ZF 5HP19 FLA - Automatic Choice

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ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx 5 SPEED AWD (Full Electronic Control)

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Revision 01/2017

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A C


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ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx 5 SPEED AWD (Full Electronic Control) ILL NO.............DESCRIPTION

YEARS

QTY

ILL NO.............DESCRIPTION

PART NO

KITS Kit Kit Kit Kit Kit

Overhaul Kit (OEM) ................... All Overhaul Kit (Transtec®) .......... All Overhaul Kit (AM) ..................... All Overhaul Kit (Precision) (Without Pistons)....................... All Overhaul Kit (Precision) (With Pistons)............................. All

1 1 1

5HP19.OHK03 5HP19.OHK23 5HP19.OHK13

1

5HP19.OHK51

1

5HP19.OHK52

GASKETS 100J 100J 101J 102J 102J 103A NI NI

Pan Gasket (OEM).................... All 1 5HP19.GAS03 Pan Gasket (AM)....................... All 1 5HP19.GAS53 Transfer Case to Main Case...... All 1 5HP19.GAS04 Rear to Front Transfer (OEM).... All 1 5HP19.GAS06 Rear to Front Transfer (AM)....... All 1 5HP19.GAS56 Pump Bolt Sealing Washer........ All 9 5HP18.GAS04 Valve Body Gasket (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.GAS05 Valve Body Gasket (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.GAS08

RUBBER COMPONENTS 120A Pump to Stator 'O' Ring............. All 121A Stator to Case 'O' Ring.............. All 122A 'O' Ring, 'C' Brake Outer............ All 123A 'O' Ring, 'C' Brake Inner............. All 125B 'O' Ring, 'B' Clutch Inner............ All 126B 'O' Ring, 'B' Clutch Outer........... All 127C 'O' Ring, 'A' Clutch Outer........... All 128C 'O' Ring, 'A' Clutch Inner............ All 131D 'O' Ring, 'E' Clutch Damper........ All 134F 'O' Ring, 'D' Clutch Outer........... All 135F 'O' Ring, 'D' Clutch Inner............ All 136F 'O' Ring, 'G' Brake Inner............. All 137F 'O' Ring, 'G' Brake Outer............ All 138G 'O' Ring, 'F' Brake Inner............. All 139G 'O' Ring, 'F' Clutch Outer............ All 140J 'O' Ring, Front Diff Cover........... All 142J V. Body to Case Sealing Rubber (Long)........................................ All 143J V. Body to Case Sealing Rubber (Short)........................................ All 144J 'O' Ring, Speedo Drive Housing to Case. All 145J Rear Output, Lathe Cut Seal..... All 148J 'O' Ring, Valve Body End Plug... All 149J Case Connector 'O' Ring........... 00-ON NI 'O' Ring, Cooler Connector to Case......... All

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5HP19.OR01 5HP19.OR03 5HP19.OR11 5HP18.OR05 5HP19.OR08 6HP26.OR04 5HP19.OR17 5HP19.OR16 5HP19.OR09 5HP19.OR11 5HP19.OR12 5HP19.OR08 5HP19.OR07 5HP19.OR09 5HP19.OR08 5HP19.OR04

5

5HP19.RUB01

3

5HP19.RUB02

1 1 2 2

5HP19.OR10 5HP24A.OR01 5HP19.OR15 5HP18.OR03

2

5HP19.OR06

METAL CLAD SEALS 150A 152J 152J 153J 154J 154J

Converter Seal........................... All Transfer Shaft Seal (OEM) (37.50mm x 88mm x 16mm)...... All Transfer Shaft Seal (AM) (37.50mm x 88mm x 16mm)...... All Left Hand Inner D. Shaft Seal.... All Right Hand Outer D. Shaft Seal (OE) (75mm x 90mm x 8mm)............. All Right Hand Outer D. Shaft Seal (AM) (75mm x 90mm x 8mm)............. All

