ZF 5HP19 Exploded View - Taligentx.com

265 49

264

133 146

199

145

263 162

42

55 180

54

63 60 61

182

62 83

215 214 12

64

13

82

81

80

225

213 84 22 224 20

212

21

223 185

11

147 93

181 211

73

10

91 90

70

92

71

210 144

184

72

48

27

222

232

74 94

221 231

17

243

25 154

16

26

220

123 120 120 121 121 122 192 157 124

242 241

230

229 29

28

56

57

153 249

240

183

34

235

234

35 33

131 247

152 233

195

111 112

151

101 100 101

110

58

111

262

100 101 102 261

257

245

200

158

59 103

36 190

32

114

110 113 191 246

193

186

159

256

244 255

260

40 250

39 160

132

259

41 258

194 198 161

ZF5HP19 JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

iss 2

ZF 49

Please quote the full transmission code when ordering parts

ZF 5HP19 1060 000 Illus

1997 on - 5 speed rear wheel drive. Transmission codes 1060 000 ### BMW

Description

Part No.

KITS Overhaul

213 02 01

GASKETS 213 25 01 213 25 02

Illus

Description

Part No

94

"E" clutch diaphram spring

1

213 24 03

100 101 102 104

"F" clutch friction "F" clutch steel "F" clutch spring steel "F" clutch diaphram spring

135 X 1.6 X 30T 6 5 1 119 X 74 X 12T 1

157 11 03 213 12 12 213 12 13 213 24 04

110 111 112 113 114

"D" clutch friction "D" clutch steel "D" clutch spring steel "D" clutch outer steel "D" clutch diaphram spring

5 5 1 1 1

213 11 04 213 12 07 157 12 04 213 12 08 213 24 05

"G" clutch friction "G" clutch steel "G" clutch spring steel "G" clutch outer steel "G" clutch diaphram spring

135 X 1.6 X 30T 3 3 1 1 1

213 11 05 213 12 14 213 12 15 213 12 16 213 24 06

NI NI

Pan Valve body to plate

10 11 12 13

Pump to stator support flange "O" Stator support flange to case "O" "C" clutch piston outer "O" ring "C" clutch piston inner "O" ring

213 16 01 157 16 03 137 16 05 208 16 04

16 17

"B" clutch piston inner "O" ring "B" clutch piston outer "O" ring

213 16 02 180 16 11

120 121 122 123 124

20 21 22

"A" clutch piston outer "O" ring "A" clutch piston inner "O" ring "A" clutch "O" ring

157 16 01 183 16 05 213 16 03

NI NI

25 26 27

"E" clutch inner "O" ring "E" clutch outer "O" ring "E" clutch oil dam "O" ring

213 16 04 180 16 05 137 16 06

28 29

Input shaft "O" ring Input shaft "O" ring

213 16 05 213 16 06

32 33

"D" clutch inner "O" ring "D" clutch outer "O" ring

34 35

"G" clutch outer "O" ring "G" clutch inner "O" ring

36 39 40 41

Freewheel shaft "O" ring "F" clutch inner "O" ring "F" clutch outer "O" ring "F" cylinder "O" ring

42

Extension housing "O" ring

48 NI 49

Converter 45 x 58 x 7 Selector shaft 12 x 22 x 5 Extension seal

54 55 56 57 58 59

Stator support Stator support Intermediate shaft Intermediate shaft Free wheel shaft Free wheel shaft

RUBBER COMPONENTS

Iss 01/05/98

FILTER Main pick up Valve body thimble screen

213 27 01 208 27 02

BUSHES & BEARINGS 131 132 133

Sun gear needle bush 30.8 x 50 x 5 "F" cyl eared bush Output shaft bearing

1 1 1

213 21 01 157 21 01 213 21 11

137 16 06 137 16 05

144 145

Pump seal washer Stator needle thrust 57.9x 88x 2.8

1 1

212 22 01 213 23 01

213 16 02 180 16 09

146 146 146 146 146

Stator support shim Stator support shim Stator support shim Stator support shim Stator support shim

3.60 3.40 3.20 3.00 2.80

AR AR AR AR AR

183 22 08 183 22 09 183 22 10 183 22 11 183 22 12

146 146 146 146 146

Stator support shim Stator support shim Stator support shim Stator support shim Stator support shim

