mail: [email protected] Denmark Peter Ellemose a/s Drejoevej 7 Postbox 32 DK-9500 Hobro Tel. +45 / 98 52 58 88 Fax +45 / 98 51 01 88 e-mail: [email protected] Internet: www.ellemose.dk Finland Savo Design & Technic Oy Muuntotie 1 FIN-01510 Vantaa Tel. +358 / 9 / 87 00 81 0 Fax +358 / 9 / 87 00 81 50 e-mail: [email protected] Internet: www.savodt.fi Greek D. Gallidis & Co 14th km Old National Road Thessaloniki-Veria GR-57011 Thessaloniki Tel. +30 / 2310 / 72 26 10-1 Fax +30 / 2310/71 00 95 e-mail: [email protected] Ireland Springhill Woodcrafts Ltd. Kernanstown Ind. Est. Carlow, Ireland Tel. +353 / 503 / 42 288 Fax +353 / 503 / 43 230 e-mail: [email protected] Internet: www.springhill.ie

Canary Island Ferrotea, S.L. C/. Martinez Morales, 10 E-38320 La Cuesta, La Laguna-Tenerife Tel. +34 / 922 / 66 21 18 Fax +34 / 922 / 66 21 19 Croatia SIGMA PLUS d.o.o. Splitska 38 HR-21300 Makarska Tel. +385 / 21 / 679 246, 679 247 Fax: +385 / 21 / 679 248 e-mail: [email protected] Lithuania JSC Boruna Metalo 4 LT-2038 Vilnius Tel. +370 / 5 / 23 98 800, 23 98 801 Fax +370 / 5 / 23 06 532 e-mail: [email protected] Internet: www.boruna.lt Netherlands Mac Lean Agencies b.v. Akkerstraat 13a NL-5126 PJ Gilze Tel. +31 / 161 / 45 22 22 Fax +31 / 161 / 45 22 88 e-mail: [email protected] Internet: www.macleanagencies.nl Norway Lundell & Zetterberg Norges Moebel Beslag AS Olaf Ingstadtsvei 3, P. Box 35 N-1351 Rud Tel. +47 / 6717 / 2510 Fax +47 / 6717 / 2511 e-mail: [email protected] Poland Jan Wachowiak ul. Faustyny 14c / 53 PL 87-100 Torun Tel. + Fax +48 / 56 / 659 08 44 Mobil +48 / 603 / 67 58 44 e-mail: [email protected]

WORLDWIDE DISTRIBUTORS Internet: www.grass-pl.com Rumania MDT Concret S.R.L. Strada Politehnicii Nr. 4, Bloc 1, Scara 3, Etaj 2, Apartament 36, Sector 6 RO-70000 Bucharest Tel. +40 / 1 / 413 90 88, 413 90 83 Fax +40 / 1 / 413 90 89 e-mail: [email protected] Internet: www.mdt.ro Russia CentroKomplect + Ltd. 2/10, Bolshoy Cherkassky Per. 103012 Moscow, Russia Tel. +7 / 095 / 921 3811 Fax +7 / 095 / 921 2437 e-mail: [email protected] Internet: www.ckplus.ru Sweden AB Lundell & Zetterberg Lindetorpsvagen 25 P.O. Box 5053 S-121 16 Johanneshov/Stockholm Tel. +46 / 8 / 449 06 30 Fax +46 / 8 / 722 03 15 e-mail: [email protected] Internet: www.lundell-zetterberg.se Switzerland Internationale Agentur für Industrieprodukte Tscherner H. Georg Rebhügl 7, A-6911 Lochau Tel. +43 / 5574 / 58 138-0 Fax +43 / 5574 / 58 138-4 Mobil +41 / 79 / 77 82 335 e-mail: [email protected] Internet: www.tscherner.ch Spain Exclusivas J V F José Mª Vilajoana Font Sardenya, 466-468 1°-2° E-08025 Barcelona Tel. +34 / 93 / 450 23 84 Fax +34 / 93 / 450 23 91 e-mail: [email protected] Turkey Ulpasan Uluslararasi Mobilya Aks. Paz. San. ve Tic. Ltd. Sti. Ortabahçe Cad. No. 22/35-36 80690 Besiktas-Istanbul Tel. +90 / 212 / 227 8220 Fax +90 / 212 / 261 0095 e-mail: [email protected] Internet: www.ulpasan.com Ukraine “Mebel-bud” Ltd. Ul. Alma - atinskaja 2/1 02092 Kiev Tel.: +380 / 44 / 573 44 96 Fax: +380 / 44 / 573 44 96 e-mail: [email protected] Cyprus Petoussis Bros. Ltd. 25, Pafos Str. P.O.BOX 53564 3303 Limassol, Cyprus Tel. +357 / 25 / 572 777 Fax +357 / 25 / 577 723 e-mail: [email protected]