YEARS

QTY

PART NO

METAL CLAD SEALS Cont…

1

4HP18.MCS01

1

5HP19.MCS04

1 1

5HP19.MCS54 5HP19.MCS05

1

5HP19.MCS06

1

5HP19.MCS56

155J 156J 156J 157J 157J 158J 159J

Left Hand Outer D. Shaft Seal (60mm x 80mm x7.50mm) (Except Porsche)....................... All Rear Output Seal (40 x 52 x 7).. All Rear Output Seal With Dust Lip (40mm x 52mm x 7mm.............. All Front Transfer Pinion (OEM)...... All Front Transfer Pinion (AM)........ All Intermediate Housing Seal........ All Selector Shaft Seal (12mm x 22mm x 5mm)............. All

1 1

5HP19.MCS07 5HP19.MCS08

1 1 1 1

5HP19.MCS14 5HP19.MCS09 5HP19.MCS59 5HP19.MCS10

1

4HP20.MCS08

2 1 1 1 2

5HP19.SSR01 5HP19.SSR02 5HP19.SSR03 5HP19.SSR06 5HP18.SSR06

MOULDED PISTONS SEALING RINGS 200A 201A 202D 203D 204F

Stator Support (Large)............... All Stator Support (Small)............... All Input Shaft Front (Small)............ All Input Shaft Rear (Large)............ All 'D'/'G' Carrier.............................. All

FRICTION PLATES Kit Kit Kit 250A 250A 250A 251B 251B 251B 252C 252C 252C 253D 253D

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Friction Kit (Fits Codes 1060 040 002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.FRK02 Friction Kit (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) ................................................... All 1 5HP19.FRK03 Friction Kit (Alto)........................ All 1 5HP19.FRK51 'C' Brake (Fits Codes 1060 040 002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 4-5 5HP19.FRP02 'C' Brake (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) ................................................... All 4-5 5HP19.FRP09 'C' Brake (Alto)........................... All 4-5 5HP19.FRP53 'B' Clutch (Fits Codes 1060 040 002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 2 5HP19.FRP01 'B' Clutch (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) ................................................... All 2 5HP19.FRP10 'B' Clutch (Alto).......................... All 2 5HP19.FRP52 'A' Clutch (Fits Codes 1060 040 002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 4-5 4HP18.FRP03 'A' Clutch (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) ................................................... All 4-5 5HP19.FRP11 'A' Clutch (Alto).......................... All 4-5 5HP19.FRP51 'E' Clutch (Fits Codes 1060 040 002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 4-5 5HP19.FRP04 'E' Clutch (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) ................................................... All 4-5 5HP19.FRP12


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PART NO

FRICTION PLATES Cont... 253D 254F 254F 254F 255F 255F 255F 256G 256G 256G

'E' Clutch (Alto).......................... All 4-5 5HP19.FRP54 'D' Brake (Fits Codes 1060 040 002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 5-6 4HP18.FRP02 'D' Brake (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) ................................................... All 5-6 5HP19.FRP14 'D' Brake (Alto)........................... All 5-6 5HP19.FRP51 'G' Brake (Fits Codes 1060 040 002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 3-4 5HP18.FRP03 'G' Brake (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) ................................................... All 3-4 5HP19.FRP13 'G' Brake (Alto)........................... All 3-4 5HP19.FRP55 'F' Clutch (Fits Codes 1060 040 002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 4-5 5HP18.FRP03 'F' Clutch (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104) ................................................... All 4-5 5HP19.FRP13 'F' Clutch (Alto)........................... All 4-5 5HP19.FRP55

STEEL PLATES Kit Kit Kit 300A 300A 301B 302C 303D 304F 305F 306G 307A 308B 308B 309C

YEARS

QTY

PART NO

STEEL PLATES Cont...