2.60 2.40 2.20 2.00 1.80

AR AR AR AR AR

183 22 13 183 22 14 183 22 15 183 22 16 183 22 17

146 146 146 146

Stator support shim Stator support shim Stator support shim Stator support shim

1.60 1.40 1.20 1.00

AR AR AR AR

183 22 18 183 22 19 183 22 20 183 22 21

147 151 152 153 154

"A" cyl needle thrust 57.9x75.5x3.6 Front inter shaft needle set Rear inter shaft needle set Planetary needle set Ring gear needle set

1 1 1 1 1

213 23 02 213 23 03 213 23 04 213 23 05 213 23 06

157 158 159 160 161

"G" cyl thrust Park lock wheel needle set (rear) Ring gear needle set (rear) Ring gear needle set (front) Gearset needle set (rear)

1 1 1 1

157 22 14 213 23 07 213 23 07 213 23 08 213 23 08

162 162 162 162 162 162 162 162 162 162 162

Output shaft washer Output shaft washer Output shaft washer Output shaft washer Output shaft washer Output shaft washer Output shaft washer Output shaft washer Output shaft washer Output shaft washer Output shaft washer

AR AR AR AR AR AR AR AR3 AR AR AR

157 36 23 157 36 22 157 36 21 157 36 20 157 36 19 157 36 18 157 36 17 157 36 16 157 36 15 157 36 14 157 36 13

180 180 180 180

"C" clutch selective "C" clutch selective "C" clutch selective "C" clutch selective

2.80 2.60 2.40 2.20

AR AR AR AR

213 32 01A 213 32 01B 213 32 01C 213 32 01D

180 180 180

"C" clutch selective 2.00 "C" clutch selective 1.80 "C" clutch selective 1.60

AR AR AR

213 32 01E 213 32 01F 213 32 01G

THRUST WASHERS

2

157 16 04 137 16 06 213 16 02 157 16 02 157 16 05

METAL CLAD SEALS 212 15 01 213 15 02 213 15 03

SHAFT SEALING RINGS 2 1 1 1 1 1

213 26 01 213 26 02 213 26 03 157 26 02 157 26 05 157 26 05

CLUTCH PLATES 60 61 61 62 63 64

"C" clutch friction "C" clutch steels 004 "C" clutch steels 005 "C" clutch spring steel "C" clutch outer steel "C" clutch diaphram spring

169 X 1.6 X 40T 3/4 3/4 3/4 1 1 1

212 11 01 213 12 01 213 12 02 213 12 02 213 12 03 213 24 01

70 71 72 73 74

"B" clutch friction "B" clutch steel "B" clutch spring steel "B" clutch outer steel "B" clutch diaphram spring

155 X 2.0 X 30T 2 2 1 1 1

213 11 01 213 12 04 213 12 05 213 12 06 213 24 08

80 4 81 82 83 84

"A" clutch friction 213 11 02 "A" clutch steel "A" clutch spring steel "A" clutch outer steel "A" clutch diaphram spring

147 X 1.6 X 30T 4 1 1 1

213 12 07 183 12 04 213 12 08 213 24 02

90 91 92 93

"E" clutch friction "E" clutch steel "E" clutch spring steel "E" clutch outer steel

108 X 1.6 X 36T 5 5 1 1

213 11 03 213 12 09 213 12 10 213 12 11

ZF 50

2.80 2.60 2.40 2.20 2.00 1.80 1.60 1.40 1.20 1.00 0.80

CIRCLIPS

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

Please quote the full transmission code when ordering parts Iss 10/08/98

Illus

1997 on - 5 speed rear wheel drive. Transmission codes 1060 000 ### BMW

Description

ZF 5HP19 1060 000

Part No.