Australia and New Zealand Australia Tekform Marketing Pty Ltd. Unit 4, 110 Bonds Rd., North Punchbowl, NSW 2196 Tel. +61 / 2 / 958 42 844 Fax +61 / 2 / 953 41 937 e-mail: [email protected] Western Australia Biemel Enterprises Pty Ltd. Unit 5, 2 Wittenberg Drive P.O.Box 1126, Canning Vale, WA 6155 Tel. +61 / 9 / 455 21 22 Fax +61 / 9 / 455 36 80 e-mail: [email protected] New Zealand Scott Panel & Hardware Ltd. 24-26 O’Rorke Road Penrose / Auckland / New Zealand Tel. +64 / 9 / 571 4444 Fax +64 / 9 / 571 4490 e-mail: [email protected] Internet: www.scottpanel.co.nz

Asia Arabic Gulf Countries Hands Trading LLC Al Ghaith Building, Showroom No. 2 Abu Dhabi Road, P.O. Box 11873 Dubai/U.A.E. Tel. +971 / 4 / 338 87 35 Fax +971 / 4 / 338 87 63 e-mail: [email protected] Hong Kong Ming Tat Hong Hardware Supplier Co., Ltd. Room 03, 6/F., Kinglet Industrial Building 21-23 Shing Wan Road, Tai Wai, Shatin New Territories, Hong Kong Tel. +852 / 2392 / 0602, 2387 Fax +852 / 2789 / 0752 e-mail: [email protected]

Korea Yurim Trading Co., Ltd. #214-30, 3GA Taepyong-Ro Jung-Ku, Taegu Korea 700-113 Tel. +82 / 53 / 252 33 45 Fax +82 / 53 / 252 16 23 e-mail: [email protected] Internet: www.yu-rim.com Lebanon Allied Trading Est. Joseph Doumit Riad El Solh Beirut 1107 2070 P. O. Box: 11-1189 Beirut, Lebanon Tel. +961 / 1 / 987 086, 983 394 Mobil: +961 / 3 / 668 575 Fax: +961 / 1 / 983 882, 987 086 e-mail: [email protected] Malaysia, Singapur Inter-Oriental (Thomas Lai) Asia Parcific Pte. Ltd. 10 Admiralty Street #06-1 North Link Building Singnapore 757695 Tel. +65 / 6752 8488 Fax +65 / 6752 8478 e-mail: [email protected] Philippines Haefele Philippines Inc. 103 Central Business Park A. Rodriguez Avenue Managgahan, Pasig City Tel. +632 / 681 / 53 15 Fax +632 / 681 / 12 14 e-mail: [email protected] Internet: www.haefele.co.ph Syria M. RIAD KANNOUS Manakhlia Str. P.O.Box 36587, Damascus Tel. +963 / 11 / 224 6393 Fax +963 / 11 / 211 3112

India Mark Joint Venture Impex Pvt.Ltd. 18, Nutan Jaybharat, K.G. Marg, Near Silver Apartments Prabhadevi, Mumbai 400 050 Tel. +91 / 22 / 648 8553, 646 0100 Fax +91 / 22 / 605 2099 e-mail: [email protected]

Taiwan Song Shiang Enterprise Co., Ltd. No. 275 Section 3 Huan Her South Rd. Taipei Taiwan Tel. +886 / 2 / 230 183 93 Fax +886 / 2/ 230 183 92 e-mail: [email protected]

Iranian Noor-saqeb Investment & Commercial Co. 3rd floor No. 14, Ershad Bldg., Farhad Alley, Khoramshahr Ave., Thran - Iran Tel. : +98 / 21 / 8500372, 8500373, 8500373 Fax : +98 / 21 / 876 98 79 e-mail: [email protected]

Thailand UFAM Decorations Co., Ltd. 129 Prachanarumit Road Bangsue, Bangkok 10800 Tel. +66 / 2 / 911 28 01 Fax +66 / 2 / 911 47 86 e-mail: [email protected] Internet: www.haefele.co.th

Japan Häfele Japan K. K. 14-17 Kami-Shinano Totsuka-ku, Yokohama 244-0806 Tel.: +81 / 45 / 828 31-11 Fax: +81 / 45 / 828 31-10 e-mail: [email protected]

Africa South Africa Stücke Design & Technique CC P.O.Box 9059, Edleen 84 Loper Street, Spartan Ext. 2, Aeroport Guateng / South Africa Tel. +27 / 11 / 392 53 06, 392 53 07

All errors and omissions excepted.

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Grass GmbH Furniture Fittings A-6973 Höchst Austria Tel. +43 / 55 78 / 701-0 Fax +43 / 55 78 / 701-59 www.grass.at, [email protected]

Ord. No. 92257 - 5/02 - 50 (E) - Grass Advertising

Grass Platz 1