Steel Plate Kit (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 024, 025, 028, 036, 041, 043, 044, 046, 047, 048, 049, 053, 057, 058, 059, 060, 062, 063, 067, 068, 070, 071, 075, 080, 085, 086, 087, 089, 090, 093, 094, 100, 102, 103, 104)............................ All 1 5HP19.STK02 Steel Plate Kit (Fits Codes 1060 040 019, 020, 021, 026, 030, 035, 054, 061, 064, 065, 066, 069, 073, 101) ................................................... All 1 5HP19.STK03 Steel Plate Kit (Alto)................... All 1 5HP19.STK51 'C' Brake (Fits Codes 1060 040 019, 020, 021, 026, 030, 035, 054, 061, 064, 065, 066, 069, 073, 101) ................................................... All 3 5HP19.STP01 'C' Brake (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 024, 025, 028, 036, 041, 043, 044, 046, 047, 048, 049, 053, 057, 058, 059, 060, 062, 063, 067, 068, 070, 071, 075, 080, 085, 086, 087, 089, 090, 093, 094, 100, 102, 103, 104).................................... All 4-5 4HP20.STP05 'B' Clutch.................................... All 2 5HP19.STP04 'A' Clutch.................................... All 4-5 5HP19.STP02 'E' Clutch.................................... All 4-5 5HP19.STP05 'D' Brake..................................... All 5-6 5HP19.STP02 'G' Brake.................................... All 3-4 5HP19.STP07 'F' Clutch.................................... All 4-5 5HP19.STP03 'C' Brake Waved Steel............... All 1 5HP19.STP10 'B' Clutch Waved Steel (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.STP11 'B' Clutch Waved Steel (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.STP19 'A' Clutch Waved Steel (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP18.STP04

309C 310D 311F 311F 312F 312F 313G 313G

'A' Clutch Waved Steel (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 4HP18.STP03 'E' Clutch Waved Steel............... All 1 5HP19.STP13 'D' Brake Waved Steel (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.STP18 'D' Brake Waved Steel (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.STP15 'G' Brake Waved Steel (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.STP17 'G' Brake Waved Steel (See Fitment List 6)................... All 1 5HP19.STP14 'F' Clutch Waved Steel (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.STP17 'F' Clutch Waved Steel (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.STP14

PRESSURE PLATES 400A 400A 401B 402C 403D 404F 405F 406G

Pressure Plate 'C' Brake (4.00mm Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 024, 025, 028, 036, 041, 043, 044, 046, 047, 048, 049, 053, 057, 058, 059, 060, 062, 063, 067, 068, 070, 071, 075, 080, 085, 086, 087, 089, 090, 093, 094, 100, 102, 103, 104).................................... All 1 5HP19.PP01 Pressure Plate 'C' Brake (3.30mm Fits Codes 1060 040 019, 020, 021, 026, 030, 035, 054, 061, 064, 065, 066, 069, 073, 101) ................................................... All 1 5HP19.STP01 Pressure Plate 'B' Clutch........... All 1 5HP19.PP02 Pressure Plate 'A' Clutch........... All 1 5HP19.PP03 Pressure Plate 'E' Clutch........... All 1 5HP19.PP04 Pressure Plate 'D' Brake............ All 1 5HP19.PP03 Pressure Plate 'G' Brake............ All 1 5HP19.PP06 Pressure Plate 'F' Brake............ All 1 5HP19.STP03

SPRINGS & CIRCLIPS 410A 411B 412C 413D 414G 415F 416F 430A 430A 430A

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Diaphragm Spring 'C' Brake....... All Diaphragm Spring 'B' Clutch...... All Diaphragm Spring 'A' Clutch...... All Diaphragm Spring 'E' Clutch...... All Diaphragm Spring 'F' Clutch...... All Diaphragm Spring 'D' Brake....... All Diaphragm Spring 'G' Brake...... All Circlip - 'C' Brake Retaining (2.80mm) Circlip - 'C' Brake Retaining (2.60mm) Circlip - 'C' Brake Retaining (2.40mm)

1 1 1 1 1 1 1 AR AR AR

5HP19.DIA01 5HP19.DIA02 5HP19.DIA03 5HP19.DIA04 5HP19.DIA05 5HP19.DIA06 5HP19.DIA07 5HP19.CIR01 5HP19.CIR02 5HP19.CIR03


YEARS

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PART NO


SPRINGS & CIRCLIPS Cont... 430A 430A 430A 430A 430A 431B 431B 431B 431B 431B 431B 432C 432C 432C 432C 432C 432C 432C 432C 432C 432C 433D 433D 433D 433D 433D 433D 433D 433D 433D 433D 433D 434F 434F 435F 444J