Illus

Description

Part No

AR

213 32 01H

AR AR AR 1056 372 071 AR AR AR

213 32 02A 213 32 02B 213 32 02C 213 32 02D 213 32 02E 213 32 02F

210 211 212 213 214

Pump Pump wear plate Stator support assembly "C" clutch cyl "C" clutch piston

213 38 01 213 38 02 213 39 01 213 29 01 213 45 01

215 220 221 222 223

"C" clutch stop ring "B" clutch cyl "B" clutch piston "B" clutch stop ring "A" clutch cyl

213 29 03 213 29 04 213 45 02 213 29 04 213 29 05

224 225 229 230 231 232 233 234 235 240 241

"A" clutch piston "A" clutch stop ring Collar - input shaft Input shaft "E" clutch piston "E" clutch oil dam Intermediate shaft Sun gear shaft Sun gear & shell Planet carrier Ring gear

213 45 03 213 29 06 213 29 07 213 64 01 213 45 04 213 29 08 213 29 09 157 65 01 213 65 01 213 66 01 213 29 10

180

"C" clutch selective 1.40

181 181 181 181 181 181

"B" clutch selective "B" clutch selective "B" clutch selective "B" clutch selective "B" clutch selective "B" clutch selective

2.00 1.80 1.60 1.40 1.20 1.00

182 182 182 182 182

"A" clutch selective "A" clutch selective "A" clutch selective "A" clutch selective "A" clutch selective

2.80 2.60 2.40 2.20 2.00

182 182 182 182 182 183 184

"A" clutch selective 1.80 "A" clutch selective 1.60 "A" clutch selective 1.40 "A" clutch selective 1.20 "A" clutch selective 1.00 Input shaft retaining ring "E" clutch oil dam retainer

183 32 06 183 32 07 183 32 08 183 32 09 183 32 10 213 32 03 213 32 04

185 185 185 185 185 185

"E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer

2.80 2.60 2.40 2.20 2.00 1.80

157 32 18 157 32 19 157 32 20 157 32 21 157 32 22 157 32 23

242 243 244 245 246

Ring gear shaft Spider clutch bell Free wheel shaft Free wheel Free wheel washer

213 29 11 213 29 12 213 44 01 213 44 02 157 22 08

185 185 185 185 185

"E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer

1.60 1.50 1.40 1.20 1.00

157 32 24 213 32 05 157 32 25 157 32 26 157 32 27

247 248 249 250 255

"D" clutch piston "D" & "G" clutch cyl "G" clutch piston "F" clutch cyl "F" clutch piston

157 45 09 157 29 18 213 45 05 213 29 19 213 45 06

186

Shaft to ring gear retainer

183 32 24

191 191 191 191 191 191

"D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel

4.20 4.00 3.80 3.60 3.40 3.20

256 257 258 259 260

"F" clutch pressure plate "F" clutch stop ring Ring gear carrier shaft Ring gear Planet carrier

213 29 20 213 29 21 157 29 23 157 29 24 213 66 02

191 191 191 191 191

"D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel

3.00 2.80 2.60 2.40 2.20

261 262 263 264 265

Sun gear & flange Park lock wheel Output shaft nut Extension housing Drive flange

213 65 02 213 29 25 157 37 03 213 54 01 213 29 26

192

Circlip

193 193 193 193 193

"G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel

3.40 3.20 3.00 2.80 2.60

157 32 09 157 32 10 157 32 11 180 32 03 180 32 05

193 193 193 193

"G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel

2.40 2.20 2.00 1.80

180 32 07 180 32 09 180 32 11 180 32 13

194

"F" cyl bush retainer

195 195 195 195 195

"F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel

2.80 2.60 2.40 2.20 2.00

180 32 03 180 32 05 180 32 07 180 32 09 180 32 11

195 195 195 195

"F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel

1.80 1.60 1.40 1.20

180 32 13 180 32 15 180 32 17 180 32 19

198 199 200

Ring gear to shaft retainer Output shaft Park lock wheel

183 32 01 157 32 07 183 32 03 183 32 04 183 32 05

AR AR AR AR AR AR

213 32 06A 157 32 04 213 32 06B 213 32 06C 213 32 06D 213 32 06E 157 32 06 183 32 01 157 32 07 183 32 03 183 32 04 157 32 12

180 32 17

ELECTRICAL NI NI NI NI NI

Inhibitor switch Valve body wire harness Pressure regulator Pressure regulator Solenoid valve

1 3 3

213 35 01 213 35 02 213 35 03 213 35 04 213 35 05

CONVERTERS BMW code 004 BMW code 005 BMW code 006

213 30 01 213 30 02 213 30 03

TOOLS Wallchart

213 33 10

157 32 13 213 32 07 213 32 08

HARD PARTS JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

ZF 51

ZF 52

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)