Circlip - 'C' Brake Retaining (2.20mm) Circlip - 'C' Brake Retaining (2.00mm) Circlip - 'C' Brake Retaining (1.80mm) Circlip - 'C' Brake Retaining (1.60mm) Circlip - 'C' Brake Retaining (1.40mm) Circlip - 'B' Clutch Retaining (2.00mm) Circlip - 'B' Clutch Retaining (1.80mm) Circlip - 'B' Clutch Retaining (1.60mm) Circlip - 'B' Clutch Retaining (1.40mm) Circlip - 'B' Clutch Retaining (1.20mm) Circlip - 'B' Clutch Retaining (1.00mm) Circlip - 'A' Clutch Retaining (2.80mm) Circlip - 'A' Clutch Retaining (2.60mm) Circlip - 'A' Clutch Retaining (2.40mm) Circlip - 'A' Clutch Retaining (2.20mm) Circlip - 'A' Clutch Retaining (2.00mm) Circlip - 'A' Clutch Retaining (1.80mm) Circlip - 'A' Clutch Retaining (1.60mm) Circlip - 'A' Clutch Retaining (1.40mm) Circlip - 'A' Clutch Retaining (1.20mm) Circlip - 'A' Clutch Retaining (1.00mm) Circlip - 'E' Clutch Retaining (2.80mm) Circlip - 'E' Clutch Retaining (2.60mm) Circlip - 'E' Clutch Retaining (2.40mm) Circlip - 'E' Clutch Retaining (2.20mm) Circlip - 'E' Clutch Retaining (2.00mm) Circlip - 'E' Clutch Retaining (1.80mm) Circlip - 'E' Clutch Retaining (1.60mm) Circlip - 'E' Clutch Retaining (1.50mm) Circlip - 'E' Clutch Retaining (1.40mm) Circlip - 'E' Clutch Retaining (1.20mm) Circlip - 'E' Clutch Retaining (1.00mm) Circlip - 'D' Brake Retaining (4.20mm) Circlip - 'D' Brake Retaining (4.00mm) 'G' Brake Thrust Ret Circlip........ All V.B. to Case Rubber Seal Retaining Clip....... All

AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 1

5HP19.CIR04 5HP19.CIR05 5HP19.CIR06 5HP19.CIR07 5HP19.CIR08 5HP19.CIR09 5HP19.CIR10 5HP19.CIR11 5HP19.CIR12 5HP19.CIR13 5HP19.CIR14 5HP19.CIR15 5HP19.CIR16 5HP19.CIR17 5HP19.CIR18 5HP19.CIR19 5HP19.CIR20 5HP19.CIR21 5HP19.CIR22 5HP19.CIR23 5HP19.CIR24 5HP19.CIR25 5HP19.CIR26 5HP19.CIR27 5HP19.CIR28 5HP19.CIR29 5HP19.CIR30 5HP19.CIR31 5HP19.CIR32 5HP19.CIR33 5HP19.CIR34 5HP19.CIR35 5HP19.CIR36 5HP19.CIR37 5HP18.CIR02

3

5HP19.CIR38

1 1 1

5HP19.FIL02 5HP19.FIL12 5HP19.FIL04

FILTERS 450J Pan Filter................................... All 450J Pan Filter (OEM)........................ All NI Valve Body Oil Screen............... All

BUSHINGS Kit Bushing Kit................................. All 1 5HP19.BK01 550A Pump Body Bush (Standard Size). All 1 5HP19.BUS11 550A Pump Body Bush (Oversize OD) (Pump requires machining) (Sonnax® Click here for Info).... All 1 5HP19.BUS01 550A Pump Body Bush (Oversize OD & Undersize ID) (Pump requires machining & Bush requires machining after fitting to fit converter neck) (Sonnax® Click here for Info) ... All 1 5HP19.BUS02 555D Bushing, 'E' Clutch Rear (15mm OD x 12mm ID x 10.20mm) ................................................... All 1 5HP19.BUS03 556E Bushing, Sun Gear Shaft (15mm OD x 12mm ID x 10.20mm) ................................................... All 1 5HP19.BUS03 561G 'F' Clutch Drum (Bronze)............ All 1 5HP18.BUS05 561G 'F' Clutch Drum (Sonnax)........... All 1 5HP18.BUS07

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS 600F 'G' Brake Thrust Plate................ All 1 5HP18.THW01 650A Bearing Radial, Rear of Stator Support............................ All 1 5HP19.TOR02 651D Bearing Radial, 'A' to 'B' Clutch.. All 1 5HP19.TOR03 654E Bearing Radial,Sun Gear Shaft to Sun Gear Shell...................... All 1 5HP19.BE04 656E Bearing Kit, Shaft to Carrier....... All 1 5HP18.TK05 675J Idler Gear (33mm x 52mm x 5mm)............. All 1 5HP19.BE01 677J Needle Bearing, Rear Axle Shaft (40mm x 47mm x 16mm)........... All 1 5HP19.BE02 678J Needle Bearing, Rear Transfer Gear............................. All 1 5HP19.BE03 690J Pinion Bearing Assy................... All 1 5HP19.BE05 695J Bearing, Front Axle Shaft (Front Transfer Unit) (Front)........................................ All 1 4HP20.BE02 697J Bearing, Helical Gear (Front Transfer Unit) (Front & Rear)............................ All 2 4HP20.BE02

ELECTRICAL COMPONENTS Kit 700J 700J 701J 701J 702J 702J 703J 703J

1111

Solenoid Set (All Solenoids) (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.SOL10 Solenoid (PWM) (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 3 5HP19.SOL01 Solenoid (PWM) (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 3 4HP20.SOL02 Solenoid Main Pressure Reg (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.SOL02 Solenoid Main Pressure Reg (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 4HP20.SOL03 Solenoid Shift (On Off) (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 3 5HP19.SOL03 Solenoid Shift (On Off) (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 3 5HP30.SOL02 Range Switch (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 019, 020, 021, 024, 025, 026, 028, 030, 035, 036, 041, 043, 044, 046, 047, 048, 058, 059, 080) ................................................... All 1 5HP19.ELE01 Range Switch (Except Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 019, 020, 021, 024, 025, 026, 028, 030, 035, 036, 041, 043, 044, 046, 047, 048, 058, 059, 080) ................................................... All 1 5HP19.ELE08


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PART NO

ELECTRICAL COMPONENTS Cont… 704J 705J 706J 707J 708J

YEARS

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PART NO

VALVE BODY PARTS Cont…

Turbine Speed Sensor (Hall Effect) (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.ELE03 Turbine Speed Sensor (Inductive) (Fits on Valve Body) (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP18.ELE01 Vehicle Speed Sensor............... All 1 4HP18.ELE02 Output Speed Sensor (Inductive) (Fits on Casing)......................... All 1 4HP20.ELE01 Wiring Loom, Valve Body (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.ELE07

VALVE BODY PARTS Unit Valve Body, Exchange (OEM) (Details Required)...................... All 1 5HP19.VBxx Unit Valve Body, Remanufactured (AM) (Details Required)...................... All 1 5HP19.VB5x 751J Orifice Disc/Valve (Pressure Reg Body)................. All 1 5HP19,VA07 752J Lower Front Valve Body Housing (Codes: 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.VB03 753J Damper Plug (Rubber) (Early Design)............................ All 3 5HP19.ACC01 754J Damper Plug (Aluminium) (Late Design OEM).................... All 3 5HP19.ACC02 (Late Design AM)....................... All 3 5HP19.ACC52 755J Retainer Valve Body End Plug... All 2 5HP19.RET03 756J Lower Rear Valve Body Housing (Codes: 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018 025, 036, 047, 048, 080) ................................................... All 1 5HP19.VB02 756J Lower Rear Valve Body Housing (Codes: 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.VB04 757J Pressure Regulator Housing (Codes: 1060 040 002, 004, 008, 009, 012, 013, 016, 017, 018, 036) ................................................... All 1 5HP19.VB12 757J Pressure Regulator Housing (Codes: 1060 040 019, 020, 021, 026, 030, 035, 054, 061, 064, 065, 066, 069, 073, 101) ................................................... All 1 5HP19.VB17 758J Valve Body Housing, Upper Front (Codes: 1060 040 002, 003, 008, 014, 015, 018, 025, 047, 048, 080) ................................................... All 1 5HP19.VB13 758J Valve Body Housing, Upper Front (Codes: 1060 040 019, 020, 021, 026, 030, 035, 054, 061, 064, 065, 066, 069, 073, 101) ................................................... All 1 5HP19.VB14

758J Valve Body Housing, Upper Front (Codes: 1060 040 033, 034, 039, 041-043, 046, 049, 050, 052, 057-060, 067, 070, 074, 076, 088, 089-091, 093, 104, 106, 107) ................................................... All 1 5HP19.VB15 758J Valve Body Housing, Upper Front (Codes: 1060 040 024, 027, 028, 031, 040, 044, 053, 062, 063, 068, 071, 075, 076, 079, 083-087, 094, 096-100, 100-103) ................................................... All 1 5HP19.VB16 759K Valve Pressure Regulator.......... All 1 5HP19.VA09 760K Spring, Pressure Regulator (Check Box Code)..................... All 1 5HP19.SPR03 760K Spring, Pressure Regulator (Check Box Code)..................... All 1 5HP19.SPR04 Kit Pressure Regulator Valve (Early E17 Valve Body) (Requires Toolkit 5HP19.VA03) (Sonnax® Click Here for Info).... All 1 5HP19.VA06 Kit Toolkit for 5HP19.VA06 (Sonnax®).................................. All 1 5HP19.VA03 Kit Pressure Regulator Valve (Late E18.2 Valve Body) (Requires Toolkit 5HP19.VA05) (Sonnax® Click Here for Info).... All 1 5HP19.VA04 Kit Toolkit for 5HP19.VA04 (Sonnax®).................................. All 1 5HP19.VA05 Kit Replacement Reamer for Toolkit 5HP19.VA05 (Sonnax®).................................. All 1 5HP19.VA18 Kit Oversized TCC Apply Valve, Requires Toolkit 5HP19.VA11 & Universal Valve Body Fixture AG4.VA05 (Sonnax® Click Here for Info).... All 1 5HP19.VA10 Kit Toolkit for 5HP19.VA10 (Sonnax®).................................. All 1 5HP19.VA11 Kit Oversized Lubrication Valve, Requires Toolkit 5HP19.VA13 & Universal Valve Body Fixture AG4.VA05 (Sonnax® Click Here for Info).... All 1 5HP19.VA12 Kit Toolkit for 5HP19.VA12 (Sonnax®).................................. All 1 5HP19.VA13 Kit Oversized Pressure Modulator Valve, Requires Toolkit 5HP19.VA15 & Universal Valve Body Fixture AG4.VA05 (Sonnax® Click Here for Info).... All 1 5HP19.VA14 Kit Toolkit for 5HP19.VA14 (Sonnax®).................................. All 1 5HP19.VA15 Kit Oversized Pressure Reduction Valve, Requires Toolkit 5HP19.VA17 & Universal Valve Body Fixture AG4.VA05 (Sonnax® Click Here for Info).... All 1 5HP19.VA16 Kit Toolkit for 5HP19.VA16 (Sonnax®).................................. All 1 5HP19.VA17 NI Valve Body Oil Screen............... All 1 5HP19.FIL04 NI Accumulator Piston (Fit in V. Body) ('E' & 'F')..................................... All 2 5HP18.VA03 NI 'F' Accumulator Spring (Codes 1060 040 002-004, 008, 009, 012-021, 024-026, 028, 030, 035, 036, 041, 043, 044, 046-049, 053, 054, 057-071, 073, 075, 080, 085-087, 089, 090, 093, 094, 100-104, 107) ................................................... All 1 4HP14.SPR23 NI 'E' Accumulator Spring (Codes 1060 040 019-021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057-071, 073, 075, 085-087, 089, 090, 093, 094, 100-104, 107) ................................................... All 1 4HP14.SPR24 NI Accumulator Piston (Fits in V. Body) (Modified Plastic) ('A' & 'D')........ All 1 5HP24.ACC01

1112


YEARS

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PART NO

VALVE BODY PARTS Cont…

YEARS

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PART NO

HARDWARE Cont…

NI Encapsulated Plastic Ball Valve (Fit in Rear of Front Lower Valve Body) (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 4HP22.VA01 NI Housing, Valve Body Lower Front (Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.VA02 NI Orifice Plate 9In Vave Body) (1.00mm).................................... All AR 4HP18.VA03 (1.40mm).................................... All AR 4HP18.VA04 (1.20mm).................................... All AR 4HP18.VA08 NI Accumulator Piston (Small Fits in Duct Plate)........... All 3 5HP24.VA06 Kit Pressure Regulator Valve (Type 2 Valve Body) (TransGo® Click Here for Info).. All 1 5HP19.VA19

HARDWARE 800A Short Pump Assy....................... All 1 5HP19.PUM01 803A Pump Wear Plate....................... All 1 5HP19.SP01 804A Stator Support Assy................... All 1 5HP19.SUP01 805A 'C' Brake Cylinder (4 Lined Plates) (Fits Codes 1060 040 002, 008, 018, 019, 020, 021, 026, 030, 035, 054, 061, 064, 065, 066, 069, 073, 101) ................................................... All 1 5HP19.DRU01 805A 'C' Brake Cylinder (5 Lined Plates) (Fits Codes 1060 040 003, 004, 009, 012, 013, 014, 015, 016, 017, 024, 025, 028, 036, 041, 043, 044, 046, 047, 048, 049, 053, 057, 058, 059, 060, 062, 063, 067, 068, 070, 071, 075, 080, 085, 086, 087, 093, 100) ................................................... All 1 5HP19.DRU10 807A Retainer, 'C' Brake Diaphragm... All 1 5HP19.RET04 808B 'B' Clutch Cylinder...................... All 1 5HP19.DRU11 810B Retainer, 'B' Clutch Diaphragm.. All 1 5HP19.RET04 811C 'A' Clutch Cylinder Without Magnetic Ring (5 Plate) (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.DRU03 811C 'A' Clutch Cylinder With Magnetic Ring (5 Plate) (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 035, 041, 043, 044, 046, 049, 053, 057, 058, 059, 060, 061, 062, 063, 065, 066, 067, 068, 069, 070, 071, 075, 085, 086, 087, 089, 090, 093, 094, 100, 102, 103, 104, 107) ................................................... All 1 5HP19.DRU07 811C 'A' Clutch Cylinder With Magnetic Ring (4 Plate) (Fits Codes 1060 040 030, 037, 054, 072, 073, 101) ................................................... All 1 5HP19.DRU14 813C Retainer 'A' Clutch..................... All 1 5HP19.RET01 815D 'E' Clutch Cylinder, (Codes: 1060 040 002-004, 008, 009, 012-021, 024-026, 028, 030, 035, 036, 041, 043, 044, 046-049, 053, 054, 057-071, 073, 075, 080, 085-087, 089, 090, 093, 094, 100-104, 107) ................................................... All 1 5HP19.DRU13 816D Piston, 'E' Clutch, (Codes: 1060 040 002-004, 008, 009, 012-017, 019-021, 024-026, 028, 035, 036, 041, 043, 044, 046-049, 053, 057-071, 075, 080, 085-087, 089, 090, 093, 094, 100, 102-104, 107) ................................................... All 1 5HP19.PIS04 818E Intermediate Shaft..................... All 1 5HP18.SH02 819E Sun Gear Shaft.......................... All 1 5HP19.SH01 820E Drive Shell/Sun Gear (Hall Effect Sensor Type) (Fits Codes: 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 057, 058, 059, 060, 062, 063, 067, 068, 070, 071, 075, 085, 086, 087, 089, 090, 093, 094, 100, 102 103, 104, 107) ................................................... All 1 5HP19.POT01

820E Drive Shell/Sun Gear (Hall Effect Sensor Type) (Fits Codes: 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 057, 058, 059, 060, 062, 063, 067, 068, 070, 071, 075, 085, 086, 087, 089, 090, 093, 094, 100, 102 103, 104, 107) ................................................... All 1 5HP19.POT01 820E Drive Shell/Sun Gear (Inductive Sensor Type) (Fits Codes: 1060 040 002-004, 008, 009, 012-018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.POT02 824E Spider CL.Bell (Codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107) ................................................... All 1 5HP19.PL01 825F Carrier & OWC Inner.................. All 1 5HP19.OWC02 826F O.W.C. Assy 'D'/'G' Carrier (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.OWC01 827F Piston 'D' Brake (aluminium)...... All 1 5HP18.PIS03 828F 'D'/'G' Cylinder (6/4 Plates) (Fits Codes 1060 040 019, 020, 021, 024, 026, 028, 035, 041, 043, 044, 046, 049, 053, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 075, 085, 086, 087, 089, 090, 093, 094, 100, 102, 103, 104, 107) ................................................... All 1 5HP19.DRU02 828F 'D'/'G' Cylinder (5/4 Plates) (Fits Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.DRU06 828F 'D'/'G' Cylinder (5/3 Plates) (Fits Codes 1060 040 018, 030, 054, 073, 101) ................................................... All 1 5HP19.DRU12 829F Piston 'G' Brake (aluminium)...... All 1 5HP19.PIS02 831G 'F' Clutch Cylinder (5 Plate) (Modified * All Except Codes: 1060 040 018, 030, 054, 073 & 101)................................. All 1 5HP19.DRU04 831G 'F' Clutch Cylinder (4 Plate) (Modified * Box Codes: 1060 040 018, 030, 054, 073 & 101) Only......................... All 1 5HP19.DRU05 832G Piston 'F' Clutch......................... All 1 5HP19.PIS01 835G 'F' Clutch Assembly (5 Plate Complete) (Codes 1060 040 002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 025, 036, 047, 048, 080) ................................................... All 1 5HP19.DRU09 841J Plastic Breather Cap.................. All 1 5HP19.CAP01 842J Side Cover - Front Diff............... All 1 5HP19.COV01 854J Viscous Coupling Assy............... All 1 5HP19.VC01 864J Oil Pan....................................... All 1 5HP19.PAN01 * Modified Items May Require Replacement of Extra Components To Make Them Compatible With Existing Transmissions, Please Furnish Transmission Code and Ask Us To Check Compatibility

SPECIAL ITEMS 900A 902A 903A 904A 906J 920J

1113

Washer - Oil Dam (Fits Behind T.C. Seal)............... All Bolt, Stator (M6 x 65mm)........... All Bolt, Pump to Stator (48mm)..... All Bolt, Pump to Stator (40mm)..... All Screw Plug, (M10x1)................. All Bolt, Oil Pan to Case................. All

1 9 1 8 1 27

5HP19.THW01 5HP19.NUT08 5HP19.NUT04 5HP19.NUT03 4HP20.PLU01 5HP19.NUT05


YEARS

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PART NO


SPECIAL ITEMS Cont… NI NI NI

LifeGuardFluid5 x 1Ltr Bottle (Esso LT71141).......................... All LifeGuardFluid5 x 20Ltr Canister (Esso LT71141).......................... All LifeGuardFluid5 x 209Ltr Drum (Esso LT71141).......................... All

AR OIL.50 AR OIL.51 AR OIL.52

TOOLS & MANUALS NI NI

Repair Manual (OEM)................ All Factory Repair Manual (ATSG).. All

5HP19.MAN02 5HP19.MAN04

Click here to view special tools for this transmission

1114

YEARS

QTY

PART NO